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Diamatic BMG-555 ULTRAPRO, Service Manual

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Diamatic BMG-555 ULTRAPRO Service Manual Download Page 23

 

 

 

www.diamaticusa.com

 

  23 

Inspection comments 

 

 

 

 

 

 

 

 

 

 

 

Recurring inspections / maintenance log 

 

Date / Hour counter 

Findings 

Repairs / Cleaning 

Test 

 

on 

 

 

By* 

 

 

 

 

 

     

 

 

 

  *competent person 

 

Inspection before initial operation on:   

 

__________________________________________ 

 

By: 

 

 

 

 

 

 

__________________________________________ 

 

Date of initial operation: 

 

 

 

__________________________________________ 

 

Serial number & Year of manufacture:  

 

__________________________     _____________ 

 

Summary of Contents for BMG-555 ULTRAPRO

Page 1: ...ON VISIT WWW DIAMATICUSA COM Diamatic 05 2013 This document is not contractual Design and technical specifications may be subject to changes SERVICE MANUAL BMG 555 ULTRAPRO VERSION 1 7 For serial numbers 21853B and above ...

Page 2: ...2 www diamaticusa com Index 1 Tools Accessories 03 2 Spare parts 04 3 Tool plates 16 4 Fault diagnose frequency drive 18 Maintenance log 23 ...

Page 3: ...5 MM BG200997 1 SET PCD GRINDING WING BG200999 1 SET PCD GRINDING WING 2 X 1 4 BG200995 1 SET PCD GRINDING WING 1 X 1 E07459 ROTARY PLATE ONLY Ø185 MM E07460 PLATE Ø185 MM COMPLETE WITH BUSH HAMMER ROLLERS BG300118 1 PLATE Ø185 MM COMPLETE WITH STAR WHEELS E09119 2H BUSH HAMMER ROLLER Ø50 MM BG300109 CUTTER WHEEL Ø50 MM BG185001 40 1 orange BG185002 100 2 Black BG185003 200 3 Blue BG185004 400 4 R...

Page 4: ...4 www diamaticusa com 2 Spare parts Fig 01 Frame complete ...

Page 5: ...aft BMG 2 20 BE0097 Starlock ring diam 20 with cap 2 21 E01491 Wheel 2 22 E11231 Diamatic logo red 2 23 E11059_RD 555 logo red 2 24 BE0040 M10x30 bolt 2 25 E11215 Right side of frame 1 26 E11230 Bottom electrobox bracket 1 27 E11218 Stiffening shaft 3 28 E01492 Megi bush 2 29 E11119 Spring lock 5mm 2 30 E11121 Hinge bolt 2 31 E11216 Left side of frame 1 32 E11235 Front cover Diamatic 1 33 E11219 H...

Page 6: ...6 www diamaticusa com Fig 01 2 Handle complete for Keypad ...

Page 7: ...mp 8mm DIN741_555 1 79 E11227 Unlocking handle 1 80 E10388 Tension spring 1 81 BE0054 M10x30 Hexagon Socket Head Cap 1 82 BE0004 M10 Washer 2 83 E10380 Push strip 1 84 E12379 Cover plate 1 BE1066 M6 Self locking hex flange nut Not shown 4 85 E12369 Keypad 1 86 BE0180 M5x12 Hexagon Socket Head cap DIN912 4 BE0304 M5 Washer 4 87 BE0653 Snap hook 2 88 E07008 Chain for dusthose 11 links 36 cm 1 89 BE0...

Page 8: ...8 www diamaticusa com Fig 02 Machine complete ...

Page 9: ...7 Rubber bumper 30 20 1 50 E11120 Holder 2 51 BE0107 Retaining ring for bore Ø 80mm 1 52 BE0126 Retaining ring for shaft Ø 50mm DIN 471 2 53 E07277 Dual RD Motor 5 5kW 3x230 400 1500rpm B5 1500RPM 1 54 E10231 Fill up block steel 1x on 230V version 2 E10231 ALU Fill up block aluminium for 1x230V Only on 230V version 1 56 E11012_2 Spider for totex 28 1 57 E11012_1 Bottom coupling 1 58 E11058 Bearing...

Page 10: ...10 www diamaticusa com Fig 03 Upper Lower Drive system ...

Page 11: ...ly BMG 555 1 70 E11047 Cover plate tension pulley BMG 555 1 71 E11044 Cover plate contra pulley BMG 555 1 72 E11060 Contra pulley axle assembly BMG 555 1 73 E11183 Balancing plate 3 1 74 E11022 Pulley complete BMG 555 3 75 E11175 Tension pulley mount ring 1 76 E11006 Drive pulley compl BMG 555 1 77 E01503 Centre ring 1 78 BG11905 HDT belt drive 1 79 E11034 Lower plate BMG 555 1 80 BG007850 Inspect...

Page 12: ...y assembly E11061 Item Part number Description Remarks Qty 84 E06051 Pulley 1 85 BE0129 Retaining ring for shaft Ø 12 DIN 471 1 86 BE0128 Retaining ring for bore Ø 28 DIN 472 2 87 E06203 Bearing 2 88 E11046 Tension pulley axle PK belt BMG 555 1 ...

Page 13: ...N 471 1 90 E06050 Pulley 1 91 Key 5x5x20 DIN 6885A 1 92 BE0076 Retaining ring for shaft Ø 25 DIN 471 3 93 BE0077 Retaining ring for bore Ø 52 DIN 472 2 94 222 2321 E Bearing 2 95 E09986 Contra pulley axle BMG 555 1 96 BE0109 Key 8x7x20 DIN 6885A 1 97 E11005 Bearing housing contra pulley BMG 555 1 98 RB165 2 Pulley 1 99 E11062 Taper lock ...

Page 14: ...ty 100 BE0256 Key 8x7x30 DIN 6885A 1 101 E11011 Central axle BMG 555 102 Key 10x8x35 DIN 6885A 1 103 E00718 Taper lock 1 104 E10312 Pulley 1 105 E00951 Retaining ring for bore Ø 62 DIN 472 2 106 E11040 Bearing house 1 107 B20404 Bearing 1 108 B21631 Retaining ring for shaft Ø 30 DIN 471 1 ...

Page 15: ...21631 Retaining ring for shaft Ø30 DIN 471 3 110 E00951 Retaining ring for bore Ø62 DIN 472 3 111 BG11817 Bearing 2 112 E11023 Bearing housing 113 RB100A3 350 Taper lock 1 114 RB165 2 Pulley 1 115 BG005817 Bering housing 1 116 E09992 Axle pulley compl BMG 555 1 117 BE0256 Key 8x7x30 DIN 6885A 1 ...

Page 16: ...16 www diamaticusa com 3 Tool plates E10172 185 Buffer plate 185mm complete 3x per machine E12112 Bush hammer set up 185mm 3x per machine ...

Page 17: ...only 1 165 BE0023 M10 locking nut 3 166 E09119 2H Bush hammer heavy incl bolt nut 3 167 BE0723 M10 12x55 hexagon socket head cap screw 3 165 167 E09119 2H Bush hammer heavy incl bolt nut 3 E09119 2H SET9 Bush hammer set of 9 E09119 2H SET15 Bush hammer set of 15 168 BE0314 M8x30 plain washer 2 169 BE0030 M8x25 hexagon head screw 1 164 167 E07460 Cutter plate c w bush hammer 185 1 BG300118 1 Cutter...

Page 18: ... the QR code which is on the front of the frequency drive Does the inverter shows an INF fault reset the machine If the machine does not work after that call you distributor To reset the machine put out the power supply and wait 5 minutes Then start up the machine again Call a technician if the machine still not works ...

Page 19: ...www diamaticusa com 19 ...

Page 20: ...20 www diamaticusa com ...

Page 21: ...www diamaticusa com 21 ...

Page 22: ...22 www diamaticusa com ...

Page 23: ...airs Cleaning Test on By competent person Inspection before initial operation on __________________________________________ By __________________________________________ Date of initial operation __________________________________________ Serial number Year of manufacture __________________________ _____________ ...

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