DH Instruments MPG2-H Operation And Maintenance Manual Download Page 1

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MPG2-H

™

and MPG2-H-HV

™

Manual Pressure Generator/Controller

for Hydraulic Pressure

Operation and Maintenance Manual

Summary of Contents for MPG2-H

Page 1: ...2004 2008 DH Instruments a Fluke Company MPG2 H and MPG2 H HV Manual Pressure Generator Controller for Hydraulic Pressure Operation and Maintenance Manual...

Page 2: ...H Instruments makes sincere efforts to ensure the accuracy and quality of its published materials however no warranty expressed or implied is provided DH Instruments disclaims any responsibility or li...

Page 3: ...ON 7 2 2 SITE REQUIREMENTS 7 2 3 INITIAL SETUP 8 3 OPERATION 9 3 1 GENERAL OPERATING PRINCIPLES AND INFORMATION 9 3 1 1 OVERVIEW 9 3 1 2 VALVES 9 3 1 3 PRIMING PUMP 9 3 1 4 VARIABLE VOLUME VV 9 3 1 5...

Page 4: ...TA AB BL LE ES S Table 1 MPG2 H and MPG2 H HV Parts List 7 Table 2 DHI Authorized Service Providers 16 F FI IG GU UR RE ES S Figure 1 Front view 2 Figure 2 Rear view 2 Figure 3 Top view 3 Figure 4 Fro...

Page 5: ...f its many features and functions For those of you who don t read manuals go directly to Section 2 3 to set up your MPG2 Then go to Section 3 2 This will get you running quickly with minimal risk of c...

Page 6: ...MPG2 H OPERATION AND MAINTENANCE MANUAL 2004 2008 DH Instruments a Fluke Company Page IV N NO OT TE ES S...

Page 7: ...stroke needed to generate the desired pressure The maximum working pressure of MPG2 H HV is 100 MPa 15 000 psi The MPG2 H requires less variable volume torque and adjusts pressure more precisely 1 2 S...

Page 8: ...ir cover vent valve 3 Priming pump 4 Reservoir cover 5 Reservoir shut off valve 6 Variable volume 7 Test shut off valve and fine pressure adjustment Figure 1 Front view 1 Reservoir 2 Test shut off val...

Page 9: ...ny 1 TEST1 connection 2 TEST2 connection 3 Reservoir cover vent valve 4 Priming pump 5 Reservoir cover 6 Test shut off valve and fine pressure adjustment 7 Variable volume 8 Variable volume piston pos...

Page 10: ...ATION AND MAINTENANCE MANUAL 2004 2008 DH Instruments a Fluke Company Page 4 1 4 DIMENSIONAL SCHEMATICS All dimensions are in millimeter mm Figure 4 Front view dimensions Figure 5 Bottom and side view...

Page 11: ...Company 1 5 HYDRAULIC SCHEMATIC 1 Reservoir cover 2 Priming pump 3 Reservoir cover vent valve 4 TEST1 connection 5 TEST2 connection 6 Test shut off valve and fine pressure adjustment 7 Variable volum...

Page 12: ...MPG2 H OPERATION AND MAINTENANCE MANUAL 2004 2008 DH Instruments a Fluke Company Page 6 N NO OT TE ES S...

Page 13: ...strument 3323107 or 3341293 Accessories including 4 ea Variable volume handle 3329907 1 ea Plug DH500 3068470 1 Operation and Maintenance Manual 3340765 2 2 SITE REQUIREMENTS MPG2 should be installed...

Page 14: ...connections are DH500 female DH500 is a gland and collar type fitting for 1 4 in 6 mm coned and left hand threaded tube DH500 is equivalent to AE F250C HIP HF4 etc If a TEST port is not being used pl...

Page 15: ...valve needle displaces fluid when it is operated it can also be used as a very fine variable volume for very fine pressure adjustment 3 1 3 PRIMING PUMP The priming pump is a syringe style fluid inje...

Page 16: ...ming it before using the variable volume to generate pressure Failure to fill and prime will result in the need to use multiple variable volume strokes to generate pressure The reservoir pump is desig...

Page 17: ...the system to which it is connected should be as free of air as possible See Section 3 2 1 to fill and prime the test system Once the system to which MPG2 is connected filled and primed to generate an...

Page 18: ...lows Close the test shut off valve This isolates the system connected to the TEST port s from the variable volume and the reservoir shut off valve Note that after refilling the variable volume the tes...

Page 19: ...r Remove the balance of liquid from the system by screwing the variable volume all the way in CW with the TEST1 port plugged and the TEST2 port open Then use the filling and priming procedure describe...

Page 20: ...MPG2 H OPERATION AND MAINTENANCE MANUAL 2004 2008 DH Instruments a Fluke Company Page 14 N NO OT TE ES S...

Page 21: ...after receiving authorization from DHI or its Authorized Service Provider The buyer assumes all liability vis vis third parties in respect of its acts or omissions involving use of the products In no...

Page 22: ...02 431 9559 cal repair dhinstruments com Ohte Giken Inc Technology Center 258 1 Nakadai Nihari Gun Ibaraki 300 0133 JAPAN Tel 0298 55 8778 Fax 0298 55 8700 tohte ohtegiken co jp DHI Products Technical...