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Diamond Systems 70 CPH FARMPACKE, Manual

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WARNING! 

 

SAFETY AND SERVICING 

CLEANING, REPAIRING AND/OR ADJUSTING 

 

DO NOT OPERATE ANY PART OF THE 

MACHINE UNLESS ALL GUARDS ARE IN 

PLACE. 

 

NEVER service, clean, repair and/or adjust any part of the machine 
while the machine is still on and/or in operation. 

 

STOP the machine and lock it out before servicing, cleaning, 
repairing, and/or adjusting.  If the machine cannot be stopped or 
turned off, wait until production for the day is completed.  If any 
guards are removed for service, cleaning, repairing, and/or adjusting 
the machine, replace all guards and secure them before restarting 
the machine. 

 

Keep all floors dry and free of broken egg, water, oil, and debris 

in

 

traffic area of the processing operation.  IF the floor becomes wet it 
take whatever steps are necessary to keep the floor dry. 

 

Employees should not operate or service the equipment with loose 
clothing or long hair. 

 

Make sure all supervisors and employees 
understand the importance of keeping all 
guards in place and keeping the floor clean 
and dry. 

 

January, 2001 

Summary of Contents for 70 CPH FARMPACKE

Page 1: ...70cph FARMPACKER...

Page 2: ...anual In no event will Diamond Systems be liable for direct indirect special exemplary incidental or consequential damages resulting from any defect or omission in this manual Even if advised of the p...

Page 3: ...n for the day is completed If any guards are removed for service cleaning repairing and or adjusting the machine replace all guards and secure them before restarting the machine Keep all floors dry an...

Page 4: ...34 94 432 9252 Fax 34 94 433 6734 Malaysia Tel 60 3 5631 4991 Fax 60 3 5631 5991 DiamondAutomation 23400HaggertyRoad Farmington Hills Michigan 48335 2635 USA E Mail Info diamondsystem com Office 248...

Page 5: ...ENT ADJT ST THE JAW CENTERS TO FI AT ADJUST THE JAW OPENTNG O ADJUST THE CI AI TPPLATES TO THE STACK OF FI ATS SENSORADJUST ENT DENESTERSTART SENSOR DENESTER STOP SENSOR 10 10 1 1 1 1 13 15 15 16 16...

Page 6: ...S A S S E I B L Y 4 3 RESERVOIR ASSEIIBLY 44 FARMPACKERBASE ASSEMBLY 45 PUSHERCHAINASSEIIBLY 45 DENESTERSIDE PI ATE ASSEITTBLY 47 DENESTERLIFT PI ATE ASSEMBLY 48 F A R U P A C K E R G U A R D S 4 9 F...

Page 7: ...ACHINE SPECIFICATIONS AC POWERINPUT 230 240 VAC 60HZ I PHASE 220 230 VAC 50HZ 1PHASE POWERCONSUMED 373KW IHP CASESPERHOUR 70 DIMENSIONS PACKERLENGTH 9 1 2 77m WIDTH packerandtakeaway conveyor 8 5 2 56...

Page 8: ...ON PACKER AND LEVEL Place the farmpacker in position Adjust the packer s legs so that the bed of the reservoir is 25rr to 50tt below the housebelt Make sure the packer is level from side to side and f...

Page 9: ...ockwasher and nuts 2 Loosen takeaway belt id1er Thread belt through conveyor as shown above naking sure belt direction is correct see arrows on underside of belt Insert connecting pin in belt Move idl...

Page 10: ...ve unit by unscrewing the four 5 I6n attachrnent bolts Once removed from tbe machine the drive sprocket and bearing cap have to be inter changed Take a measurement frour the inside of the conveyor to...

Page 11: ...keaway and attach to drive unit with 2 5 L6n bolts with lockwasher and nuts 6 Remove The Electrical lev ttQr mounting brackets from takea way conveyor and reinstall on opposite side 7 Mount electrical...

Page 12: ...aneplate The located on the back cover of the control box phase and nameplate is FIGURE NAMEPI ATE V C L T A G E F R E G U E N C Y F U L L L O A D C O V E R C U R R E N T P R O T E C TI O N U R R E N...

Page 13: ...I H E U O T O F C O f t R O L f I T H O U T C O N S U L T I N G O I A U O N O O I G L S E T H E r a n n a t t Y t r L L 8 G v o I o E o o c a L 3 t r 2 9 0 0 fnside the control box back cover there i...

Page 14: ...FIGTIRE AC HOOKUP o o z a l u r V F o o z r L o u U O J u l t s I I c t o F t i o o c 1 o i O O F F o E l o S i s 0 I r 9 I l r l i v i t o n o o F c...

Page 15: ...ERITPICXER IJUBRICATION 1 Use 30 weight motor oil on all chains 2 AII bearings with grease nipples should use a multi purpose grease 3 AII gear boxes and reducers use S A E 90 gear oil 4 Lubricate aII...

Page 16: ...PRESENT WARN I NG L I G H T COVER I NTERLOCK W A R N I N G L I G H T FLOW CONTROL W A R N I N G L I G H T POWER ON OF F FIUN SToP STAFIT S W T T C H S w I T C H oVERFI IDE HOUSEBELTS SWITcH SWITCH SWI...

Page 17: ...witch is used to enable and disable the housebelts There is a red and glreen light adjacent to the switch that shows its posi tion STOP LIGHTS This light is lit when there is one or more eggs nissing...

Page 18: ...op and turn on an ararm To restarl correct the condition and then press the Start I switch The motor on the farmpacker will now turn off if one of the following conditions occur Run Stop switch is set...

Page 19: ...L4...

Page 20: ...ensor Therefore it is not speed sensitive On the top of the circuit board there is a jurnper which selects how many head cycles are counted before the circuitry senses a jan It is junpered at 3 head c...

Page 21: ...nblies to the lowest point possible 3 Place a flat in the denester jaws 4 Adjust both of the jaw assernblies in or out with a screwdriver Through the hole in side plate Be sure that each jaw assenbly...

Page 22: ...tart button and reduce the speed to half variable speed knob d When the pusher chain is at the third stroke See iI lustration rr A It in FIGURE JAW OPENING the clutches will engage and the denester ja...

Page 23: ...sen the arm with out the slot frorn the rod and adjust the jaws to match the other jaw assenbly See FIGIJRE ARM ASSEMBLY FIGURE ARM ASSEMBLY CAM ROLLER BOLT A R M W I T H S L O T P L A T E C A M ADWST...

Page 24: ...red loosen the rod end assembly the one that lifts the jaw assembly fron the lift arm and shorten or lengthen the rod as necessary Do the same adjustnent to the other side FIGTIRE CLAMP PLATE SAME GAP...

Page 25: ...ster start sensor bolt so that the Sensor light just goes on See illustration rrDrr in FIGIIRE TI ING Note distance of sensor from bolt Replace L2rf spring DENESTERSTOP SENSOR 1 Bring the jaw assembli...

Page 26: ...B D C 4 If the crank arm goes past bottom dead center or does not go far enougth then adjust the cycle stop sensor collar forward or back as required 5 Press the override button again ff the crank ar...

Page 27: ...P EE D I OTOR COTflTROL ADJUST ENT FIGT RE MOTOR CONTROL FOR II OTOR CONTROL MODEL DCX2O1C C O N T R O L L E R A D J U S T M E N T C H A R T MAX S P E E D A a l n J r t L D E C E L I R COMP C U R R E...

Page 28: ...t l 4oron fffgRsfr 4 S CAilE gtr I 0sE nqffi trilc HAX SPEED ACEEL DECAT IR COHP CURREI IT TIHIT HIII SPEED 1 The motorcontroladjustment potsshouldbesetasshownin FIGURE MOTORCO NTROL Note TheMAX SPEED...

Page 29: ...j l z l Yittt 6 h n r t r 3 d E 6 t H 6 i I H o o P x U 6 z z t L o o o c r F u J J z J w O t u 9 5 t z o u w t r Z E t I c u J u J l t F J z o u t z l J o 2 o u r c r u t r u J o o J J 6 9 8 F ll F...

Page 30: ...to obtain the t6 J lAn spread NOTE Both spreader cable assenblies should be adJusted equally Therefore the 15 Ll4n settlng will produce a Ll9 approxinate clearance between the hub of the spreader whee...

Page 31: ...tining mark on cam See below FIGITRE CI AMSHELL RELEASE 3 Check the connecting rod length It should be 5 5 L6n between rod end centers 4 Check the setting of the cycle stop sensor See CYCLE STOP SENSO...

Page 32: ...2 6...

Page 33: ...lip the chain over the sprocket to remove Both sides if necessary 4 Do the required repairs If the ratchet cams must be removed then note the tining holes are opposite 5 Reassenble with pusher chain a...

Page 34: ...R O K E EGG TRAY FLOW A P P R O X o 3 0 GAP RATCHET I f J q r n E u r v L LONG ADVANCE O F P A C K E R B A S E RATCHETASSEMBLY EGG TRAY FLOW r A r r F HA I UT IE I r r rff 6 t t t F t v l t l l n l r...

Page 35: ...3 EGGS PFIESENT 2 FLOV CONTFIOL I At r I JN t AtN cLvTcH ori LrGHI CCReEr9 i AIN CLUTCH FUSE v u F l n o I l lt l o F F l l l I o f l F 2 l r1 l 1 r234s67e f r 4fllI lt m eEo P C B L I G H T On the ci...

Page 36: ...card CAUSE rrAnti Jam sensor out of alignment or reflector is dirty FIX Realign sensor or clean reflector so that the Red light on the sensor is off when it is not blocked CAUSE Bad rrAnti Jamrr senso...

Page 37: ...to the switches The rrCover Interlocktr LED on the circuit should be on and turn off when a safety is opened with a meter set for ohms measure between T82 16 and TB2 7 It should read 0 ohms Replace s...

Page 38: ...it card should be off and turn on when it is blocked If LED stays on replace sensor If this does not fix problem check for an open t Missing Flatrr signal wire If it is ok replace circuit card MACHTNE...

Page 39: ...circuit card should be off and blink on when they are blocked If sensors are function ing check next CAUSE If either one does not replace sensor If this does not correct problem check signal wires for...

Page 40: ...3 4...

Page 41: ...OR c8o46OO9 ANT I JAM SENSOR c8046009 DENESTER CLUTCH c 8 o 3 1 O 3 2 EGGS PFIES NT So bobo REc tvet EGGS PFIESENT e raoGl EMWTEk CYCLE STOP SENSOR c eo46o1 2 DENESTEFI START SENSFT CeO46O12 TB 2 MAIN...

Page 42: ...ID 24 v0tT5 TB 2WIRINGDIAGRAM 39 GRN 384 GRII SErrsE BrACK 37 IIIIT 36 I IIIT 35 TTIIT 34 UIIT 32 RED ORIIITITE 33 TIIIT 4I BtK 3I BtK 30 BtK 388 RED SoTJRCEI FED 384 RXD SEilSE BLUE 33 RED 3 RXD 39 R...

Page 43: ...Hls tsB 3f fl i B o r l B B l E 3 m f i v 3H FA t f I t I 6 t i v E 4 m F iigE l l t J I I E tr t l l l l J s B 3g Ff I I 3 i l i l o o I t s d a t 3 S 3 s 5 l ry L _ _ _ _ _ _ _ _ J...

Page 44: ...i fi iiiis fr 8 3 w...

Page 45: ...SYSTEM FLOWCHART o i z 5 3 E J z o o G E o 2 4 J t i F o o I 7 n o t 3 9...

Page 46: ...ts i d3 ii 3 3 3 J o X 5 s jri l o i 1 i a o l o t x o o F l c z f F a u a t s 2 4 0...

Page 47: ...L z o_ J O c r q z o o J c n cr F z O l o r lJ I IJ O r tf J O N r l n m u r l f t u F n z u o t t l c r F o c v F n z ur t l tn R i l b F O a a tIl J o O O z o o c v o c v m r G r z 9 t a o n O N 0 g...

Page 48: ...R 1 q ryuR t 3 1 f i z d f t o o 3 o o o f o o o o 6 6 q o c 3 e 3 8 8 E U U 6 O I o o o t O F o I v o j t 8 6 J R o o i R A F o o J o o a 2 6 0 6 l 9 t c o r 0 6 0 3 o q o F U F O F N o o o 6 t t o t...

Page 49: ...I 3 t o o X r u F Y U F 8 r 9 Sirn HtO U s el E T O S 7 E x t I O F F H O G o o I F E Hi fl C 8 u t a gql i8i a 3 8 H r 8 a a 3 H F Y r r n f i I t e 3 O 3 F O u i slrel o i c 8 J o o I o RE Ei HsiHI...

Page 50: ...c I 2 gHE 9 N 8 d t HR 6 i T 3 o pE f R i 3 E3 9 8 t a H H g t 2 a g g f 6 a 8 U 5 s fla 8 8 C 3 l 3 t p i Ip d s t t E t 3 nrBiiS EgE 8 h 8fl 6 A t a 8 z u I a g I b c z a t fl o i a d 8 H1 I H i o...

Page 51: ...6 E o E U tn U E U o a l o o 3 t I P E 3 r z X E 80t t 2 i5e x E i e o St s4 p FP oE g I r E 3 rEEre t5 r 15 i td E t Sa R UJ z t r z U o t d o 6 E td c 6 2 o 8 5 5 t 1 ie Eu o 5g eEaEs A E E a E Ei E...

Page 52: ...3 r I E I x I E Q g x 6 I i t s R 3 o 6 2 E t I 3 il 6 B b a v f i 9 o o r 8 i g d 9 I l o t d R E 6 e E 6 s 6 H 2 i t o o 2 r R 3 r o t o E X x il o t o v Q dt3 E s igE irl l iiiii t C J t f 8 9 5 3...

Page 53: ...n o a a z t J I t l i o F C L I J tlJ o z c o o O F cr 1 1 7 o t m U r I N L r i r r o r O r trrr tlj i o f ul a a Q a t t o A c0 uJ o c r o g n LiJ t n U U m r 7 tr Iu T a o o u l U t r m aD o t L o...

Page 54: ...O N J A J O E U F u i n F S j r t N O t v o I o o s n i 6 E r o o F U o o LIJ F i z a x o r n g Y i u l i J U J J E E E r c v E o o I N o v s s Y v 6 u 8 g f i o o o a u t r e t s t r U O O Z O e O o...

Page 55: ...U o u 6 cl t o F o E 8 o d 3 9 r c o 4 6 0 F i 6 a t o i i E Er 3 i d s ds F U 6 6 2 0 6 6 l P l c E c 6 0 P 0 o o G o o F q 6 0 4 0 P g F H h H Y a U o I d 6 U 6 t 9 o F 5 o F A F 6 x 0 F X A r o t c...

Page 56: ...a o z C I o c t L O c r o G r u r o O t o I n T m l o J L 0 0 J o i X uJ CI I IJ I F O O cr u_l z I IJ J c o O l c t o cr o o o 0 r O s T f L O c n f o r l 0_ U z tr r lJ m o o o cr t m m o c i l r o...

Page 57: ...u l o o o o o O U o r N I E J t a t l t t t I I jJ o O U i t r t n U fl t t o t u F l h E B r E H n v o 6 I F in o I t J o I I g F t I U q 6 F i o 7 4 I tr I G Iti a I I U o I 2 l z u u o E J I J o o...

Page 58: ...l s l t i l f l t i l r 6ll i l l r oil il l I I N O l l I o l l s uil oil r F U o I a 6 n x N F J I q u l I o x n F I o X U x o I n F I I X U t T o N v a o 6 n N o I U tl v J J U F g u o g a o o o U...

Page 59: ...T o F u ro n F z X U r I m F z x IJJ T o I n r z o I I n F z X u T o N I f F o o o gr o 9 F f N N D r N o o N t F n N P s AI N n N r n N 2 N o n c ro r ir t z a a u F l o U a f t x N Y F u 5 a X N F o...

Page 60: ...d u i d t r t o J u J y o t 2 J o o U Y U E q o O F F I G u I z z 9 F a o o U E X u x o I it F o T x U v X o N I f F J X ut I x d I n e x N o I U o q I o o a o n x 0 o o a I c o o x N o o F 2 X U I N...

Page 61: ...I AMSHELL ASSEUBLY N 1 H H l l y o o 9 O n O O n p 8 5 6 F f r l o o o r D N O U c o o v z N J t r 1 o l 3 d o I n o o r J O U I o t 3 l t 5 o o r e r 1 F i X J o H 9 r 6 i t K 6 o r G r C s f E t 1 5...

Page 62: ...o_ a N m z t I b o rri N h tr O y O N r o o s s J5H t M i i i c r i o 2 r v z o Z r r o l j 0 i j t o l t LrJ r l r Hxg d R 3 f trJ X r t X E r M a tr m 5 s e j5B h R O o O O l l F UJ Q r t 9 f t t 4...

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