Dini Argeo TPW E-FORCE User And Maintenance Instructions Download Page 1

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TPW E-FORCE

Pallet truck scale with electric traction tiller

ENGLISH

USER AND MAINTENANCE INSTRUCTIONS

Summary of Contents for TPW E-FORCE

Page 1: ...www diniargeo com TPW E FORCE Pallet truck scale with electric traction tiller ENGLISH USER AND MAINTENANCE INSTRUCTIONS...

Page 2: ......

Page 3: ...e 12 Updates 12 Language 13 Operators 13 Personal protective equipment 14 Warranty 15 SAFETY DEVICES 16 Noise 16 Vibrations 16 Risks 16 Safety pictograms applied to the machine 19 DESCRIPTION 20 Inten...

Page 4: ...t indicator display 34 Keyboard types 35 USE 37 General warnings for correct weighing 37 Safety standards 39 Preventive checks 40 Route 41 Parking 41 Towing or pushing 41 Change of direction 41 Handli...

Page 5: ...FUNCTIONS FOR MODELS WITH NUMBER KEYPAD 56 30 tare log 56 Automatic tare deletion 57 Number IDs 58 Date and time 59 Print and reprint of last receipt 60 Metrics 61 ADVANCED SCALE FUNCTIONS 62 How to...

Page 6: ...Scheduled maintenance 82 Scheduled maintenance table 82 Oil level top up 83 Tank top up by means of syringe for models with mono block pump 83 Unscheduled maintenance 84 TROUBLESHOOTING CASES 85 Error...

Page 7: ...FORCE forklift is a type of self propelled industrial vehicle called electric pallet truck a non stacker forklift equipped with forks driven by an operator on foot whose purpose is to lift a load off...

Page 8: ...conditions of use of the machine It is mandatory to submit the installation of equipment directly to the manufacturer for possible approval Failure to comply with this rule indemnifies the manufactur...

Page 9: ...36 843521 info diniargeo com Machine identification Machine PALLET TRUCK SCALE WITH ELECTRIC TRACTION TILLER Model TPWE FORCE Identification plate The machine is equipped with an identification plate...

Page 10: ...on Jr President 1 Identification USER_MAN_ENG_TPWE FORCE EU DECLARATION OF CONFORMITY EU KONFORMIT TSERKL RUNG D CLARATION UE DE CONFORMIT DECLARACI N DE CONFORMIDAD DICHIARAZIONE DI CONFORMITA UE DEC...

Page 11: ...as the tests and the checks required by the reference standards applied The technical construction file has been compiled in compliance with the provisions of Annex VII of Directive 2006 42 EC and is...

Page 12: ...electronic format on www diniargeo com Store this manual supplied with the machine in order for it to be easily consulted by the operator The manual is an integral part for safety purposes therefore i...

Page 13: ...hich it was built and supplied They must be able to perform all the operations required for proper functioning of the machine and for the safety of themselves or of any collaborators They must have pr...

Page 14: ...insulating gloves Indicates a requirement for the personnel to use safety or insulating gloves Obligation to use safety goggles Indicates a requirement for the personnel to use safety goggles Obligat...

Page 15: ...ed by the manual using original DINI ARGEO spare parts and entrusting the operations to qualified personnel The warranty is void in case of failure to comply with the safety regulations removal or tam...

Page 16: ...hat must be immediately reported and eliminated in order not to compromise the safety of the line and of the operators Risks The machine has been designed to assure the essential safety requirements f...

Page 17: ...roperty A general risk is defined as the possibility of damage due to significant dangers such as Tipping Fall of the load Explosion Crushing Electrocution Operators maintenance personnel and anyone o...

Page 18: ...be adequately paved leveled and free from obstacles The operator has the right to refuse to go through environments on routes that are dangerous for humans or the forklift The operator has the right t...

Page 19: ...machine as shown in the following table Refer to the image for positioning Pos Pictogram Description 1 Mod Sn TPWE FORCE 0123456789 Max B1W1 1200 kg Min 2 kg e 0 1 kg Dini Argeo v Fisica 20 41042 Fior...

Page 20: ...ed out if required Reasonably foreseeable misuse The reasonably foreseeable misuses which are to be intended as strictly forbidden are listed below transporting people transporting unstable or incorre...

Page 21: ...erly i e for uses other than those indicated in the paragraph Intended use correct remove or modify safety or warning devices without authorisation carry out operations or manoeuvres that are not with...

Page 22: ...cator removable rechargeable lead acid battery Autonomy Tiller up to 8 h depending on use load and slope 3 to 5 h for standard use Weight indicator about 80 hours of continuous use or one month with t...

Page 23: ...ate maximum permitted load cement asphalt and an even surface The machine has been designed and built to operate safely in the following environmental conditions Room temperature 10 C 40 C Maximum rel...

Page 24: ...machine is made up of the following main components Pos Component 1 LOADING FORKS 2 LOAD CELLS 3 STEERING WHEELS 4 DOUBLE LOADING WHEELS 5 ELECTRIC TRACTION TILLER 6 FIXED OR ADJUSTABLE MULTIFUNCTION...

Page 25: ...TANT Only use original batteries and battery chargers supplied IMPORTANT During normal use never leave the battery partially or fully discharged Fully recharge it at least once a week IMPORTANT In cas...

Page 26: ...he machine can be equipped with the following optional components Component Description and Image USB PORT depending on model Enables to store all completed weighing operations on memory stick ANTENNA...

Page 27: ...amage to things or people caused by accidents due to failure to follow the instructions provided in this manual WARNING Use lifting equipment with a capacity suitable for the weight to be lifted IMPOR...

Page 28: ...packaging must be moved by means of a forklift with a capacity suitable for the weight to be lifted refer to the table below to check the weight of your model Weights with transport crate MODEL WEIGH...

Page 29: ...the locknut to unlock the adjustment screw E Slowly turn the adjustment screw clockwise until the forks start moving downwards F As soon as the forks start lowering turn the adjustment screw one and a...

Page 30: ...OWER CORRECTION SETTING place the tiller on the lower limit press and hold the horn button When the horn button is pressed the horn emits a short acoustic signal subsequently after a short silence bre...

Page 31: ...for transport manoeuvres DOWN LIFTING Pull the tiller downwards to start up the lifting pump A return spring places the tiller back in its upright position UP DESCENT Pull the lever upwards to lower...

Page 32: ...nds USER_MAN_ENG_TPWE FORCE Pos Description 1 Accelerator 2 Emergency reversal button 3 Ignition key 4 Control lever 5 Manual mode button 6 Horn button 7 Display screen selector button 8 Display 9 Man...

Page 33: ...parameter can be reset starting from Page 2 with the same procedure used for resetting the Tp parameter Please note The reset of the Tp parameter also involves that of the Dp parameter and vice versa...

Page 34: ...6 The gross weight is displayed 7 Indicates the battery level 8 Metrics are displayed 9 A locked tare is active 10 A manual tare is active 11 Indicate the range of active weighing 12 lb Indicates the...

Page 35: ...e operating mode If pressed for a long time 5 sec it allows to change the operating mode Confirm key Prints the receipt If pressed for a long time 5 sec the configuration menu can be accessed If press...

Page 36: ..._MAN_ENG_TPWE FORCE It allows to quickly set a numerical value WARNING For a clearer view and advanced functions related to the keys and operating modes see the chapter BASIC SCALE FUNCTIONS and ADVAN...

Page 37: ...TPW 37 Use USER_MAN_ENG_TPWE FORCE USE General warnings for correct weighing WARNING Pay attention during manoeuvring operations as the tiller has an upright return system...

Page 38: ...USER_MAN_ENG_TPWE FORCE ONLY LIFT FROM STATIONARY IMPORTANT The pallet truck is equipped with a dual function tiller traction or manoeuvre and hydraulic lift Note raise or lower the truck ONLY when s...

Page 39: ...ny load Approach the elevator slowly Operate the elevator only after the forklift is well centered and perfectly level so that the elevator is well balanced Make sure that the forks or other parts of...

Page 40: ...S WITH THE FORKLIFT TURNED ON DANGER Before using the forklift check the operation of the following parts as described in chapter OPERATING PROCEDURES Check that with the driving bar in the upper posi...

Page 41: ...uipped with the usual road signs and if necessary additional signs Parking CAUTION Before parking lower the load completely If leaving the forklift turn it off If the operator leaves the sight of the...

Page 42: ...the actual load capacity in these cases must be less than the maximum allowed Load stability DANGER Work only with stable loads Never load unstable items Do not handle a load composed of several detac...

Page 43: ...the horn to warn of the presence of the forklift and the danger that could arise for exposed persons such as pedestrians and people on the forklift path Slow down near intersections ramps and blind c...

Page 44: ...nd the operator BRAKING DISTANCE In all driving conditions the forklift must be driven at a speed that makes it possible to safely stop it in any situation even when there is a sudden obstacle Keep in...

Page 45: ...TPW 45 Use USER_MAN_ENG_TPWE FORCE...

Page 46: ...TPW 46 Use USER_MAN_ENG_TPWE FORCE...

Page 47: ...ditions Condition Description The pallet truck is on loaded and the forks are raised from the ground The pallet truck is on loaded and the forks in lowered position In this condition it does not matte...

Page 48: ...ay switch on Display Pallet Truck Condition Display Pallet Truck Condition IMPORTANT Unload the Pallet Truck before turning it on IMPORTANT If the instrument is approved the power on must be carried o...

Page 49: ...oad lifting and weight reading Lift the load as shown in the figure below The value of the weighing can be read on the display Weighing accuracy is achieved when the pallet truck is fully stationary W...

Page 50: ...ts requires advanced configuration Example of packing list Header Progressive weighing number for accumulation modes Progressive ticket number Weight data Date and time Bar code 39 MARIO ROSSI SRL VIA...

Page 51: ...USER_MAN_ENG_TPWE FORCE BASIC SCALE FUNCTIONS Start up On Zero Display Pallet Truck Condition Display Pallet Truck Condition Shutdown Off Display Pallet Truck Condition Display Pallet Truck Condition...

Page 52: ..._TPWE FORCE Display brightness adjustment Automatic tare Press for 2s Display Setting the brightness value Display Pallet Truck Condition Increase the value Decrease the value Confirm Display Pallet T...

Page 53: ..._MAN_ENG_TPWE FORCE Tare deletion Set a known tare value PT Display Pallet Truck Condition Display Pallet Truck Condition Display Pallet Truck Condition Press for 2s Display Display Pallet Truck Condi...

Page 54: ...ORDO 15 000 kg NETTO 3 000 kg 12 000 kg B i 120 0 kg 15 0 kg A 0 9 TARE Basic scale functions USER_MAN_ENG_TPWE FORCE If the pallet truck has a number keypad it is possible to enter the tare quickly E...

Page 55: ...TPW 55 B 0 20 1 2000 C A 0 0 C INFo Basic scale functions USER_MAN_ENG_TPWE FORCE Metrics Display Pallet Truck Condition Press for 4s Display Pallet Truck Condition...

Page 56: ...IONAL FUNCTIONS FOR MODELS WITH NUMBER KEYPAD 30 tare log Display Pallet Truck Condition Display Select the memory This memorises the most commonly used tares up to 30 to simplify retrieval with quick...

Page 57: ...lay Pallet Truck Condition HOW TO RETRIEVE A STORED TARE Display Enter the value or Display Select the memory Automatic tare deletion Display Pallet Truck Condition Display Pallet Truck Condition Disp...

Page 58: ...y Select the memory The instrument has 2 memories for the temporary recording of numerical codes that can be used to identify the product the operator the batch etc These codes if entered will be show...

Page 59: ...DELETION Display Pallet Truck Condition Display Select the memory Enter the value Display Display Automatic deletion disabled Automatic deletion enabled the entered ID will be deleted automatically wh...

Page 60: ...2 000 kg NUM PESATA 1 TARA N SCONTRINO 54321 15 11 2018 15 39 03 LORDO 15 000 kg NETTO 3 000 kg 12 000 kg Additional functions for models with number keypad USER_MAN_ENG_TPWE FORCE Print and reprint o...

Page 61: ...61 B 0 20 1 2000 C A 0 0 C INFo Additional functions for models with number keypad USER_MAN_ENG_TPWE FORCE Metrics Display Pallet Truck Condition Press for 4s Display Pallet Truck Condition Press for...

Page 62: ...ctive function appears Press for 5 s Sum of the weight of several objects to obtain the total weight Horizontal accumulator Mixing several components Vertical formulation or accumulation mixing severa...

Page 63: ...P2 P3 NUM PESATA 00000001 NETTO NUM PESATA 00000002 NETTO NUM PESATA 00000003 NETTO 50 0 kg 180 0 kg 90 0 kg NUM PESATA 00000001 NETTO NUM PESATA 00000002 NETTO 50 0 kg 180 0 kg NUM PESATA 00000001 NE...

Page 64: ...ions USER_MAN_ENG_TPWE FORCE With the number keyboard pressing F 7 displays the current total without printing it resetting it HOW TO MOMENTARILY READ THE TOTAL Display Number of weighings Total weigh...

Page 65: ...UM PESATA 00000002 NETTO 250 0 kg 100 0 kg Advanced scale functions USER_MAN_ENG_TPWE FORCE Mixing several components HOW TO ADD UP THE WEIGHINGS Display Pallet Truck Condition Display Pallet Truck Co...

Page 66: ...O MOMENTARILY READ THE TOTAL Display Number of weighings Total weight HOW TO END ACCUMULATION AND RESET THE TOTAL With the number keyboard pressing F 7 displays the current total without printing it r...

Page 67: ...COUNT Display Display Display Display Pallet Truck Condition Display Pallet Truck Condition Pallet Truck Condition Load the selected reference quantity Weightref 0 1 Cap Max Press for 2 s Increase De...

Page 68: ...t Truck Condition Pallet Truck Condition Pallet Truck Condition You can go from counting to weighing at any time by pressing MODE For correct counting you must set the known tare value or tare the emp...

Page 69: ...Truck Condition Pallet Truck Condition Pick up the sampling pieces 5 10 20 30 40 50 60 75 100 200 pieces Pallet truck condition Manually set the tare value pallet container Select the desired referenc...

Page 70: ...with 5 g tolerance that is between 995 g and 1005 g set t01000 l00005 h00005 Example 2 To check a weight of 500 g with 10 g 20 g tolerance that is between 480 g and 510 g set t00500 l00020 h00010 Dis...

Page 71: ...ITH AUTOMATIC TARGET ACQUISITION HOW TO CHECK THE WEIGHT Display Display Display Display Display Pallet Truck Condition Pallet Truck Condition Pallet Truck Condition Pallet Truck Condition Enter the l...

Page 72: ...0 Advanced scale functions USER_MAN_ENG_TPWE FORCE Display Display Pallet Truck Condition Pallet Truck Condition Display HOW TO UPDATE THE NOMINAL WEIGHT WITH KNOWN REFERENCE WEIGHT HOW TO UPDATE THE...

Page 73: ...TPW 73 B E C A D MODE t min l00000 t max h00000 Advanced scale functions USER_MAN_ENG_TPWE FORCE Display Display Display Display HOW TO EDIT THE CHECK THRESHOLDS Press for 2 s...

Page 74: ...FORCE Display Display Display Display Display Display Pallet Truck Condition Pallet Truck Condition Pallet Truck Condition Pallet Truck Condition Pallet Truck Condition Pallet Truck Condition Exchange...

Page 75: ...ght in to weight in kg at any time by pressing MODE Percentage weighing PERCENTAGE CHECK Display Display Display Display Display I How to acquire the 100 reference II How to check the weight Pallet Tr...

Page 76: ...E FORCE Display Display Display Display Display Pallet Truck Condition Pallet Truck Condition Pallet Truck Condition Example of formula Product RP28K 1 2127A3 50 2 23AB4 30 3 Water 20 Meter 500 kg PER...

Page 77: ...nctions USER_MAN_ENG_TPWE FORCE Display Display Display Display Display Display Pallet Truck Condition Pallet Truck Condition Pallet Truck Condition Pallet Truck Condition Pallet Truck Condition Palle...

Page 78: ...FREE CONVERSION FACTOR Display Display Display Display Pallet Truck Condition Pallet Truck Condition You can go from weight in kg to weight in pounds at any time by pressing MODE Press for 2 s Displa...

Page 79: ...10 23 F G H Advanced scale functions USER_MAN_ENG_TPWE FORCE Display Display Pallet Truck Condition Pallet Truck Condition You can convert the unit of measurement with free conversion factor at any ti...

Page 80: ...scale information USER_MAN_ENG_TPW_v4 USER_MAN_ENG_TPWE FORCE METROLOGICAL SCALE INFORMATION Turn on the scale and press the key while the startup messages are being displayed Prefix identifies the to...

Page 81: ...maintenance technicians must wear all the personal protective equipment required for the operation to be carried out WARNING Repair or maintenance operations not contained in this manual may only be...

Page 82: ...lid and flat surface Scheduled maintenance table IMPORTANT Scheduled maintenance operations to be carried out daily are the responsibility of the operator responsible for driving the pallet truck Oper...

Page 83: ...raulic oil not motor or brake oil to top up Oil viscosity 30 CST at 40 C Total volume 0 3 l A Fully lower the forks B Unscrew and remove the oil tank closing screw C If required add oil through the sy...

Page 84: ...NG Unscheduled maintenance and repair of the machine are reserved for qualified instructed and authorised technicians depending on the manufacturer or authorised service centre These operations requir...

Page 85: ...ated totals to be lost TARE The scale does not tare The weight is unstable unStAb The gross weight is negative loW The weight is insufficient The weight exceeds the maximum capacity The tare function...

Page 86: ...LER The machine does not start Low battery Burned fuse Broken key Electrical system short circuit Damaged traction control board Damaged user interface board The forks do not rise The lever is not in...

Page 87: ...ht and try again under Underload Load the scale and restore a valid weight condition If the problem persists contact customer service over Overload Unload the scale and restore a valid weight conditio...

Page 88: ...ducts at any time without notice and without incurring any penalty We therefore recommend that you always check for any updates The individual in charge of pallet truck operation must ensure that all...

Page 89: ...Notes...

Page 90: ...Notes...

Page 91: ...Notes...

Page 92: ...version on the www diniargeo com website or by contacting the Dini Argeo Customer Service Rev 24 07 2020 HEAD OFFICE Via Della Fisica 20 41042 Spezzano di Fiorano Modena Italy Tel 39 0536 843418 Fax 3...

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