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BA-0126

Welding Power Source

S C H W E I S S E N

W E L D I N G

W E L D I N G

S C H W E I S S E N

S C H W E I S S E N

Keep in secure area for future reference!

Operations manual

DIX GO 1156.M Puls

Summary of Contents for DIX GO 1156.M Puls

Page 1: ...BA 0126 Welding Power Source S C H W E I S S E N W E L D I N G W E L D I N G S C H W E I S S E N S C H W E I S S E N Keep in secure area for future reference Operations manual DIX GO 1156 M Puls...

Page 2: ...unvaried when the arms open and close Housing for coils of wire with max 200 mm 5 kg Possibility of fitting coils of wire up to max 300 mm 15 kg thanks to the exclusive retrofit kit adaptor optional e...

Page 3: ...he welding power source After several minutes the overheat cut off rearms automatically and the welder is ready for use again Automatic reset error This equipment is built to have a protection level o...

Page 4: ...he welding welding power source to the utility line Connect up the welding cables Connecting the welding welding power source to the utility line Connection of the welding power source to the user lin...

Page 5: ...g B The correct pressure is the minimum that does not allow the rollers to skid on the wire Excessive pressure will case deformation of the wire and tangling on the entrance of the sheath insufficient...

Page 6: ...the Loading the wire paragraph 3 Switch the welding welding power source on by moving the power supply switch to I Pos 5 Fig A 4 Carry out the following operations on the MIG MAG torch Remove the gas...

Page 7: ...the motor check push but ton until the wire end comes out from the torch Tighten the contact tip on the torch Attach the correct gas guide nozzle Protect the gas guide nozzle and the wire guide nozzle...

Page 8: ...r end to the pressure reducer on the inert gas cylinder Argon or similar With the welding power source switched off Connect the ground cable to the snap on connector marked positive Connect the relati...

Page 9: ...the field of regulation shown in table 5 is High for plane frontal plane and vertical upwards welding Medium for overhead welding Low for vertical downwards welding and for joining small pre heated pi...

Page 10: ...The switch that supplies the welding power source The plug socket in the wall The generator switch NOTE Given the required technical skills necessary for the re pair of the generator in case of breakd...

Page 11: ...manual for the control panel Check the wiring that powers the various boards Check and if necessary replace the digital interface PCB or the control PCB No gas coming out of the torch Check and if ne...

Page 12: ...12 2101AC55 A Electro topographical diagram...

Page 13: ...all effect transformer 18 MMA torch 19 TIG torch 20 MIG MAG torch 21 Main transformer 22 Second ary diodes thermostat Colour key Ar Orange Az Sky Blue Bc White Bl Blue Gg Grey Gl Yellow GV Yellow Gree...

Page 14: ...WELDING PROCESS SELECTION 26 2 WELDING MODE SELECTION 26 3 SPECIAL FUNCTIONS Fx SELECTION 26 4 PRE SETTING 27 5 WELDING 27 6 HOLD 27 Special processes 28 Electrode MMA 28 1 WELDING PROCESS SELECTION 2...

Page 15: ...rater for a time set by means of the CRATER START TIME F10 function After that the parameter values become those for welding for a time defined by the CRATER START SLOPE F11 function 2 When the TORCH...

Page 16: ...of these LEDs is on it means that the corresponding welding parameter has been selected PARAMETER DISPLAY screen V This Display shows the values numbers set or measured of the following parameters if...

Page 17: ...ion message shown in the PARAMETERS DISPLAY A screen FACTORY column Factory setting for the special function mes sage shown in the PARAMETERS DISPLAY V screen RANGE column regulation field for the spe...

Page 18: ...1 0s 0 1 20 0 s BURN BACK bUb 0 30 30 POST GAS PoG 1 0s 0 0 10 0 s CYCLE CYCLE CURRENT F19 20 99 100 CYCLE WIRE SPEED F19 5 0 m min 1 5 22 0 m min CYCLE ARC LENGTH F20 0 30 30 CYCLE VOLTAGE F20 25 0V...

Page 19: ...values and any JOBS saved have been deleted To confirmation the above the control panel of the welder performs a short operation of MACHINE CHECK all of the LED stay lit simultaneously so as to verify...

Page 20: ...heck that some func tions of some devices 1 Rotate the ENCODER A E1 knob until both the displays D1 D2 read tESt D1 D2 E1 2 Push the PRG key T5 and the display will show the param eter to be checked u...

Page 21: ...D1 D2 E2 E1 MOTOR CALIBRATION Mot CAL ATTENTION This procedure allows you to calibrate the wire speed only in MIG welding processes Proceed as follows Rotate the ENCODER A E1 knob until the PARAMETER...

Page 22: ...1 and 2 4 To exit the SEtUP menu push the SAVE MEM T2 key T2 CYCLE If enabled this function allows the operator to have a further weld ing mode SWITCH available in MIG pulsed double pulsed synergic a...

Page 23: ...nblock the machine if it was blocked in the past BLOCK L1 The operator can only weld using the parameters set prior to the block and can set and or modify the welding pa rameters using the knobs on th...

Page 24: ...SS PROGRAM NUMBER MATERIAL WIRE mm GAS DISPLAYS TYPE CLASS MiG PLS dPL 000 Fe G3 Si 1 0 6 CO2 001 Fe G3 Si 1 0 8 CO2 002 Fe G3 Si 1 1 0 CO2 010 Fe G3 Si 1 0 6 Ar 16 20 CO2 011 Fe G3 Si 1 0 8 Ar 16 20...

Page 25: ...r the ignition of the arch after which the arch switches off automatically STITCH WELD PAUSE F06 Time of pause between one welding in tracts and another BURN BACK bUb Regulates the length of the wire...

Page 26: ...nge the following param eters THICKNESS OF WELDED ITEM WELDING CURRENT WIRE SPEED ARC LENGTH ADJUSTMENT ELECTRONIC INDUCTANCE SPECIAL FUNCTIONS Fx WARNING Remember that this process of welding is syne...

Page 27: ...me in which the current remains at the value of CRATER START SPEED or CRATER START VOLTAGE CRATER START SLOPE F11 Time taken to go from the CRA TER START SPEED or CRATER START VOLTAGE level to the wel...

Page 28: ...the display shows PARAMETER DISPLAY screen A D1 D1 WELDING CURRENT WIRE SPEED WELDING CURRENT the measured value of the current of what is being welded WIRE SPEED the value previously set PARAMETER D...

Page 29: ...item DIX ARC MEGA FAST makes it possible to speed up welding com pared with short arc and mixed arc MIG MAG welding greatly in creasing productivity EXTENDED CURVES PACKAGE ECP This is a package of ad...

Page 30: ...ding it is possible to set the following parameters D1 T1 E1 WELDING CURRENT Example WELDING CURRENT Press the PARAMETER SELECTION A key T1 until the LED that corresponds to the WELDING CURRENT switch...

Page 31: ...rest the control panel will show the VRD LED on in the colour GREEN and this means that the device is active During the welding phase this LED becomes RED which however does not indicate a malfunctio...

Page 32: ...reen D1 4 WELDING During the welding the display shows PARAMETER DISPLAY screen A D1 D1 WELDING CURRENT WELDING CURRENT the measured value of the current of what is being welded PARAMETER DISPLAY scre...

Page 33: ...d point E2 E1 WARNING If all the automatic welding points JOBS are occu pied the check automatically goes to the first automatic welding point JOB A01 as shown in the figure below 2 Hold down the SAVE...

Page 34: ...G PROCESS SELECTION key T2 until the corresponding LED lights up 2 Select the individual JOB to modify and overwrite rotating the ENCODER knob V E2 3 Bring up and activate the JOB loading its settings...

Page 35: ...ssistance dept Err E1 3 CALIBRATION FILE MISSING NON automatic reset error Immediately contact technical assistance dept Err E1 6 MMA DEFAULTS MISSING NON automatic reset error Immediately contact tec...

Page 36: ...AMS NON automatic reset error Immediately contact technical assistance dept The table includes 2 types of errors Automatic reset error Once the alarm condition has been re solved the welding machine s...

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