DIEBOLD ThermoGrip ISG1000 Operating Manual Download Page 20

Appendix 

 

October 2014 

ISG1000 

20 

7.6 

Mains Connections 

Connection socket of ISG1000-400V 

 

Allocation of the CEE socket 

 

Pin name 

Pin 
designation 

Wire colour 

L1 

Phase L1 

Brown 

L2 

Phase L2 

Black / grey 

L3 

Phase L3 

Black 

Neutral 

Blue 

PE 

Ground 

Green-yellow 

 

The nominal voltages between the phases 
are 3x400V (-10/+10%) 

 

Measurement 
between the pins 

Voltage (VAC) 

 L1 

PE 

 L1 

230 

 L2 

PE 

 L2 

230 

 L3 

PE 

 L3 

230 

L1 

 L2 

400 

L1 

 L3 

400 

L2 

 L3 

400 

 

Further hints: 

 

Connecting the protected earth PE and connecting the neutral N is essential! 

 

If an earth-leakage circuit breaker (GFI, GFCI) is used for the protection of the CEE-socket,  
it must be 4-polar. 

 

Summary of Contents for ThermoGrip ISG1000

Page 1: ...October 2014 ISG1000 1 OPERATING MANUAL ThermoGrip Induction unit ISG1000 400V 208V Helmut Diebold GmbH Co KG An der S gm hle 4 72417 Jungingen Phone 49 7477 871 0 Fax 49 7477 871 30...

Page 2: ...formation about ThermoGrip 9 4 Controls and commissioning ISG1000 10 4 1 Assembly 10 4 1 1 Setting up the table top unit ISG1000 10 4 1 2 Adjustment of the C prism 10 4 2 Commissioning 11 5 Operating...

Page 3: ...inspection repairs Transport In addition to the operating instructions and the accident prevention regulations relevant in the country and the place where the device is used the recognized technical...

Page 4: ...purpose The ThermoGrip induction device ISG1000 is used for the thermal engagement and disengagement of tools in shrink chucks Any other use above and beyond this is deemed not in accordance with the...

Page 5: ...nstructions are marked by circles with hazard symbols or triangles with instruction specifying that an action needs to be carried out or that specific items need to be used Goggles Risk of damage to t...

Page 6: ...roblems may arise when unshrinking shrink fitting other chuck types leading to damage to the chucks or to the induction device itself All unauthorized modifications will expire immediately the manufac...

Page 7: ...aning agents Ensure that hot parts cannot be touched accidentally Always wear the gloves supplied when unshrinking shrink fitting the tools to protect your hands from burns and cuts Place hot tools on...

Page 8: ...al risk for people with pacemakers If you have a pacemaker keep at least 3 m away from the device until you have checked with the manufacturer or your doctor that the pacemaker is not affected by the...

Page 9: ...ated A special housing shield surrounding the coil prevents magnetic flux to a large extent The control components and the high frequency generator are integrated in the housing Figure 2 Shrunk in too...

Page 10: ...ition as soon as its tool holder is positioned into the C prism location The C prism has to be adjusted so that the tool and or the shrinking chuck cannot touch the coil Proceed as follows to adjust I...

Page 11: ...n the bottom of the device are not covered Place the device on an even surface and ensure it has a sturdy base to sit on Move the coil with the handle up and down to check its mobility Main switch Con...

Page 12: ...s Gloves Risk of injury Sharp edges or metal chips adhered to the tool can cause injury therefore protective gloves must be worn Due to the required shrinking temperatures only move the chuck whilst i...

Page 13: ...e free shafts into the chuck to achieve the best locking pressures Note If wet tools are used the heating process can cause sudden evaporation which may lead to injury caused by splashing liquid As a...

Page 14: ...must be stopped by releasing the Start Stop button to ensure that no excess energy is transferred to the chuck and the tool assembly As a result the cool down time is much shorter Lift the coil and pl...

Page 15: ...hanges not described in these operating instructions please contact the below mentioned company who will be pleased to help you In case of problems or enquiries please note the unit serial number The...

Page 16: ...0 Hz Charging rate maximal 3 x 12 A Nominal power 3 2 kW Mass 17 kg Dimensions Depth 390 mm Width 310 mm Height 640 mm Environmental conditions Temperature 5 C 40 C 40 F 105 F Relative humidity 5 85 n...

Page 17: ...of the magnetic field between coil and tool shank Clamping Designation Ident No 3 0 5 9 mm 79 216 100 6 0 12 0 mm 79 216 200 Ferrite discs one piece 12 1 20 0 mm 79 216 300 For a secure support of th...

Page 18: ...00 6 Part 2 and 4 DIN EN 55011 2009 A1 2010 Group 2 Cl A DIN EN 60519 Part 1 and 3 Applied national standards USA FCC 47 CFR Ch I Edition 10 1 01 Part 18 C In the event of any changes to the machine f...

Page 19: ...substances should be worn over these gloves Oil grease and moisture reduce the resistance of all gloves to cutting damage and should be avoided KEVLAR gloves are resistant to tearing Do not use these...

Page 20: ...k N Neutral Blue PE Ground Green yellow The nominal voltages between the phases are 3x400V 10 10 Measurement between the pins Voltage VAC N L1 PE L1 230 N L2 PE L2 230 N L3 PE L3 230 L1 L2 400 L1 L3 4...

Page 21: ...ule X6 XK101 S2 Netzkabel gr n green 1 1 ISG1000 400V H Esslinger Bilz GmbH Co KG C1E Rev 3 0 In5 Ferraz Shawmut 3 x G200750 blau blue N L3 L2 L1 gr ge gr ye grau grey schwarz black braun brown PE ber...

Page 22: ...pule X6 XK101 S2 Netzkabel gr n green 1 1 ISG1000 208V H Esslinger Bilz GmbH Co KG C1E Rev 3 0 In5 Littlefuse 3 x KLK 15 L3 L2 L1 gr n green orange schwarz black rot red PE bertemperaturschalter overt...

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