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Document: DGP-3 & DGP-3-V2 Tungsten Grinder Product User Manual  |  Released: 5/13, Rev. A

Grinder should Be Maintained properly
• Always unplug grinder before inspection.
• Keep the grinder clean for safest operation
• Remove adjusting keys and wrenches. Form a habit of checking that keys and adjusting wrenches are removed 

before the grinder is turned on.

• Keep all safety guards in place and in good working order.
• Keep all parts in working order. Check to determine that the guard or other parts will operate properly and 

perform their intended functions.

• Check for damaged parts and alignment of moving parts, binding of moving parts, breakage of mounting parts  

  and any other condition that may affect the grinders operation. Consult DGP factory for  replacement parts 

   at: (805) 498-3837. 

Work area should Be ready for the Job
• Keep work area clean. 
• Do not use power tools in dangerous environments, such as damp or wet locations. Do not expose power tools 

to rain.

• Work area should be properly lighted.
• The proper electrical outlet should be available for the tool. For 110V, a three prong plug should be plugged 

directly into a three prong outlet and /or extension cord.

• Keep visitors a safe distance from work area and keep children out of work place. Use padlocks, master 

switches, and remove starter keys to prevent any unintentional use of power tools.

troubleshooting chart

Page 6

sYMptOMs

Grinder won’t start

Excessive vibration

Grooved wheel

Motor is overheating 

 

pOssIBlE caUsEs(s)

1. Blown line or tripped circuit  

    breaker
2. Low line voltage

3. Material wedged between 

    wheel and guard
1. Improper mounting of grinder 

    or accessories
2. Improper wheel mounting

1. Electrode pushed with  

    excessive force
2. On steep angled tungesten, 

    collet touching wheel
1. Motor not turning freely 

 

    (without power)

 

cOrrEctIVE actIOn

1. If fuse is blown, replace with fuse of proper 

     size. If breaker is trpped, reset it.

2. If voltage is less than rated, check size of  

    wiring from main switch on property. If OK, 

    contact power company.
3. Remove material wedged between wheel and  

    guard

1. Remount 

2. Remount wheels but rotate one wheel 1/4 turn 

with respect to its previous position. Other wheel 

would retain its original position.

1. Use recommended grinding times table

2. Use short collets available from Diamond  

     

Ground Products

1. Clean around wheels & shaft. 

    Then replace bearings

 

Summary of Contents for DGP-3

Page 1: ...n Grinder Product User Manual Released 5 13 Rev A DGP 3 AND DGP 3 V2 TUNGSTEN GRINDERS USER S MANUAL 2651 Lavery Court Newbury Park CA 91320 Tel 805 498 3837 Fax 805 498 9347 sales diamondground com w...

Page 2: ...ranty Information 4 Operator Information 5 Grinder Maintenance 6 Troubleshooting Chart 6 Mounting the DGP 3 7 Using the Equipment Equipment Overview 7 Electrode Grinding Assembly The Basics 7 Operatin...

Page 3: ...or at all times which allows for excellent control of the grinding operation After repeated use a groove will eventually be worn into the wheel at the contact point The contact point should then be ad...

Page 4: ...V2 comes with a one year warranty on parts and labor excluding wheels that are a comsumable part that naturally wears over time This warranty also excludes abuse to the machine dropping of the unit or...

Page 5: ...or New Electrodes sticker on the grinder to determine optimum rate of speed Use recommended accessories Use of improper accessories may cause risk of injury of persons or accelerated wear on the grind...

Page 6: ...prong plug should be plugged directly into a three prong outlet and or extension cord Keep visitors a safe distance from work area and keep children out of work place Use padlocks master switches and...

Page 7: ...before turning on the grinder Operation Instructions Please refer to Figure 1 on the next page for the optimum location of the electrode point contact area with respect to the grinding surface In the...

Page 8: ...tained Make sure to continue rotation as the electrode is backed off from the wheel or a spot may occur along the point Contamination of the wheels can occur by using the diamond grinding and cutting...

Page 9: ...Document DGP 3 DGP 3 V2 Tungsten Grinder Product User Manual Released 5 13 Rev A LEFT SIDE OF DGP 3 PRECISION TUNGSTEN GRINDER Page 9...

Page 10: ...DGP F050 SUPPORT ARM LEFT SIDE 1 22 W GRINDER UPRIGHT BAR 1 23 W GRINDER UPRIGHT BAR CUT IN HALF 1 24 DGP P700 WASHER FLAT 1 4 ID X 1 2 OD X 05 SST 2 25 DGP P705 WASHER FLAT 1 4 X 5 8 SST 1 26 DGP P72...

Page 11: ...Document DGP 3 DGP 3 V2 Tungsten Grinder Product User Manual Released 5 13 Rev A Page 11 RIGHT SIDE OF DGP 3 PRECISION TUNGSTEN GRINDER...

Page 12: ...EW BHC 10 32 X 1 2 ALLOY BLACK 4 19 DGP P660 SCREW BHC 10 32 X 1 1 4 ALLOY BLACK 1 20 DGP P541 SCREW BHC 6 32 X 1 4 ALLOY BLACK 1 21 DGP P1320 SCREW BHC 6 32 X 3 8 ALLOY BLACK 1 22 DGP P570 SCREW BHC...

Page 13: ...rk DGP P345 Flexible Spotlight with bulb DGP P480 Replacement Bulb for Flexible Spotlight 110V 220V version DGP P490 Tip Flat Gauge For measuring the diameter of the tip flat DGP F145 Replacement Coll...

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