DFE TRUETENSION TA1 Instruction Manual Download Page 5

1

OVERVIEW / DEVICE DESCRIPTION

1.1 General Description

The TA1 TrueTension

 Amplifier with Quik-Cal

 push-button zero and calibration is a

compact, versatile single-channel tension transducer interface. It can be used with DFE
tension transducers to monitor tension in any zone on web or filament processing
machinery. 

The TA1 amplifier is powered by 24 VDC and supplies an excitation signal to connected
tension transducers installed in a machine's web path. The amplifier boosts the millivolt-
level tension-signal input from a DFE tension transducer (or transducer pair) to output a
proportional 0-10 VDC (isolated) and 4-20 mA signal to a PLC, drive or display meter.

The standard configuration for the TA1 is a 3.9"H x 4.41"D x 0.89"W enclosure with
connector terminals that mounts in a vertical orientation onto a DIN rail.  The unit can
also be screw mounted. The TA1 is CE marked.

1.2 Specifications

Power Input: 

Voltage: 24 VDC +/- 10%, Current: 0.1 ADC typical, internal fusing PTC

resettable

Temperature Range:

 32

E

F to 122

E

F (0

E

C to 50

E

C)

Tension Amplifier Accuracy:

 +/- 1/2% drift at ambient maximum

Tension Outputs:

 Output 1: 0-10 VDC isolated from 24 VDC input GND

  Output 2: 4-20 mA isolated from 24 VDC input GND

Calibration Range:

 Up to 50:1

Processor:

 32 Bit

Weight:

 0.25 lbs (114g)

Resolutions

: ADC - 16,777,216(24 Bit), DAC - 4,096 (12 Bit)

1.3 Features

Quik-Cal™

 push-button zero and calibration eliminates pot adjustments to make

calibrating simple and fast.

10% or 25% Calibration Ratio.

 Full output when tension is at 10 or 4 times the

calibration weight.

DIN Rail Clip

. To be used with 35 mm DIN rail.  Can be converted to screw mount.

2 Tension Outputs

. Outputs a 0-10 VDC and 4-20 mA proportionate signal to a

PLC, drive, or display meter.

Dual Calibration

.  Allows two calibration settings.  Dual calibration example

applications:

a. One set of transducers operating in a wide tension range.  Dual calibration and

dual meter scale is used to enhance the resolution of indicated tension.

b. One set of transducers that may be subject to two different wrap angles or web

paths.  In this case a dual meter scale may, or may not, be required.

Status LED.

  Green LED flashes to verify ZERO and CALIBRATION, and indicates

presence of power and proper circuit operation.  If power is on and no faults are
detected, LED will be on solid.  LED will flash momentarily to indicate acceptance of
a ZERO or CALIBRATION button push.

1

Summary of Contents for TRUETENSION TA1

Page 1: ...INSTRUCTION MANUAL TRUETENSIONTM Model TA1 Tension Amplifier DOC 801 2568 R2...

Page 2: ...cing orders for standard products and special systems Please mailto sales dfe com call 603 332 6150 and ask for Sales or email to us at sales dfe com Telephone 603 332 6150 Fax 603 332 3758 E mail inf...

Page 3: ...Email techsupport dfe com Telephone 603 332 6150 Observe all warning labels Never remove warning labels WARNING If this equipment is not connected or operated in the manner specified the operating sa...

Page 4: ...Troubleshooting 8 APPENDIX A Transducer Connections 9 Terms and Conditions 11 Figures 1 Dimensions 2 2 Removing From DIN Rail 2 3 Convert to Screw Mount 3 4 Power Input Connections 3 5 Tension Output...

Page 5: ...sion Outputs Output 1 0 10 VDC isolated from 24 VDC input GND Output 2 4 20 mA isolated from 24 VDC input GND Calibration Range Up to 50 1 Processor 32 Bit Weight 0 25 lbs 114g Resolutions ADC 16 777...

Page 6: ...N 2 1 Dimensions 2 2 Mounting the Unit The unit is DIN rail mountable compatible with DIN35mm rail Snap on to mount To remove from the DIN rail use a screwdriver and release the clamp as shown below F...

Page 7: ...Standard Electrical Connections 1 Power Input Power should be sourced to the TA1 on Pins 1 GND and 2 24 VDC FIGURE 4 Power Input Connections 2 Tension Output The tension output signal is provided in...

Page 8: ...2 3 Standard Electrical Connections continued 3 Transducers Load Cells FIGURE 6 Transducer Electrical Connections See Appendix A for full Electrical Connections Below is label on left side of unit 4...

Page 9: ...tion the 24V must be applied to PIN 6 A switch can be used as shown below If a PLC or alternate source for 24V is utilized be sure that the source has a common Ground with PIN 1 If you do not need dua...

Page 10: ...the unit front panel for at least 1 second The unit will automatically adjust and store the tension zero value one second after the button is pressed The unit will rapid flash the green status LED to...

Page 11: ...5 Push and Hold Cal Button About 10 Seconds until you see two sets of confirmation blinks Then release the button The output will read 25 of full scale after calibration If no blink inadequate Cal wei...

Page 12: ...0 or 120 tension is exceeded Action Required To clear this error the tension must be brought back into range or a new calibration will need to be performed to do so 3 Blinks Wiring Error Will alert un...

Page 13: ...FIGURE 11 Electrical Connections for Models C F Transducers APPENDIX A Transducer Connections 9...

Page 14: ...APPENDIX A Transducer Connections continued Figure 12 Electrical Connections for NW RFA TR LT VNW Transducers 10...

Page 15: ...d terms or the terms originally specified the Company may require full or partial payment in advance or upon delivery The Company reserves the right to make col lection on any terms approved in writin...

Page 16: ...630 U S A TEL 603 332 6150 FAX 603 332 3758 E mail info dfe com Internet www dfe com CANADA MEXICO UNITED KINGDOM TAIWAN KOREA CHINA INDIA AUSTRALIA SOUTH AFRICA 2021 DOVER FLEXO ELECTRONICS INC ALL R...

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