DeZurik POWERRAC R3 Installation And Operation Manual Download Page 7

DeZURIK

   

R3 PowerRac

TM 

Cylinder Actuator 

August 2016 

Page 7 

D10359 

 

Open and Closed Position Stops

 

(Continued)

 

  With an 8" (200 mm) cylinder, tighten the closed position stop nut (3/4") to 140 ± 18 foot pounds 

(190 ± 24 Nm); tighten the open position stop nut (7/8") to 230 ± 30 foot pounds (312 ± 41 Nm). 

  With a 10" (250 mm) cylinder, tighten both stop nuts (7/8") to 230 ± 30 foot pounds (312 ± 41 

Nm). 

Removing Actuator From Valve 

Refer to Figures 1 and 2 for component identification. 

1.

 

Shut down the flow in the pipeline. 

 

Flow in the pipeline with the actuator removed can allow the valve to slam closed 
and cause personal injury and/or damage to the flow system. Shut down the flow 
in the pipeline before removing the actuator from the valve.

 

2.

 

Disconnect and lock out the pneumatic power to the actuator to prevent accidental operation 
of the actuator. 

 

Moving parts from unexpected operation of a powered actuator can cause 
personal injury or equipment damage. Disconnect and lock out power to the 
actuator before servicing. 

3.

 

Disengage the actuator from the valve shaft by loosening the jam nut (B30) 

clockwise 

and 

loosening the adjusting screw (B29) 

counterclockwise

4.

 

Remove the four mounting screws (B26) that fasten the actuator to the valve. 

5.

 

Remove the actuator from the valve by lifting the actuator from the valve shaft. 

Actuator Disassembly 

Refer to Figures 1 and 2 for component identification. 

1.

 

Remove the four pointer screws (B37) and washers (B38); remove the pointer (B9), together 
with the other collet assembly components indicated in Figure 1. 

2.

 

Remove the four top cover screws (B15) and washers (B14), and remove the top cover (B11). 

3.

 

Remove the top cover gasket (B13) and the O-Ring (B10). 

4.

 

Remove the gear (B8). 

5.

 

Remove the four end cover screws (B19) and washers (B18), and remove the end cover 
(B17) and gasket (B16). 

6.

 

Remove the rack screw (B7) and lockwasher (B6), and separate the rack (B5) from the piston 
rod (B42). 

7.

 

Remove the rack bearing (B3). 

Summary of Contents for POWERRAC R3

Page 1: ...DeZURIK R3 POWERRAC TM CYLINDER ACTUATOR Instruction D10359 August 2016...

Page 2: ...g with hazardous pipeline materials Handle valves which have been removed from service with suitable protection for any potential pipeline material in the valve Inspection Your R3 PowerRac Cylinder Ac...

Page 3: ...tion 4 Lubrication 4 Open and Closed Position Stops 4 Removing Actuator From Valve 7 Actuator Disassembly 7 Actuator Reassembly 8 Mounting Actuator on Valve 10 Changing Mounting Position of Actuator o...

Page 4: ...Pa maximum Lubrication The R3 PowerRac Cylinder Actuator is lubricated at the factory and does not require routine maintenance lubrication If the actuator is disassembled lubrication is required as de...

Page 5: ...DeZURIK R3 PowerRac TM Cylinder Actuator August 2016 Page 5 D10359 Figure 1 Component Identification Unassembled...

Page 6: ...DeZURIK R3 PowerRac TM Cylinder Actuator D10359 Page 6 August 2016 Figure 2 Component Identification Assembled...

Page 7: ...operation of a powered actuator can cause personal injury or equipment damage Disconnect and lock out power to the actuator before servicing 3 Disengage the actuator from the valve shaft by loosening...

Page 8: ...th the O ring groove toward the piston rod place the O ring B43 the piston B46 and the nut B47 on the piston rod B42 Tighten the nut to 120 10 foot pounds 163 14 Nm 2 Place the O ring B45 in the small...

Page 9: ...the gear B8 into the housing bearing B2 so that the marked tooth on the rack B5 meshes between the two marked teeth on the gear as shown in Figure 3 11 Place the O ring B10 in the groove of the top co...

Page 10: ...ve is installed One or more of the following four steps may be required depending upon the positions of the valve the actuator the actuator cover and the mounting position selected a Rotate the valve...

Page 11: ...so that the gear B8 bottoms out against the lower housing bearing B2 10 Begin to tighten the adjusting screw B9A as the adjusting screw becomes snug repeat step 9 and finish tightening to 200 30 foot...

Page 12: ...n Adjust only the left side lock screw to lock the actuator in the closed position Adjusting the wrong screw does not lock the actuator and can result in personal injury or equipment damage 2 Loosen t...

Page 13: ...from turning and turn the jam nut several turns counterclockwise to the head of the lock screw 3 Turn the right side lock screw clockwise several turns until resistance is felt from the lock screw con...

Page 14: ...DeZURIK R3 PowerRac TM Cylinder Actuator D10359 Page 14 August 2016 Figure 4 Lockable Model Component Identification...

Page 15: ...op See OPEN AND CLOSED STOPS Actuator will not fully operate valve Cylinder pressure is low Increase cylinder pressure Do not exceed 100 psi 69 kPa Actuator is sized incorrectly Use larger actuator Pi...

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