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BASELINE UNIT

The baseline unit consists of a heat pump, ready for

connection, for indoor installation, complete with sheet

metal cabinet, control panel and integrated controller.

The refrigeration cycle contains the refrigerant R407C.

Refrigerant R407C is CFC-free, non-ozone depleting

and non-combustible.

All components required for the operation of the heat

pump are located on the control panel. The power

feed for the load and control current  must be field-

installed by the customer.

The supply lead of the brine pump (to be provided by

the customer) must be connected to the control

panel. When so doing, a motor protecting device is

to be installed, if required.

The collector loops including brine manifold must

be provided by the customer.

  

       1

2

3

4

1) Condenser

3) Evaporator

2) Control panel

4) Compressor

3

2

PURPOSE OF HEAT PUMP
BASELINE UNIT

PURPOSE OF THE HEAT
PUMP

2.1 Application

The brine-to-water heat pump is designed for use

in existing or newly built heating systems. Brine is

used as the heat carrier in the heat source system.

Ground coils, ground collectors or similar systems

can be used as the heat source.

2.2 Principle of Operation

The heat generated by the sun, wind and rain is

stored in the ground. This heat stored in the ground

is collected at low temperature by the brine circulating

in the ground collector, ground coil or similar device.

A circulating pump then conveys the warmed brine

to the evaporator of the heat pump. There, the heat

is given off to the refrigerant in the refrigeration cycle.

When so doing, the brine cools so that it can again

take up heat energy in the brine circuit.

The refrigerant, however, is drawn in by the electrically

driven  compressor,  is compressed and "pumped"

to a higher temperature level. The electrical power

needed to run the compressor is not lost in this

process, but most of the generated heat is trans-

ferred to the refrigerant as well.

Subsequently, the refrigerant is passed through the

condenser where it transfers its heat energy to the

heating water. Based on the thermostat setting, the

heating water is thus heated to up to 55 

°

C.

Summary of Contents for SI 11CS

Page 1: ...1 MOUNTING and OPERATING MANUAL Brine to Water Heat Pump for Indoor Installation SI 14CS SI 17CS SI 21CS SI 5CS SI 7CS SI 9CS SI 11CS CE Order No 452230 67 01 FD 8404 ...

Page 2: ...5 6 INSTALLATION 6 6 1 General Information 6 2 Sound Emissions 7 MOUNTING 6 7 7 1 General 7 2 Connection on Heating Side 7 3 Connection on Heat Source Side 7 4 Electrical Connection 8 COMMISSIONING 8 8 1 General 8 2 Preparation 8 3 Commissioning Procedure 9 CARE CLEANING 9 9 1 Care 9 2 Cleaning of Heating Side 9 3 Cleaning of Heat Source Side 10 MALFUNCTIONS TROUBLE SHOOTING 10 11 DECOMMISSIONING ...

Page 3: ...e cabinet CAUTION 1 2 Legal Provisions and Directives This heat pump conforms to all relevant DIN VDE regulations and EU directives For details refer to the EC Declaration of Conformity in the appendix The electrical connection of the heat pump must be performed according to and conforming with all re levant VDE EN and IEC standards Beyond that the connection requirements of the local utility comp...

Page 4: ...g or newly built heating systems Brine is used as the heat carrier in the heat source system Ground coils ground collectors or similar systems can be used as the heat source 2 2 Principle of Operation The heat generated by the sun wind and rain is stored in the ground This heat stored in the ground is collected at low temperature by the brine circulating in the ground collector ground coil or simi...

Page 5: ...nsported on an uneven surface or carried up or down stairs carrying straps may be used for this type of transport These straps may be passed directly underneath the wooden pallet The heat pump is not secured to the wooden pallet The heat pump must not be tilted more than max 45 in either direction For lifting the unit without pallet the holes provided in the sides of the frame should be used The s...

Page 6: ...ing Side The heating system must be flushed prior to connecting the heat pump Before completing the heat pump connections on the heating water side the heating installation must be flushed in order to remove any impurities that may be present as well as residues of sealing material and the like Any accumulation of deposits in the condenser may result in a total failure of the heat pump Once the in...

Page 7: ...source system The hydraulic plumbing diagram must be observed here The brine liquid must be produced prior to charging the system The brine concentration must be at least 25 Freeze protection down to 14 C can thus be ensured Only antifreeze products on the basis of mono ethylene glycol or propylene glycol may be used The heat source system must be vented de aerated and be checked for leaks The bri...

Page 8: ...rmed in accordance with the mounting and operating manual of the heat pump controller Where an overflow valve is fitted to assure the minimum heating water flow rate the valve must be set in accordance with the requirements of the heating installation An incorrect setting may result in various error symptoms and an increased elec tric power consumption To correctly set the overflow valve the follo...

Page 9: ...n products rust It is therefore important in particular with respect to the piping of underfloor heating systems that the installation is executed in a diffusion proof manner Also residues of lubricating and sealing agents may contaminate the heating water In the case of severe contaminations leading to a reduction of the performance of the condenser in the heat pump the system must be cleaned by ...

Page 10: ...BLESHOOTING This heat pump is a quality product and is designed for trouble free operation In the event that a malfunction occurs nevertheless you will be able to correct the problem yourself in most of the cases Simply consult the Malfunctions and Trouble shooting table contained in the operating manual of the heat pump controller Additional malfunctions can be interrogated at the heat pump contr...

Page 11: ...s 11CS 21 12 3 8 Pressure Losses 11CS 22 12 3 9 Performance Curves 14CS 23 12 3 10 Pressure Losses 14CS 24 12 3 11 Performance Curves 17CS 25 12 3 12 Pressure Losses 17CS 26 12 3 13 Performance Curves 21CS 27 12 3 14 Pressure Losses 21CS 28 12 4 Wiring Diagram 12 4 1 Control 5CS to 17CS 29 12 4 2 Load 5CS bis 17CS 30 12 4 3 Terminal Diagram 5CS to 17CS 31 12 4 4 Legend 5CS to 17CS 32 12 4 5 Contro...

Page 12: ...S Heating water supply Heat pump outlet Heating water return Heat pump inlet Heat source supply Heat pump outlet Heat source return Heat pump inlet Connections on heating side 1 internal 1 external thread Connections on heat source side 1 1 4 internal 1 1 4 external thread ...

Page 13: ...S Heating water return Heat pump inlet Heating water supply Heat pump outlet Heat source supply Heat pump outlet Heat source return Heat pump inlet Connections on heating side 1 1 4 internal 1 external thread Connections on heat source side 1 1 2 internal 1 1 2 external thread ...

Page 14: ...x W x L mm 800 600 500 800 600 500 800 600 500 800 600 500 800 600 500 1380 600 500 1380 600 500 4 2 Equipment connections for heating system inches thread 1 i ext thread 1 i ext thread 1 i ext thread 1 i ext thread 1 i ext 4 3 Equipment connections for heat source inches thread 1 i ext thread 1 i ext thread 1 i ext thread 1 i ext thread 1 i ext thread 1 i ext 4 4 Weight of transport unit s incl p...

Page 15: ... 2 0 2 4 6 8 10 12 14 16 18 20 22 24 26 Soleeintrittstemperatur in C 35 50 Leistungsaufnahme in kW incl Der anteiligen Pumpenleistungen Bedingungen Heizwasserdurchsatz 0 45 m h Soledurchsatz 1 2 m h 35 50 Heating capacity in kW Water outlet temperature in C Conditions Heating water flow rate 0 45 m3 h Brine flow rate 1 2 m3 h COP in the heating mode incl proportional pump energy Power consumption ...

Page 16: ...4 0 6 0 8 1 1 2 1 4 1 6 Heizwasserdurchfluß in m h Druckverlust in Pa Druckverluste Verflüssiger bei HWA 35 C Druckverlust 2 kPa bei Heizwasser Nenndurchfluß 0 45 m h Pressure loss in Pa Pressure losses of evaporator at 5 C brine temperature without brine accessories Pressure loss 6 5 kPa at a rated brine flow rate of 1 2 m3 h Brine flow rate in m3 h Pressure loss in Pa Pressure losses of condense...

Page 17: ...4 2 0 2 4 6 8 10 12 14 16 18 20 22 24 26 Soleeintrittstemperatur in C 35 50 Leistungsaufnahme in kW incl Der anteiligen Pumpenleistungen Bedingungen Heizwasserdurchsatz 0 6 m h Soledurchsatz 1 7 m h 35 50 Heating capacity in kW Water outlet temperature in C Conditions Heating water flow rate 0 6 m3 h Brine flow rate 1 7 m3 h COP in the heating mode incl proportional pump energy Power consumption i...

Page 18: ... 0 6 0 8 1 1 2 1 4 1 6 Heizwasserdurchfluß in m h Druckverlust in Pa Druckverluste Verflüssiger bei HWA 35 C Druckverlust 2 5 kPa bei Heizwasser Nenndurchfluß 0 6 m h Pressure losses of evaporator at 5 C brine temperature without brine accessories Pressure loss 10 kPa at a rated brine flow rate of 1 7 m3 h Pressure loss in Pa Brine flow rate in m3 h Pressure loss in Pa Pressure losses of condenser...

Page 19: ...4 2 0 2 4 6 8 10 12 14 16 18 20 22 24 26 Soleeintrittstemperatur in C 35 50 Leistungsaufnahme in kW incl Der anteiligen Pumpenleistungen Bedingungen Heizwasserdurchsatz 0 75 m h Soledurchsatz 2 3 m h 35 50 Heating capacity in kW Water outlet temperature in C Conditions Heating water flow rate 0 75 m3 h Brine flow rate 2 3 m3 h COP in the heating mode incl proportional pump energy Power consumption...

Page 20: ... 0 8 1 1 2 1 4 1 6 Heizwasserdurchfluß in m h Druckverlust in Pa Druckverluste Verflüssiger bei HWA 35 C Druckverlust 4 5 kPa bei Heizwasser Nenndurchfluß 0 75 m h Pressure loss in Pa Pressure losses of evaporator at 5 C brine temperature without brine accessories Pressure loss 16 kPa at a rated brine flow rate of 2 3 m3 h Pressure loss in Pa Brine flow rate in m3 h Pressure losses of condenser at...

Page 21: ...0 0 1 2 3 4 5 10 8 6 4 2 0 2 4 6 8 10 12 14 16 18 20 22 24 26 Soleeintrittstemperatur in C 35 50 Leistungsaufnahme in kW incl Der anteiligen Pumpenleistungen Bedingungen Heizwasserdurchsatz 1 0 m h Soledurchsatz 3 0 m h 35 50 Heating capacity in kW Water outlet temperature in C Conditions Heating water flow rate 1 0 m3 h Brine flow rate 3 0 m3 h COP in the heating mode incl proportional pump energ...

Page 22: ... 0 2 0 4 0 6 0 8 1 1 2 1 4 1 6 1 8 2 Heizwasserdurchfluß in m h Druckverlust in Pa Druckverluste Verflüssiger bei HWA 35 C Druckverlust 3 5 kPa bei Heizwasser Nenndurchfluß 1 0 m h Pressure loss in Pa Pressure losses of evaporator at 5 C brine temperature without brine accessories Pressure loss 13 kPa at a rated brine flow rate of 3 0 m3 h Pressure loss in Pa Brine flow rate in m3 h Pressure losse...

Page 23: ... 4 5 10 8 6 4 2 0 2 4 6 8 10 12 14 16 18 20 22 24 26 Soleeintrittstemperatur in C 35 50 Leistungsaufnahme in kW incl Der anteiligen Pumpenleistungen Bedingungen Heizwasserdurchsatz 1 3 m h Soledurchsatz 3 5 m h 35 50 Brine inlet temperature in C Power consumption incl proportional pump power input COP in the heating mode incl proportional pump energy Conditions Heating water flow rate 1 3 m3 h Bri...

Page 24: ...6 0 8 1 1 2 1 4 1 6 1 8 2 2 2 Heizwasserdurchfluß in m h Druckverlust in Pa Druckverluste Verflüssiger bei HWA 35 C Druckverlust 3 5 kPa bei Heizwasser Nenndurchfluß 1 3 m h Pressure loss in Pa Pressure losses of evaporator at 5 C brine temperature without brine accessories Pressure loss 13 kPa at a rated brine flow rate of 3 5 m3 h Pressure loss in Pa Brine flow rate in m3 h Pressure losses of co...

Page 25: ...4 5 6 7 10 8 6 4 2 0 2 4 6 8 10 12 14 16 18 20 22 24 26 Soleeintrittstemperatur in C 35 50 Leistungsaufnahme in kW incl Der anteiligen Pumpenleistungen Bedingungen Heizwasserdurchsatz 1 5 m h Soledurchsatz 3 8 m h 35 50 Heating capacity in kW Water outlet temperature in C Conditions Heating water flow rate 1 5 m3 h Brine flow rate 3 8 m3 h COP in the heating mode incl proportional pump energy Powe...

Page 26: ...0 4 0 6 0 8 1 1 2 1 4 1 6 1 8 2 2 2 2 4 2 6 Heizwasserdurchfluß in m h Druckverlust in Pa Druckverluste Verflüssiger bei HWA 35 C Druckverlust 4 kPa bei Heizwasser Nenndurchfluß 1 5 m h Pressure loss in Pa Pressure losses of evaporator at 5 C brine temperature without brine accessories Pressure loss 9 kPa at a rated brine flow rate of 3 8 m3 h Brine flow rate in m3 h Pressure loss in Pa Pressure l...

Page 27: ... 1 2 3 4 5 6 7 10 8 6 4 2 0 2 4 6 8 10 12 14 16 18 20 22 24 26 Soleeintrittstemperatur in C 35 50 Leistungsaufnahme in kW incl Der anteiligen Pumpenleistungen Bedingungen Heizwasserdurchsatz 1 6 m h Soledurchsatz 6 0 m h 35 50 Brine inlet temperature in C Power consumption incl proportional pump power input COP in the heating mode incl proportional pump energy Conditions Heating water flow rate 1 ...

Page 28: ...0 12000 14000 0 0 5 1 1 5 2 Heizwasserdurchfluß in m h Druckverlust in Pa Druckverluste Verflüssiger bei HWA 35 C Druckverlust 6 kPa bei Heizwasser Nenndurchfluß 1 6 m h Pressure loss in Pa Pressure losses of evaporator at 5 C brine temperature without brine accessories Pressure loss 12 kPa at a rated brine flow rate of 6 0 m3 h Brine flow rate in m3 h Pressure loss in Pa Pressure losses of conden...

Page 29: ... C J 1 G V G J 4 Y 1 Y 4 Y 3 Y 2 V G 0 S t ö M 1 A 3 A 4 A 2 S t ö M 1 1 I D C 1 A 1 S P R I D 1 E V S I D 8 J 5 I D 7 I D 6 I D 3 I D 2 I D 4 I D 5 C 4 C 1 J 1 3 N O 6 N O 5 C 4 N O 4 K 5 A 1 F 3 L K 5 A 1 K 1 A 2 A 1 A 2 0 V A C J 5 I D C 1 N O 1 2 B 8 X 4 R 6 E G S J 6 B 7 B 6 J 1 3 C 4 G N D J 7 I D 1 0 I D 1 1 I D 1 2 I D C 9 I D 9 N O 9 C 9 J 1 4 N O 7 J 1 5 C 7 N O 8 C 8 N C 8 J 1 6 N O 1 0...

Page 30: ... d e s M 1 1 P U P M o t o r s c h u t z e s F 1 5 a b 9 C S b i s 1 7 C S d i e D r a h t b r ü c k e A 3 e n t f e r n e n A 3 i s t d i e B r ü c k e S t ö r u n g M 1 1 X 2 2 4 V A C B l a t t 1 N 1 3 M S S M F 1 5 S S M J 5 I D 5 L 2 P E L 1 P E X 1 L 3 K 5 4 2 6 3 1 5 1 8 Mains system No soft starter fitted in brine to water units 5C and 7C Sheet 1 N1 Remove wire jumper A3 prior to connectin...

Page 31: ... i z s t a b o d e r M 1 3 E 1 0 X 1 1 2 p o l 1 2 p o l P E 3 N M 1 8 N e t z J 1 4 J 1 6 J 1 5 J 1 8 J 1 7 X 4 2 4 V A C B 7 J 6 A 3 A 4 0 V A C X 2 R 5 I D C 1 J 1 G 0 B 6 J 1 G P B 2 G N D B 8 I D 1 0 I D 1 1 I D 1 2 I D C 9 I D 9 J 7 I D 1 3 H I D C 1 3 I D 1 4 H I D 1 3 I D 1 4 J 8 N 4 0 A T r 4 3 N O 7 C 7 P E N M A N O 8 N C 8 C 7 C 8 P E X 1 M Z N F 2 N O 9 N O 1 0 N O 1 1 C 9 C 9 X 1 P E...

Page 32: ...le K12 Electron relay for swimming pool water circulating pump K20 Contactor suppl heating system K21 Contactor electr immersion heater hot water K22 Utility company disable contactor K23 SPR auxiliary contactor M1 Compressor M11 Primary pump M13 Heating circulating pump M15 Heating circulating pump for heating circuit 2 M16 Suppl circulating pump M18 Hot water circulating pump M19 Swimming pool c...

Page 33: ...4 Y 3 Y 2 1 S t ö M 1 X 2 A 2 2 4 V A C S t ö M 1 1 2 I D C 1 A 1 I D 1 E V S S P R I D 8 J 5 I D 7 I D 6 I D 3 I D 2 I D 4 I D 5 C 4 K 5 A 1 J 1 3 N O 5 N O 4 N O 6 C 4 F 1 4 T 1 F 3 L F 4 A 1 A 2 T 2 T 1 F 1 4 K 1 2 K 5 K 1 1 K 1 A 1 A 2 A 1 A 2 1 8 1 6 K 1 2 1 5 A 2 A 1 0 V A C J 5 I D C 1 F 5 P N O 1 2 B 8 X 4 R 6 E G S J 6 B 7 J 1 2 C 1 B 6 J 1 4 C 7 G N D J 7 I D 1 0 I D 1 1 I D 1 2 I D C 9 ...

Page 34: ...AMS M 2 W T M 1 3 M F 1 2 1 U V 2 1 5 X 5 3 P E 4 0 0 V A C 5 0 H z N e t z 3 1 3 K 1 1 R S 2 4 L 1 L 2 P E L 3 F 1 4 1 5 M 1 N 7 M 1 1 3 M Q 2 5 6 K 1 6 4 2 I I I 1 4 1 1 1 2 1 5 X 1 P E 1 3 5 Q 1 1 2 1 4 K 5 2 4 6 I I I 1 4 1 1 1 3 5 Mains system ...

Page 35: ... 1 2 p o l 1 2 p o l X 1 N M 1 8 0 V A C J 1 G 0 K o n t a k t o f f e n W P g e s p e r r t 2 4 V A C 2 t e r S p e r r e i n g a n g B 7 J 6 X 2 0 V A C R 5 J 1 4 J 1 G 0 I D C 1 B 6 J 1 5 J 1 G X 4 4 P 2 1 B 2 I D C 9 B 8 I D 1 0 I D 1 1 I D 1 2 G N D I D 9 J 1 6 J 7 J 1 8 I D 1 3 H I D C 1 3 I D 1 4 H I D 1 3 I D 1 4 J 1 7 J 8 P E N E 9 4 0 A T r 3 4 C 7 N O 7 N O 8 N C 8 C 7 C 8 P E N M A P E...

Page 36: ... K21 Contactor electr immersion heater for hot water K22 Utility company disable contactor K23 SPR auxiliary contactor M1 Compressor M11 Primary pump M13 Heating circulating pump M15 Heating circulating pump heating circuit 2 M16 Suppl circulating pump M18 Hot water circulating pump M19 Swimming pool water circulating pump M21 Mixer main circuit M22 Mixer heating circuit 2 N1 Heat pump controller ...

Page 37: ...ifold Brine collector Shut off valve Shut off valve with drain Overflow valve Safety valve Circulating pump Expansion vessel Thermostat manual valve Shut off valve with check valve Heat consumer Strainer Temperature sensor Flexible connecting hose Brine circulating pump Heating circulating pump Hot water circulating pump External wall sensor Return sensor Hot water sensor Cold water Hot water ...

Page 38: ...ications are made to the product s without our prior authorization Designation of the product s EC Directives Brine to water heat pumps EC Low Voltage Directive for indoor installation withR407C 73 23 EEC EC EMC Directive 89 336 EEC Water to water heat pumps Pressure Equipment Directive for indoor installation withR407C 97 23 EEC Type s Harmonized EN Standards Order No National Standard Directives...

Page 39: ...39 Notes ...

Page 40: ...40 KKW Kulmbacher Klimageräte Werk GmbH Subject to technical modifications Division Dimplex Fax 0 92 21 709 589 Am Goldenen Feld 18 www dimplex de D 95326 Kulmbach ...

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