DFK CF MOTO CFORCE 450 Installation Instructions Manual Download

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CF MOTO

CFORCE 450/520

DFK Cab, s.r.o.

Tel: +420 572 520 061,3

www.dfk.cz

Za Olšávkou 391, Uherské Hradiště 686 01

Fax: +420 572 520 071

Czech Republic

E-mail:

[email protected]

ELECRTO-INSTALLATION 2.

Connect the wiper/washer harness with the wiper. Connect the window

defrost harness with the front window connector on both sides.

Connect the window defrost harness with the defrost switch and insert

the switch into the holder.

Connect the washer hose to the washer tube.

Fill the washer liqude into the washer tank before first usage.

Summary of Contents for CF MOTO CFORCE 450

Page 1: ... INSTALLATION INSTRUCTIONS CF MOTO CFORCE 450 520 ...

Page 2: ...LETE ASSEMBLY INSTRUCTIONS BEFORE STARTING OF ASSEMBLY Install all parts indicated in assembly instructions Failure to fully assemble product before use could result in personal injury Assembly of product requires use of hand or power tools If you are not experienced in using these types of tools have product dealer do the install for you Some parts contain sharp edges wear protective gloves if ne...

Page 3: ...the surface plates abrasives harsh fabrics etc Do not use solvents or alkaline detergents or cleaners with ammonia ammonium hydroxide Do not remove the impurities from the surface of the razor blades or other sharp items Do not clean cabine when the polycarbonate plates are heated by the sun Do not use the squeegee it could be scratched surface plates Do not clean the water current strength greate...

Page 4: ...CF MOTO CFORCE 450 520 DFK Cab s r o Tel 420 572 520 061 3 www dfk cz Za Olšávkou 391 Uherské Hradiště 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 4 CAB PREVIEW ...

Page 5: ...2 520 061 3 www dfk cz Za Olšávkou 391 Uherské Hradiště 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 5 ELECTRO INSTALLATION 1 SCHEMATIC OVERAL DIAGRAM _ POWER SUPLY HARNESS _ RELAY HARNESS _ WIPER WASHER HARNESS _ FRONT WINDOW DEFROST ...

Page 6: ...CF MOTO CFORCE 450 520 DFK Cab s r o Tel 420 572 520 061 3 www dfk cz Za Olšávkou 391 Uherské Hradiště 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 6 Unmount front central cover ...

Page 7: ... 061 3 www dfk cz Za Olšávkou 391 Uherské Hradiště 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 7 Insert the wiper washer harness into the front space and run the washer branch to the front left wheel Run the switch branch to the handlebar ...

Page 8: ... Uherské Hradiště 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 8 Mount the washer tank holder onto the original fixing point by included screw washers and nut See picture below for your better orintation Insert the washer tank onto the holder and connect the washer branch ...

Page 9: ...ště 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 9 Install the switch holder green mark onto the original screws of the control system on left handlebar Run the switch branch throught the switch holder hole Connect the switch branch with the switch and insert the switch into the holder ...

Page 10: ...CE 450 520 DFK Cab s r o Tel 420 572 520 061 3 www dfk cz Za Olšávkou 391 Uherské Hradiště 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 10 Insert the front window defrost harness into the front space ...

Page 11: ...61 3 www dfk cz Za Olšávkou 391 Uherské Hradiště 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 11 Insert the relay harness into the front space Connect the relay harness with the wiper washer harness and with the front window defrost harness ...

Page 12: ...0 DFK Cab s r o Tel 420 572 520 061 3 www dfk cz Za Olšávkou 391 Uherské Hradiště 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 12 Place the power supply harness onto the left front space from the bottom side ...

Page 13: ...h Republic E mail dfk dfk cz 13 Disconnect original harness for USB 12V in connector junction as seen in picture and insert power supply harness between disconnected connector Connect the relay harness with the battery red wire has to be connected with plus black wire has to be connected with minus Install the covers back to position ...

Page 14: ...vkou 391 Uherské Hradiště 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 14 PANELS INSTALLATION Place the right front reinforcement onto the front panel Fix the reinforcement with the panel by included screws washers and covers Repeat previous steps on the left side ...

Page 15: ...K Cab s r o Tel 420 572 520 061 3 www dfk cz Za Olšávkou 391 Uherské Hradiště 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 15 Loose the holder screws red circles and uninstall central fixing assemblies red arrows ...

Page 16: ...ab s r o Tel 420 572 520 061 3 www dfk cz Za Olšávkou 391 Uherské Hradiště 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 16 Place the front panel with reinforcements onto the front part of the vehicle SEE NEXT PAGES ...

Page 17: ...OTO CFORCE 450 520 DFK Cab s r o Tel 420 572 520 061 3 www dfk cz Za Olšávkou 391 Uherské Hradiště 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 17 Push the front panel to the correct position ...

Page 18: ...o Tel 420 572 520 061 3 www dfk cz Za Olšávkou 391 Uherské Hradiště 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 18 Fix the front reinforcement with the original grill by included screw washers nut and covers on both sides ...

Page 19: ...FK Cab s r o Tel 420 572 520 061 3 www dfk cz Za Olšávkou 391 Uherské Hradiště 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 19 Adjust the holders to the best position and tighten the holder screws on both sides ...

Page 20: ... 420 572 520 061 3 www dfk cz Za Olšávkou 391 Uherské Hradiště 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 20 If it is necessary adjust the front bottom cover to best position and tighten front screws red circles on both sides ...

Page 21: ... 420 572 520 061 3 www dfk cz Za Olšávkou 391 Uherské Hradiště 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 21 Uninstall the fixing assemblies and central holder assembly from rear panel Loose the side holder screws red circles ...

Page 22: ... CFORCE 450 520 DFK Cab s r o Tel 420 572 520 061 3 www dfk cz Za Olšávkou 391 Uherské Hradiště 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 22 Place the rear panel onto the original rear grill ...

Page 23: ...1 3 www dfk cz Za Olšávkou 391 Uherské Hradiště 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 23 Adjust the rear panel to the correct position and fix the rear panel with the original grill by inlcuded screw washer nut and cover on both sides ...

Page 24: ...61 3 www dfk cz Za Olšávkou 391 Uherské Hradiště 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 24 Place the central holder onto the grill from bottom side and fix the holder with rear panel to the grill by included screw washer nut and cover ...

Page 25: ...50 520 DFK Cab s r o Tel 420 572 520 061 3 www dfk cz Za Olšávkou 391 Uherské Hradiště 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 25 Adjust the holders to the correct position and tighten holder screws ...

Page 26: ... Cab s r o Tel 420 572 520 061 3 www dfk cz Za Olšávkou 391 Uherské Hradiště 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 26 Place the roof onto the front panel and onto the rear panel in accordance with the hole ...

Page 27: ... 520 061 3 www dfk cz Za Olšávkou 391 Uherské Hradiště 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 27 Adjust the roof panel to the correct position and fix the front panel with the roof panel by included screws washers nuts and covers ...

Page 28: ... 520 061 3 www dfk cz Za Olšávkou 391 Uherské Hradiště 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 28 Adjust the roof panel to the correct position and fix the rear panel with the roof panel by included screws washers nuts and covers ...

Page 29: ... 572 520 061 3 www dfk cz Za Olšávkou 391 Uherské Hradiště 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 29 Place the left front reinforcement onto the front panel and insert upper part of the reinforcement under the roof carefully ...

Page 30: ...ab s r o Tel 420 572 520 061 3 www dfk cz Za Olšávkou 391 Uherské Hradiště 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 30 Fix the front left reinforcement with the front panel by included screws washers and covers ...

Page 31: ...adiště 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 31 Place the front upper ledge between the front panel and front left reinforcement from inner side SEE NEXT PAGE Fix the ledge and the reinforcement with the front panel and with the roof by included screws washers nuts and covers ...

Page 32: ...CF MOTO CFORCE 450 520 DFK Cab s r o Tel 420 572 520 061 3 www dfk cz Za Olšávkou 391 Uherské Hradiště 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 32 View onto the installed parts ...

Page 33: ...0 520 DFK Cab s r o Tel 420 572 520 061 3 www dfk cz Za Olšávkou 391 Uherské Hradiště 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 33 Uninstall the bottom holder assembly from the rear left reinforcement ...

Page 34: ...72 520 061 3 www dfk cz Za Olšávkou 391 Uherské Hradiště 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 34 Place the left rear reinforcement onto the rear original grill Turn the upper part of the reinforcement under the roof carefully ...

Page 35: ...fk cz Za Olšávkou 391 Uherské Hradiště 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 35 Place the reinforcement holder under the grill and onto the reinforcement Fix the holder with the reinforcement to the grill by included screw washer nut and cover ...

Page 36: ...Hradiště 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 36 Place the rear upper ledge between the rear panel and rear left reinforcement from inner side SEE NEXT PAGE Fix the ledge and the reinforcement with the rear panel and with the roof by included screws washers nuts and covers ...

Page 37: ...CF MOTO CFORCE 450 520 DFK Cab s r o Tel 420 572 520 061 3 www dfk cz Za Olšávkou 391 Uherské Hradiště 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 37 View onto the installed parts ...

Page 38: ...FORCE 450 520 DFK Cab s r o Tel 420 572 520 061 3 www dfk cz Za Olšávkou 391 Uherské Hradiště 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 38 Repeat previous steps on the right side of the vehicle ...

Page 39: ... RIGHT DOOR INSTALLATION Place the rear bottom ledge onto the rear reinforcement and onto the vehicle Loose original screw from the step grill Adjust the bottom ledge and bottom holder to the correct position Fix the bottom holder with the vehicle by original screw and included washers Fix the bottom ledge with the rear reinforcement by included screw washers nut and cover ...

Page 40: ...h Republic E mail dfk dfk cz 40 Place the front bottom ledge onto the front reinforcement and onto the vehicle Adjust the bottom ledge and bottom holder to the correct position Fix the bottom holder with the vehicle by included screw and washers Fix the bottom ledge with the front reinforcement by included screw washers nut and cover ...

Page 41: ...herské Hradiště 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 41 Uninstall the fixing assembly from front bottom ledge Place the bottom ledge onto the ledges Fix the bottom ledge with the ledges by included screw washer nut and cover and by fixing assembly from previous step ...

Page 42: ... r o Tel 420 572 520 061 3 www dfk cz Za Olšávkou 391 Uherské Hradiště 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 42 Adjust bottom ledges to best position and tighten bottom screws Repeat previous steps on second side ...

Page 43: ...o Tel 420 572 520 061 3 www dfk cz Za Olšávkou 391 Uherské Hradiště 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 43 Clean the inner plane of the front plastic panel red mark and stick with included self glued velcro pieces ...

Page 44: ...herské Hradiště 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 44 Uninstall the fixing assembly from the front panel Place the left front PVC part onto the front panel velcro from inner side Fix the front PVC part with the front panel by fixing assemblies from previous steps ...

Page 45: ...Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 45 Run the front PVC part to the front reinforcement to outer side Turn the PVC part around the reinforcement detail cut view and press the end of the PVC with velcro onto the PVC part SEE NEXT PAGES DETAIL CUT VIEW FROM UPPER SIDE FOR YOUR BETTER ORIENTATION ...

Page 46: ...72 520 061 3 www dfk cz Za Olšávkou 391 Uherské Hradiště 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 46 Repeat previous steps on the second side Detailed inner side photo of installed front PVC part on the right side of the vehicle ...

Page 47: ...o Tel 420 572 520 061 3 www dfk cz Za Olšávkou 391 Uherské Hradiště 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 47 Clean the inner plane of the rear plastic panel red mark and stick with included self glued velcro pieces ...

Page 48: ... Uherské Hradiště 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 48 Uninstall the fixing assembly from the rear panel Place the left rear PVC part onto the rear panel velcro from inner side Fix the front PVC part with the rear panel by fixing assemblies from previous steps ...

Page 49: ...86 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 49 Run the rear PVC part to the rear ledge to outer side Turn the PVC part around the rear ledge detail cut view and press the end of the PVC with velcro onto the PVC part SEE NEXT PAGES DETAIL CUT VIEW FROM UPPER SIDE FOR YOUR BETTER ORIENTATION ...

Page 50: ...72 520 061 3 www dfk cz Za Olšávkou 391 Uherské Hradiště 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 50 Repeat previous steps on the second side Detailed inner side photo of installed front PVC part on the right side of the vehicle ...

Page 51: ...s r o Tel 420 572 520 061 3 www dfk cz Za Olšávkou 391 Uherské Hradiště 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 51 Clean the inner plane of the roof plastic panel red mark and stick with included self glued velcro ...

Page 52: ...MOTO CFORCE 450 520 DFK Cab s r o Tel 420 572 520 061 3 www dfk cz Za Olšávkou 391 Uherské Hradiště 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 52 Uninstall the fixing assemblies from roof ...

Page 53: ...FORCE 450 520 DFK Cab s r o Tel 420 572 520 061 3 www dfk cz Za Olšávkou 391 Uherské Hradiště 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 53 Place the left door PVC onto the roof from inner side ...

Page 54: ...420 572 520 061 3 www dfk cz Za Olšávkou 391 Uherské Hradiště 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 54 Run the door to the outer side In the PVC door parts are magnets red marks These magnets have to hold PVC door closed ...

Page 55: ... r o Tel 420 572 520 061 3 www dfk cz Za Olšávkou 391 Uherské Hradiště 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 55 Repeat previous steps on the second side SEE NEXT PAGE Outer view onto the right PVC door installed ...

Page 56: ... r o Tel 420 572 520 061 3 www dfk cz Za Olšávkou 391 Uherské Hradiště 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 56 Fix the front PVC rear PVC and door PVC with the cabine using cabine fixing assemblies from page 52 ...

Page 57: ... 572 520 071 Czech Republic E mail dfk dfk cz 57 Adjust the PVC parts to the best position and tighten screws and nuts correctly Repeat previous steps on the second side It is recommended to secure upper self glued velcro by plastic rivet assemblies Drill 9 holes ø 9mm red circles into the roof and through the Velcro ...

Page 58: ...Tel 420 572 520 061 3 www dfk cz Za Olšávkou 391 Uherské Hradiště 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 58 Place the included washers from inner side and fix the roof with the velcro by the plastic rivets and washers ...

Page 59: ... cz 59 ELECRTO INSTALLATION 2 Connect the wiper washer harness with the wiper Connect the window defrost harness with the front window connector on both sides Connect the window defrost harness with the defrost switch and insert the switch into the holder Connect the washer hose to the washer tube Fill the washer liqude into the washer tank before first usage ...

Page 60: ...420 572 520 061 3 www dfk cz Za Olšávkou 391 Uherské Hradiště 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 60 Place the side mirror with the holder to the front panel Fix the holder with the panel by included screws and washers ...

Page 61: ... Cab s r o Tel 420 572 520 061 3 www dfk cz Za Olšávkou 391 Uherské Hradiště 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 61 Repeat previous steps on the second side Tighten all screws and nuts which you installed ...

Page 62: ...kou 391 Uherské Hradiště 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 62 INSTRUCTIONS FOR USER Wiper washer system is controlled by switch on left handlebar on picture below Switch first position starts wiper second position with spring starts washer SEE NEXT PAGES ...

Page 63: ...2 520 071 Czech Republic E mail dfk dfk cz 63 Front window defrost system is controlled by switch near wiper motor WHEN YOUR FRONT WINDOW IS DEFROSTED COMPLETELY TURN OFF THE DEFROST SYSTEM MANUALY PRESS THE SWITCH TO THE ZERO POSITION It is strongly recommended to not use window defrost and vehicle winch simultaneously ...

Page 64: ... 572 520 061 3 www dfk cz Za Olšávkou 391 Uherské Hradiště 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 64 Before every ride check out side mirrors adjustment Side mirrors has to be adjusted to focus on driver critical view angles ...

Page 65: ...CF MOTO CFORCE 450 520 DFK Cab s r o Tel 420 572 520 061 3 www dfk cz Za Olšávkou 391 Uherské Hradiště 686 01 Fax 420 572 520 071 Czech Republic E mail dfk dfk cz 65 ...

Page 66: ... Declaration of conformity DFK Cab s r o Za Olšávkou 391 686 01 Uherské Hradiště Česká republika Czech Republic ...

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