Dinli DL-801, Service Manual

Page: 31 / 122

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3-6
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BRAKE
WARNING
△
Do not attempt to drive the vehicle until a full brake level is
obtained by pumping the brake level until the pads are
against each dis. The brakes will not function on the first
application of the level if this is not done.
Caliper Removal
●
Removal the front wheel (see Wheels/Tires chapter).
●
Loose the banjo bolt [A] at the brake hose lower end, and
tighten it loosely.
●
Unscrew the caliper mounting bolts [B], and detach the
caliper [C] from the disc.
●
Unscrew the banjo bolt and remove the brake hose [D]
from the caliper.
CAUTION
Immediately wash away any brake fluid that spills.
NOTE
○
If the caliper is to be disassembled after removal and if
compressed air is not available, disassemble the caliper
before the brake hose is removed (see Caliper
Disassembly).
Caliper Installation
●
Install the caliper and brake hose lower end.
○
Replace the washers that are on each side of hose fitting
with new ones.
●
Tighten:
Torque -Caliper Mounting Bolts:25N-m(2.5kg-m,18.0ft-lb)
Brake Hose Banjo Bolt:25N-m(2.5kg-m,18.0ft-lb)
●
Check the fluid level in the brake reservoir.
●
Bleed the brake line (see Brake Line Air Bleeding).
●
Check the brake for good braking power, no brake drag,
and no fluid leakage.
WARNING
△
Do not attempt to drive the vehicle until a full brake level
is obtained by pumping the brake level until the pads are
against each disc. The brakes will not function on the first
application of the level if this is not done.