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Vibration is usually caused by:

1. 

A bit with too much runout              

  

 

SOLUTION:

 Replace bit.

2. 

A  bit  with  diamond  segments  broken off 

  

SOLUTION:

 Repair or Replace bit.

MAINTENANCE

Every 50 hours of operation blow compressed air through the motor while running at no load to clean out 
accumulated dust.  
Always check for a damaged  power  supply  cable, check  for  loose  fasteners  and  always  keep  alert  for  
unusual  noises and  vibration when operating.

WARNING:  Never  operate  a  damaged  machine. Always tag a damaged machine  and  take  it  out  of  
service  until  repairs  can  be made.

 
Maintenance which should be performed by an authorized service center, include the following:
• 

Replace water seals as needed.

• 

Replace   the carbon brushes as needed 

• 

Replace the clutch discs and spring as needed.

THE CARBON BRUSHES

The carbon brushes are a normal wearing part and must be replaced when they reach their wear limit. This 
machine is equipped with auto-stop carbon brushes. If the machine comes to a stop unexpectedly, the brushes 
should be checked. The auto-stop brush design protects the motor by stopping the machine before the carbon 
brushes are completely worn out. 

Caution: Always replace the brushes as a pair. 

To replace:

1.       

Remove the 12 screws to open up the handle halves. Carefully move the parts to one side, taking care not 

to strain the wiring.

2.

  Using pliers rotate the brush spring out of the way and  slide   the old carbon brush out of the  brush 

holder.

3.

 

Unscrew  the  screw  to  remove  the  brush  lead.  The  old   carbon brush may now be lifted away.

4.

 

Install a new brush. Installation is the reverse of removal.

5.

 

Replace the motor tail cover. 

If the replacement of the power supply cord is necessary, this has to be done by the manufacturer or 
their agent in order to avoid a safety hazard.

WARNING: All repairs must be entrusted to an authorized service center. 

Incorrectly performed repairs 

could lead to injury or death.
Do not throw electric power tools into the household waste!
In accordance with the European Directive 2012/19/EU on Waste Electrical and Electronic Equipment and 
transposition into national law, used electric power tools must be collected separately and recycled in an 
environmentally friendly manner. 

Summary of Contents for CB515

Page 1: ...DIAMOND CORE DRILLING MOTOR OPPERATORS MANUAL MODEL CB515 AUG 2018...

Page 2: ...Intentionally Blank...

Page 3: ...lways switch on machine with no load for at least 3 minutes to reduce temperature before returning to operation to avoid burn out of the motor For your personal safety READ and UNDERSTAND before using...

Page 4: ...9 Trigger Switch 10 Lock Button 11 Main Handle 12 Power Supply Cable Model CB515 Power Input 1800W 15A Voltage 115V 50 60Hz No Load Full Load min 1 Speed 1 1500 780 Speed 2 2500 1400 Capacity Wet 5 1...

Page 5: ...arthed or grounded surfaces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is earthed or grounded c Do not expose power tools to rain or wet...

Page 6: ...the switch is dangerous and must be repaired c Disconnect the plug from the power source and or battery pack from the power tool before making any adjustments changing accessories or storing power too...

Page 7: ...ion Ensure that no water is allowed to get into the motor unit during operation If you detect a leak in any part of the water supply system shut the machine down immediately and repair the fault Water...

Page 8: ...of shock hazards Test and reset the PRCD device before each use Press the Test button to test Press the Reset button to energize the circuit WARNING 110V UK machines are not equipped with a PRCD porta...

Page 9: ...release water coupling to a water hose WARNING Check all connections of the water feed system to ensure there are no leaks Inspect hoses and other critical parts which could deteriorate WARNING The ma...

Page 10: ...wn The switch must be first shut off and then restarted CAUTION The motor will be damaged if it is repeatedly overloaded or overheated Always cool the motor by running at no load for a few minutes whe...

Page 11: ...t feed too gently or the diamond segments will become glazed Keep the bit steadily working If holding by hand take great care to keep the bit aligned to the hole If the bit is crooked it will easily...

Page 12: ...should be checked The auto stop brush design protects the motor by stopping the machine before the carbon brushes are completely worn out Caution Always replace the brushes as a pair To replace 1 Rem...

Page 13: ...12 WIRING 1 2 1 2 AC BRUSH BRUSH STATOR BLACK BLACK BLACK BLACK BLACK TEMP SENSOR ELECTRONICS UNIT SWITCH WHITE WHITE TERMINAL CONNECTOR BLOCK...

Page 14: ..._______________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ _________________...

Page 15: ...17...

Page 16: ...y is limited to replacement or repair of defective parts at Diamond Products Elyria Ohio factory or at a point designated by it of such parts as shall appear to us upon inspection at such parts to hav...

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