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Dimplex SOL202SIP Installation Manual Download Page 30

SOL202SIP – SOL808SIP - Slate integrated roof kit manual 

 

 

 

Page 30 of 60 

R02894-2 01/14 

SOLAR 

 

 

 

 

 

 

 

 

Step: 32 

P36 

Step: 31 

P36 

Fit the left lateral part to the collec-

tors profile as shown in Step 32. 

 

On the lower side the upper perfora-

tion should be aligned with the col-

lectors profile as shown in Step 34. 

Summary of Contents for SOL202SIP

Page 1: ...Page 1 of 60 R02894 2 01 14 SOLAR SOL202SIP SOL808SIP Slate Integrated Roof Kit Installation Manual...

Page 2: ...TY 3 1 4 RISK ASSESSMENT 5 1 5 TOOLS REQUIRED 5 1 6 EARTHING AND LIGHTNING PROTECTION 5 1 7 PIPE WORK 5 2 SCOPE OF DELIVERY 6 3 PRODUCT FEATURES AND DESCRIPTIONS 12 4 COLLECTOR CONNECTIONS 12 4 1 SING...

Page 3: ...trained and competent person as defined in the relevant regulations Dimplex does not accept any liability for damage done to persons or property resulting from undue handling and usage of this produc...

Page 4: ...e cordoning Ladders not properly secured against sinking in sliding or falling over may lead to dangerous falls Contact with live electric overhead cables can be lethal If non personal fall protection...

Page 5: ...er settings 1 5 Tools required It is recommended that the below list of tools be used when installing the integrated roof kit 2 people required for installation Measuring tape Hammer Drill Adjustable...

Page 6: ...documentation will not be accepted Table 1 Overview of flashing components part 1 These mounting instructions only apply to the installation of the in roof flashing and the fixation of the collectors...

Page 7: ...f pitch P50 P43 P51 P51 P34 P34 P37 P48 P34 P49 P36 Part No Spare No Description P48 74024 front part single collector P34 74220 lateral fixation bracket P36 74211 left lateral part P37 74213 right la...

Page 8: ...0 1 1 1 P31 left front part P33 right front part P34 lateral fixation bracket P35 centre fixation bracket P38 left collector cover P40 right collector cover P36 left lateral part P37 right lateral pa...

Page 9: ...SOL202SIP SOL808SIP Slate integrated roof kit manual Page 9 of 60 R02894 2 01 14 SOLAR Table 4 Images of components part 1 5 14 16 P31 P32 P33 P34 P35 P36 P37 P38 P39 P40 P41 P42 P43 P44 P45 17 P46...

Page 10: ...SOL202SIP SOL808SIP Slate integrated roof kit manual Page 10 of 60 R02894 2 01 14 SOLAR Table 5 Images of components part 2 18 19 20 21 P47 P48 P49 P50 P51...

Page 11: ...de 74357 Generic fitting bag Content 1 Sealing screw 4 5 x 25mm anthracite 34 2 Torque bit TX25 x 25mm 1 3 Fixation bracket for lateral parts 10 4 Galvanised nails 2 5 x 25mm 60 5 Rivet anthracite 4 1...

Page 12: ...the collector offers a wide choice of connection options Ensure that no part of the collector array or collector in the array is short circuited by following these instructions When planning the coll...

Page 13: ...ion for single collector only 4 2 Multiple collector portrait connection When installing multiple collectors 2 up to 4 component P03 is used to connect one collector to the next Figure 3 Multiple coll...

Page 14: ...01 14 SOLAR Installation NB Ensure all the laths roof battens under the area of the installation are in good condition Replace any damaged week or broken laths and double nail or screw to the rafters...

Page 15: ...SIP Slate integrated roof kit manual Page 15 of 60 R02894 2 01 14 SOLAR Step 2 90 mm 280 300mm P31 P32 P33 P48 Step 1 For the stabilisation of the front parts mount an additional roof bat ten as shown...

Page 16: ...202SIP SOL808SIP Slate integrated roof kit manual Page 16 of 60 R02894 2 01 14 SOLAR Step 4 6 x P31 Step 3 P31 Place the left front part on the roof batten and fix it with 12 sealing screws Step 4 and...

Page 17: ...he roof batten and plug it together with the left front part until the first hole on the centre part fits to the right hole on the left part Step 6 In the case of a 2 collector installa tion please co...

Page 18: ...SOL202SIP SOL808SIP Slate integrated roof kit manual Page 18 of 60 R02894 2 01 14 SOLAR Step 8 6 x P31 P32 Step 7 P31 P32 Fix the centre front part with 12 sealing screws Step 8 and 9...

Page 19: ...on the roof batten and plug it together with the centre left front part until the first hole on the right front part fits to the right hole on the centre front part Step 10 Then fix it with 12 sealing...

Page 20: ...202SIP SOL808SIP Slate integrated roof kit manual Page 20 of 60 R02894 2 01 14 SOLAR Step 12 Step 11 12 x P33 Place the first collector Fit it into the flaps on the front part as shown in Step 13 and...

Page 21: ...SOL202SIP SOL808SIP Slate integrated roof kit manual Page 21 of 60 R02894 2 01 14 SOLAR Step 14 P31 Step 13 P31 P32 P33 P48...

Page 22: ...ep 15 Marking for collector Marking for slate Place the collector so that it is aligned with the marking on the left front part Fix the collector on the left outer side with 4 lateral fixation bracket...

Page 23: ...integrated roof kit manual Page 23 of 60 R02894 2 01 14 SOLAR Step 18 5x30 mm P35 P35 P35 P35 P35 Step 17 P34 Place 4 centre fixation brackets to the collector as shown in Step 19 Fix every bracket wi...

Page 24: ...SOL808SIP Slate integrated roof kit manual Page 24 of 60 R02894 2 01 14 SOLAR Step 20 P03 P03 Step 19 P35 Position 22 x 22mm straight compression fittings on 1st collector loosely before fitting 2nd...

Page 25: ...ntly taking the weight off the collector move it to the left ensuring the collec tor engages in the centre fixation brackets of the 1st collector Step 22 and into the flaps of the centre front part St...

Page 26: ...SOL202SIP SOL808SIP Slate integrated roof kit manual Page 26 of 60 R02894 2 01 14 SOLAR Step 24 5x30 mm P35 Step 23 Fix every centre fixation bracket with 2 additional 5x30mm wood screws...

Page 27: ...Step 26 P03 P03 Position 22 x 22mm straight com pression fittings on 2nd collector loosely before fitting 3rd collector Step 25 5x30 mm P35 P35 P35 P35 P35 Place 4 centre fixation brackets on the righ...

Page 28: ...SOL202SIP SOL808SIP Slate integrated roof kit manual Page 28 of 60 R02894 2 01 14 SOLAR Step 28 5x30 mm P35 Step 27 Repeat steps 20 to 24...

Page 29: ...ual Page 29 of 60 R02894 2 01 14 SOLAR Step 30 P01 P02 sensor P36 Step 29 5x30 mm Fix the right outer side of the collector with 4 lateral fixation brackets P34 P34 P34 P34 P34 P34 Fit collector conne...

Page 30: ...manual Page 30 of 60 R02894 2 01 14 SOLAR Step 32 P36 Step 31 P36 Fit the left lateral part to the collec tors profile as shown in Step 32 On the lower side the upper perfora tion should be aligned wi...

Page 31: ...late integrated roof kit manual Page 31 of 60 R02894 2 01 14 SOLAR Step 34 Align the upper perforation with the collector edge P36 P31 Step 33 P36 P31 Bend the lateral part along the perforation as sh...

Page 32: ...SOL202SIP SOL808SIP Slate integrated roof kit manual Page 32 of 60 R02894 2 01 14 SOLAR Step 36 P31 P36 Step 35 P36 P31...

Page 33: ...Slate integrated roof kit manual Page 33 of 60 R02894 2 01 14 SOLAR Step 38 Fit collector connections and pres sure test and insulate P02 P01 Step 37 P36 P36 P31 Fix the left lateral part with a nail...

Page 34: ...p 39 P37 P33 Mount the right lateral part in the same way as the left one Mount the left collector cover and fit into the collector profile as shown in Step 41 and 42 Important Check the engraved numb...

Page 35: ...R02894 2 01 14 SOLAR Step 42 P31 P36 P38 Step 41 Step 41a Cover parts opening Collector ventilation opening P38 P39 P40 P49 P31 P32 P33 P48 P38 P39 P40 P49 Important Always check that the opening on t...

Page 36: ...the engraved number on the cover Cover for left collector 74001 Cover for centre collector 74002 Cover for right collector 74003 Mount the centre collector cover and fit into the collector profile as...

Page 37: ...003 Mount the right collector cover following the same procedure as for the left and centre cover Important Always check that the opening on the cover fits the ventilation opening of the collector See...

Page 38: ...it manual Page 38 of 60 R02894 2 01 14 SOLAR Step 48 11 11 11 Align upper perforation with collectors edge P41 P41 P41 Step 47 P41 Place the connection strips so that the upper perforation on the lowe...

Page 39: ...f kit manual Page 39 of 60 R02894 2 01 14 SOLAR Step 50 11 11 11 P41 P41 P41 Step 49 11 11 11 P41 P41 P41 Bend the connection strip along the perforations on the lower side Bend the connection strip a...

Page 40: ...13 13 Place the wooden wedges on the upper side of the collectors as shown in Steps 53 and 54 P42 P42 P43 P43 Step 51 Additional roof battens Before the mounting of the wooden wedges and the back part...

Page 41: ...SOL202SIP SOL808SIP Slate integrated roof kit manual Page 41 of 60 R02894 2 01 14 SOLAR Step 54 12 12 13 13 P42 P42 P43 P43 Step 53 13 P42 P43...

Page 42: ...ntegrated roof kit manual Page 42 of 60 R02894 2 01 14 SOLAR Step 56 6 1 P31 P36 Step 55 5x50 mm 5x70 mm Fix every wooden wedge with 2 No 5x50mm and 2 No 5x70mm wood screws Cover the left front part w...

Page 43: ...late integrated roof kit manual Page 43 of 60 R02894 2 01 14 SOLAR Step 58 14 6 1 P31 P36 P51 Step 57 1 6 P36 P31 Fit the slate lateral part into the left lateral part as shown in Step 59 and place it...

Page 44: ...SOL202SIP SOL808SIP Slate integrated roof kit manual Page 44 of 60 R02894 2 01 14 SOLAR Step 60 14 6 P51 P36 Step 59 Soaker P51 P36 Fix the slate lateral part with a nail on the roof batten...

Page 45: ...SOL202SIP SOL808SIP Slate integrated roof kit manual Page 45 of 60 R02894 2 01 14 SOLAR Step 62 6 P36 Step 61 14 Cover the slate lateral part Step 61 and 62 6 P51 P36...

Page 46: ...SOL202SIP SOL808SIP Slate integrated roof kit manual Page 46 of 60 R02894 2 01 14 SOLAR Step 64 14 6 P51 P36 Step 63 14 6 P51 P36 Repeat steps 58 62 until you reach the top of the lateral part Step 66...

Page 47: ...SOL202SIP SOL808SIP Slate integrated roof kit manual Page 47 of 60 R02894 2 01 14 SOLAR Step 66 Step 65 6 P36...

Page 48: ...al Page 48 of 60 R02894 2 01 14 SOLAR Step 68 7 3 P33 P37 Step 67 6 14 P51 P36 Mount the right side in the same way as the left one If necessary to avoid a colli sion with the left back part cut the l...

Page 49: ...P Slate integrated roof kit manual Page 49 of 60 R02894 2 01 14 SOLAR Step 70 P44 P45 P46 P50 Step 69 15 6 P44 P36 Fit the left back part to the collec tors profile as shown in Step 70 and place it as...

Page 50: ...SOL202SIP SOL808SIP Slate integrated roof kit manual Page 50 of 60 R02894 2 01 14 SOLAR Step 72 15 6 3x P44 P36 Step 71 15 6 P36 P44 Fit the left back part with 3 No sealing screws...

Page 51: ...94 2 01 14 SOLAR Step 74 2x 16 15 11 P41 P44 P45 Step 73 16 15 11 Fit the centre back part to the col lectors profile as shown in Step 70 In the case of a 2 collector installa tion please continue wit...

Page 52: ...Page 52 of 60 R02894 2 01 14 SOLAR Step 76 17 16 7 2x P37 P46 P45 Step 75 17 16 11 7 P41 P45 P46 P37 Fit the right back part with 3 No sealing screws Fit the right back part to the collec tors profile...

Page 53: ...SOL202SIP SOL808SIP Slate integrated roof kit manual Page 53 of 60 R02894 2 01 14 SOLAR Step 78 17 7 P37 P46 Step 77 15 4 Fix the left and the right back part with a rivet Step 77 and 78 6 P36 P44...

Page 54: ...d roof kit manual Page 54 of 60 R02894 2 01 14 SOLAR Step 80 18 18 16 15 17 11 11 P41 P41 P47 P47 P44 P45 P46 Step 79 18 18 17 16 15 11 11 Place the back part connections on the back part as shown in...

Page 55: ...SOL202SIP SOL808SIP Slate integrated roof kit manual Page 55 of 60 R02894 2 01 14 SOLAR Step 82 Step 81 4x 18 P47 Fix every back part connection with 4 No sealing screws...

Page 56: ...commission and operate the solar system Risk of scalding Before carrying out any maintenance work on the system ensure that it is safe to do so The solar system must be decommissioned before work can...

Page 57: ...t P37 74213 right lateral part P38 74001 left collector cover P39 74002 centre collector cover P40 74003 right collector cover P41 74230 connection strip P42 74090 wooden wedge 600 mm P43 74091 wooden...

Page 58: ...duct is being recycled local waste disposal laws must be adhered to 8 Technical Data Table 10 Collector technical data Figure 5 Pressure loss collector for anti freeze water mixture 40 60 at a thermal...

Page 59: ...SOL202SIP SOL808SIP Slate integrated roof kit manual Page 59 of 60 R02894 2 01 14 SOLAR...

Page 60: ...SOL202SIP SOL808SIP Slate integrated roof kit manual Page 60 of 60 R02894 2 01 14 SOLAR...

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