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DEWESOFT IOLITE Series, Technical Reference Manual

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DEWESOFT IOLITE Series Technical Reference Manual Download Page 7

IOLITE®   

TECHNICAL   REFERENCE   MANUAL  

 

 

2.2.   Online   versions  

2.2.1.   IOLITE®   Technical   Reference   Manual  

The   most   recent   version   of   this   manual   can   be   downloaded   from   our   homepage:  

https://download.dewesoft.com/list/manuals-brochures/hardware-manuals 

 

In   the    Hardware   Manuals    section   click   the   download   link   for   the    IOLITE®   technical   reference   manual .  

2.2.2.   DEWESoft®   User   Manual  

The   DEWESoft®   User   Manual   document   provides   basics   and   additional   information  and  examples  for 

 

 

 

 

 

 

 

 

 

 

 

 

 

working   with   DEWESoft®   and   certain   parts   of   the   program.  
The   latest   version   of   the   DEWESoft®   tutorials   can   be   found   here:  

https://download.dewesoft.com/list/manuals-brochures/software-manuals 

 

In   the   Software   Manuals   section   click   the   download   link   of   the   DEWESoft   X3   User   Manual   entry.  
 

 

Important 

 

Read   safety   instructions   first   in   chapter    

6.   Safety   instructions 

.  

 
 

 

 

IOLITE®   V20-1 

7 / 101    

Summary of Contents for IOLITE Series

Page 1: ...IOLITE TECHNICAL REFERENCE MANUAL IOLITE V20 1 1...

Page 2: ...itional instructions for troubleshooting with EtherCAT devices 20 4 System Overview 22 4 1 Main features 23 4 1 1 Redundant Bus Systems 23 4 1 2 Input Slots and Ampli ers 24 4 1 3 Redundant Power Supp...

Page 3: ...cations 51 5 1 5 DIO Connectors 53 5 1 5 1 IOLITE 32xDI Power Out Pinout 54 5 1 5 2 IOLITE 32xDI Digital Input Pinout 54 5 1 5 3 IOLITE 32xDO Power Out Pinout 55 5 1 5 4 IOLITE 32xDO Digital Output P...

Page 4: ...re Thermocouple Connector Pinout 82 5 7 2 2 TH Miniature Thermocouple Connector Wiring diagram 83 5 7 2 2 1 TH Voltage 83 5 7 2 2 2 TH Temperature 83 5 8 CNT Counter Module 85 5 8 1 CNT Speci cations...

Page 5: ...IOLITE TECHNICAL REFERENCE MANUAL 10 Documentation version history 101 IOLITE V20 1 5 101...

Page 6: ...ptions A description of the connection variants and the pin assignments on the inputs and outputs A comprehensive introduction to the con guration of the modules using DEWESoft Detailed technical data...

Page 7: ...ical reference manual 2 2 2 DEWESoft User Manual The DEWESoft User Manual document provides basics and additional information and examples for working with DEWESoft and certain parts of the program Th...

Page 8: ...tick included in the shipment your PC with Windows 10 Note older versions like Windows 7 may also work 3 1 Software installation For optimal working we recommend that you install the latest version of...

Page 9: ...the other side of the ethernet cable to the LAN port of PC You can nd advanced connections in chapter 3 3 1 4 Connection of IOLITEr Connection of IOLITEr standalone device to PC IOLITEs First connect...

Page 10: ...t the top right and then on the Settings item in the pop up to open the DEWESoft settings dialogue DEWESoft settings In the Devices section you can see the connected IOLITE slices When you select one...

Page 11: ...in the Channel setup grid will automatically be selected This also works the other way around when you select a channel or multiple channels in the setup grid the corresponding connectors in the image...

Page 12: ...ewesoft consult the Manual To open the manual press the F1 button or click on the Options button and then select Manual from the pop up menu Help Manual When Dewesoft has started up you will be in the...

Page 13: ...ld the mouse button and move the mouse down to channel 8 then release the mouse button and all channels will be selected this is shown by the black rectangle around the buttons Then you can click into...

Page 14: ...e domain with a good time resolution you should sample 10 to 20 times faster than the frequency of the signal that you want to measure e g 1 kS s for a 50 Hz sine wave If you have a lot of high freque...

Page 15: ...ghted in screen shot Illustration Measure mode shows the live measurement data in different widgets which are depending on the selected measurement screen In this case we see a simple recorder widget...

Page 16: ...es of the currently selected widget Differences are you have additional tool buttons there is a Signal overview window which will show you the whole data of one selected channel of the data le there a...

Page 17: ...ck the Settings menu item Open settings dialogue The settings window will appear where all the currently connected devices will be seen If you add a device while this screen is open or if your device...

Page 18: ...of your Dewesoft installation e g D DewesoftX System X3 Firmwares Connect the Dewesoft instrument to the PC and run Dewesoft X3 Go to settings under the Update tab If the rmware package isn t selecte...

Page 19: ...s are seen under Active licenses tab If the license is recognized as none active it usually means that the wrong license was entered Active licenses tab All licenses regarding IOLITE will only work wh...

Page 20: ...gnizing the Dewesoft EtherCAT devices here are some additional steps Check if there is an Ethercat DAQ Filter driver installed on your computer like shown on the picture below If the driver is install...

Page 21: ...ill not recognized the Speed Duplex of the network card needs to be adjusted manually Go to network connections Right click on the connection where the EtherCAT devices are connected Go to con gure ad...

Page 22: ...d system for industrial applications All in one solution for real time control and feedback monitoring Voltage Strain Stress Quarter Bridge Half Bridge Full Bridge Thermocouple Digital IO IEPE Charge...

Page 23: ...s IOLITEs GREAT PRICE PERFORMANCE IOLITE offers a great price performance ratio and is suitable for test bed and industrial applications SOFTWARE INCLUDED WITH FREE LIFETIME UPGRADES Easy to use yet v...

Page 24: ...e ampli er 32xDI 32 channel digital input 32xDO 32 channel digital output with watchdog 8xRTD isolated ampli ers for measurements with a resistance temperature detector Full technical speci cations in...

Page 25: ...monitoring the input channels on the data acquisition bus the system can also monitor the outputs from the controller Let s say we regulate the switch off valve by monitoring the pressure DEWESoft can...

Page 26: ...MB s Bus 1 connectors 2x Ethernet RJ45 2x LEMO 1T Bus 2 connectors 2x Ethernet RJ45 2x Ethernet RJ45 Minimum delay analog input to EtherCAT bus 70 s 70 s Minimum EtherCAT cycle time 100 s 100 s Power...

Page 27: ...assis Standard IOLITE chassis is compatible and can be mounted in any 19 inch rack cabinet This is perfect for the test bed installations IOLITE height is 4U and can host up to 12 IOLITE modules It in...

Page 28: ...IOLITE TECHNICAL REFERENCE MANUAL Cooling system on the Back panel of IOLITEr 4 3 1 2 IOLITEr Cabinet Mount Chassis Dimensions Technical Drawings of IOLITEr IOLITE V20 1 28 101...

Page 29: ...and either PC other DEWESoft EtherCAT devices or 3rd party control masters It includes dual EtherCAT bus redundant power supply inputs and provides synchronization with DEWESoft USB devices IOLITE GA...

Page 30: ...data and Secondary bus BUS 2 for unbuffered data have IN and OUT connectors Two 2 pin LEMO 1B connectors are used for redundant power supply PWR IN Synchronization with DEWESoft USB data acquisition d...

Page 31: ...the data from IOLITE with DEWESoft USB devices for the same measurement The signal that is transferred over sync cable makes sure that the measurement data of IOLITE and DEWESoft USB devices are perfe...

Page 32: ...ector has two LEDs GREEN LED indicates that IOLITE is connected to another device DEWESoft EtherCAT device PC or 3rd party control master YELLOW LED is active only when the data transfer is active Con...

Page 33: ...redundancy of the system it is recommended that the device is powered with two power supplies connected to different electrical fuses Then connect a standard ethernet cable to the IN connector of BUS...

Page 34: ...the USB port on PC In order to have synchronized data between IOLITE and DEWE 43A connect SYNC cable e g L00B4m L00B4m 0 2m to the SYNC connector on IOLITE GATE and the other side of cable to the SYNC...

Page 35: ...OLITE is also available in standalone aluminium chassis compatible with SIRIUS data acquisition instruments The chassis provides 8 slots for IOLITE input and output slices to be installed IOLITEs incl...

Page 36: ...IOLITE TECHNICAL REFERENCE MANUAL IOLITEs Back panel IOLITE V20 1 36 101...

Page 37: ...IOLITE TECHNICAL REFERENCE MANUAL 4 3 2 2 IOLITEs Boxed Chassis Dimensions Technical Drawings of IOLITEs IOLITE V20 1 37 101...

Page 38: ...EMO 1B connectors are used for redundant power supply PWR IN Above the PWR IN connector is a GND socket for grounding the IOLITEs Synchronization with DEWESoft USB data acquisition devices or connecti...

Page 39: ...es are perfectly synchronized to each other The other use of a sync connector is to connect directly to IOLITE a signal from the clock master Hint There is no distinction between the IN and OUT it doe...

Page 40: ...1 is a 8 pin LEMO 1B male connector EtherCAT connector pin out 8 pin LEMO male Pin Name Description 1 TX_P Transmission 2 TX_N Transmission 3 RX_P Reception 4 RX_N Reception 5 6 7 GND Ground 8 GND Gro...

Page 41: ...ector enables power supply for external DEWESoft EtherCAT devices EtherCAT connector pin out 8 pin LEMO female Pin Name Description 1 TX_P Transmission 2 TX_N Transmission 3 RX_P Reception 4 RX_N Rece...

Page 42: ...IOLITE is connected to another device YELLOW LED is active only when the data transfer is active Connector used on the device is a standard ethernet connector RJ45 Standard ethernet cable with standa...

Page 43: ...y of the system it is recommended that the device is powered with two power supplies connected to different electrical fuses Then connect L1T8f RJ45 1M cable LEMO side to IN connector of BUS 1 on the...

Page 44: ...f 1M and connect it to OUT connector on BUS 1 of IOLITEs on one side and to IN connector of KRYPTON device on the other side Connection of IOLITEs and KRYPTON device List of required cables Function D...

Page 45: ...Use power supply daisy chain cable e g L1B2m L1B2f 0 4m to enable power supply for IOLITEs Then connect L1T8f RJ45 1M cable LEMO side to IN connector of BUS 1 on IOLITEs back panel Finally connect th...

Page 46: ...L1B2f default SIRIUS to IOLITE L1B2m L1B2f 0 2m L1B2m L1B2f 0 4m L1B2M L1B2F 3m EtherCAT IOLITE to PC L1T8f RJ45 1M default L1T8f RJ45 3M L1T8f RJ45 5M USB CABLE USBAmini USBBS 1 8m default CABLE USB...

Page 47: ...12 V bipolar 0 24 V unipolar max 0 4 W ch 5V 12V Bridge connection Full 350 120 3 wire Programmable shunt 100 k IEPE input DSI ACC Current 20 mA internal shunt DSI 5A Temperature PTx DSI RTD PT100 20...

Page 48: ...es a power out option where unregulated power supply voltage is brought to the 2 pin PWR OUT connector Digital output modules also offer watchdog functionality They are a perfect choice for control ap...

Page 49: ...IOLITE TECHNICAL REFERENCE MANUAL 5 1 2 IOLITE 32xDO Module IOLITE 32xDO module IOLITE V20 1 49 101...

Page 50: ...IOLITE TECHNICAL REFERENCE MANUAL 5 1 3 IOLITE 8xDI 4xDO Module IOLITE 8xDI 4xDO module IOLITE V20 1 50 101...

Page 51: ...0 Power supply 12 48 V DC Power out max 2 A unprotected Power consumption Typ 1 2 W Max 1 9 W Weight 220 g Slice Dimensions 128 4 x 115 4 x 30 1 mm IOLITE 32xDO Digital Output Isolated Output Channels...

Page 52: ...to channel Digital Output Isolated Output Channels 4 Compatibility Solid state relay Maximum sink current 0 5 A Maximum switching voltage 50 V Maximum update rate depending on EtherCAT master Isolatio...

Page 53: ...connectors with 2 50 mm pitch for digital input output 8 pins on a 9 pin connector bank are used for digital inputs and pin 9 for common GND Additionally there is a 2 pin terminal block connector with...

Page 54: ...Signal BLF 2 50 02 180 5 1 5 2 IOLITE 32xDI Digital Input Pinout Digital in connector pin out terminal block male Pin Name Description 1 DI 1 Digital input 1 2 DI 2 Digital input 2 3 DI 3 Digital inpu...

Page 55: ...l BLF 2 50 02 180 5 1 5 4 IOLITE 32xDO Digital Output Pinout Digital out connector pin out terminal block male Pin Name Description 1 DO 1 Digital output 1 2 DO 2 Digital output 2 3 DO 3 Digital outpu...

Page 56: ...device OMNIMATE Signal SL 2 50 02 90G Mating connector for the cable OMNIMATE Signal BLF 2 50 02 180 5 1 5 6 IOLITE 8xDI 4xDO Power In Pinout Power in connector pin out terminal block male Pin Name D...

Page 57: ...Input ground 10 Input voltage 11 DI 4 Digital input 4 12 Input ground DO connector on the device OMNIMATE Signal SL 2 50 09 90G Mating connector for the cable OMNIMATE Signal BLF 2 50 09 180 5 1 5 8...

Page 58: ...male Pin Name Description 1 DO 1 Digital output 1 2 Output ground 3 DO 2 Digital output 2 4 Output ground 5 DO 3 Digital output 3 6 Output ground 7 DO 4 Digital output 4 8 Output ground DO connector o...

Page 59: ...low voltage module This module is a perfect choice for a general purpose voltage input data acquisition module due to high accuracy and high channel to channel and channel to ground isolation IOLITE...

Page 60: ...S sine wave 1 kHz 93 dB 92 dB Typical CMR 400 Hz 1 kHz 98 dB 90 dB 83 dB 75 dB Gain Drift TBD Offset Drift TBD Gain Linearity TBD Input Coupling DC Input Impedance 1 M Overvoltage Protection In to In...

Page 61: ...IOLITE TECHNICAL REFERENCE MANUAL 5 4 2 LV BNC Connector IOLITE LV module has 8 BNC connectors for analog input IOLITEi 8xLV front IOLITEi 8xLV 10V front IOLITE V20 1 61 101...

Page 62: ...ICAL REFERENCE MANUAL 5 4 2 1 LV BNC Connector Pinout LV connector pin out BNC Pin Name Description 1 IN Analog input 2 GND Ground 5 4 2 2 LV BNC Connector Wiring diagram 5 4 2 2 1 LV Voltage IOLITE V...

Page 63: ...REFERENCE MANUAL 5 4 3 LV TBLOCK Connector IOLITEi 8xLV TBLOCK and IOLITEi 8xLV 10V TBLOCK modules have 8 TBLOCK connectors for analog input IOLITEi 8xLV TBLOCK front IOLITEi 8xLV 10V TBLOCK front IOL...

Page 64: ...n out TBLOCK male Pin Name Description 1 IN Analog input 2 IN Analog input PWR OUT connector on the device OMNIMATE Signal SL 2 50 02 90G Mating connector for the cable OMNIMATE Signal BLF 2 50 02 180...

Page 65: ...IOLITE RTD module with 6 pin LEMO 0B input connectors is used for measurements with universal platinum thermometer probes thermistors as well as for resistance and voltage measurements IOLITEi 8xRTD m...

Page 66: ...V K max 0 2 V K Gain Linearity 0 01 Input Coupling DC Input Impedance 1 M Temperature PT500 PT1000 PT2000 PT100 PT200 Measurement range 200 C to 850 C Accuracy 0 05 of reading 0 2 C Temperature Drift...

Page 67: ...PT100 Excitation current 0 4 mA or 0 4 mA 2 mA or 2 mA Excitation type DC or DC squared from 5Hz to 50Hz Measurement range 200 C to 850 C Accuracy 0 05 of reading 0 2 C Temperature Drift typ 5 ppm K...

Page 68: ...IOLITE TECHNICAL REFERENCE MANUAL 5 5 2 RTD LEMO L0B6f Connector IOLITEi 8xRTD and IOLITEi 8xRTDp module have eight 6 pin LEMO 0B female connectors IOLITEi 8xRTD front IOLITE V20 1 68 101...

Page 69: ...female Pin Name Description 1 In Input 2 In Input 3 NC Do not connect 4 Exc Excitation 5 Exc Excitation 6 NC Do not connect RTD connector on the device EEA 0B 306 CLN Mating connector for the cable FG...

Page 70: ...IOLITE TECHNICAL REFERENCE MANUAL 5 5 2 2 2 RTD Resistance 3 wire 4 wire 5 5 2 2 3 RTD Temperature 3 wire 4 wire IOLITE V20 1 70 101...

Page 71: ...TECHNICAL REFERENCE MANUAL 5 5 3 RTD TBLOCK Terminal block connector IOLITEi 8xRTD TBLOCK module has 8 terminal block Weidmueller SL 2 50 04 female connectors IOLITEi 8xRTD TBLOCK front IOLITE V20 1...

Page 72: ...ECHNICAL REFERENCE MANUAL 5 5 3 1 RTD TBLOCK Terminal block connector Pinout RTD connector pin out TBLOCK male Pin Name Description 1 In Input 2 In Input 3 Exc Excitation 4 Exc Excitation IOLITE V20 1...

Page 73: ...auge Module IOLITE STG modules have universal 6 channel differential voltage current and Full Half Quarter bridge input with DSUB 9 connector Compatible with DSI adapters for IEPE CHG 200 V RTD TH mea...

Page 74: ...max 2 V K 10 ppm of range K Gain Linearity 0 02 Input Coupling DC AC 1Hz Input Impedance 1 M 1 M 20 M 20 M Overvoltage Protection In to In 50 V continuous 200 V peak 10 msec Analog inputs Current Cur...

Page 75: ...0 and 350 Bridge Completion Accuracy 0 05 TCR 5 ppm K others on request Internal Shunt Resistor 100 k others on request Shunt Resistor Accuracy 0 05 TCR 10 ppm K others on request Input Short Sensor O...

Page 76: ...emale connectors for voltage or strain measurement IOLITE 6xSTG front 5 6 2 1 STG DSUB 9 Connector Pinout STG connector pin out DSUB 9 female Pin Name Description 1 Exc Excitation 2 In Input 3 Sns Sen...

Page 77: ...ANUAL 5 6 2 2 STG DSUB 9 Connector Wiring diagram 5 6 2 2 1 STG Voltage Single ended Differential Use only when sensor Output and Output are referenced to Gnd Gnd must be connected 5 6 2 2 2 STG Poten...

Page 78: ...IOLITE TECHNICAL REFERENCE MANUAL 5 6 2 2 3 STG Bridge Full bridge Half bridge Quarter bridge IOLITE V20 1 78 101...

Page 79: ...IOLITE TECHNICAL REFERENCE MANUAL 5 6 2 2 4 STG Current External direct shunt External loop powered shunt Internal shunt IOLITE V20 1 79 101...

Page 80: ...isolated DAQ devices for temperature measurements using thermocouples Isolated thermocouple modules can acquire data from any kind of thermocouple K J T R S N E C B It offers sensor break detection i...

Page 81: ...10 ppm K Offset Drift Typical 0 05 V K max 0 2 V K Gain Linearity 0 01 Input Coupling DC Input Impedance 100 M Thermocouple TC Types K J T R S N E C B Accuracy 0 02 of reading 0 5 C 10 V Resolution 0...

Page 82: ...Connector IOLITEi 8xTH module has 8 miniature thermocouple connectors for temperature measurement IOLITE 8xTH front 5 7 2 1 TH Miniature Thermocouple Connector Pinout TH connector pin out Mini TC fema...

Page 83: ...ITE TECHNICAL REFERENCE MANUAL 5 7 2 2 TH Miniature Thermocouple Connector Wiring diagram 5 7 2 2 1 TH Voltage 5 7 2 2 2 TH Temperature T type thermocouple S type R type thermocouple IOLITE V20 1 83 1...

Page 84: ...IOLITE TECHNICAL REFERENCE MANUAL N type thermocouple K type thermocouple J type thermocouple E type thermocouple B type thermocouple C type thermocouple IOLITE V20 1 84 101...

Page 85: ...er Module IOLITE CNT has 4 channels each capable of 3x digital inputs 1x event counter encoder period pulse width duty cycle and precise frequency and angle measurement using patented SUPERCOUNTER tec...

Page 86: ...ompatibility TTL Low 0 8 V High 2 V Input impedance 100 k pull up to 3 3 V Input Protection 25 V continuous Sensor supply 5 V 100 mA 12 V 50 mA Counter modes counting waveform timing encoder gear toot...

Page 87: ...IOLITE TECHNICAL REFERENCE MANUAL 5 8 2 CNT LEMO L1B7f Connector IOLITEi 4xCNT module has four 7 pin LEMO connectors for digital counter and encoder inputs IOLITE 4xCNT Front IOLITE V20 1 87 101...

Page 88: ...r pin out 7 pin LEMO female Pin Name Description 1 IN0 A Digital input 0 A 2 IN1 B Digital input 1 B 3 IN2 Z Digital input 2 Z 4 GND Ground 5 5V 5 V supply 6 12V 12 V supply 7 GND Ground Connector on...

Page 89: ...nt Clamps etc can be found in a separate document which is available for download from our homepage https download dewesoft com download le accessories and sensors technical reference manual pdf In th...

Page 90: ...hanges A baud rate by de nition means the number of times a signal in a communications channel changes state or varies Example A 2400 baud rate means that the channel can change states up to 2400 time...

Page 91: ...s known as cold junction compensation dB The decibel dB is a logarithmic unit that indicates the ratio of a physical quantity usually power or intensity relative to a speci ed or implied reference lev...

Page 92: ...requency de ned as the number of cycles per second of a periodic signal IRIG B The Inter Range Instrumentation Group IRIG is the standards body of the Range Commanders Council RCC They publish a numbe...

Page 93: ...ill take care that data will stay synchronised no matter how long the acquisition runs OS An operating system OS is a set of system software running on a device that manages the system hardware This m...

Page 94: ...It is a simpler and less accurate version of the Network Time Protocol NTP Synchronisation cable These synchronisation cables can be used to synchronise several SIRIUS chassis with each other USB Univ...

Page 95: ...t needs to be calibrated at regular intervals The standard norm across nearly every industry is annual calibration Before your Dewesoft data acquisition system is delivered it is calibrated Detailed c...

Page 96: ...and we take care that all key products and technologies are registered as trademarks all over the world The Dewesoft name is a registered trademark Product families KRYPTON SIRIUS DSI DS NET IOLITE an...

Page 97: ...served during all phases of operation service and repair of this product Failure to comply with these precautions or with speci c warnings elsewhere in this manual violates safety standards of design...

Page 98: ...e and connector serve as Power Breaker The cable must not exceed 3 meters the disconnect function must be possible without tools Maintenance must be executed by quali ed staff only During the use of t...

Page 99: ...k by touching the wiring The product heats during operation Make sure there is adequate ventilation Ventilation slots must not be covered Only fuses of the speci ed type and nominal current may be use...

Page 100: ...imited to systems and equipment for industrial applications intended to perform safety functions as de ned in IEC 61508 with SIL 1 3 The electromagnetic environments encompassed by this product family...

Page 101: ...mm yyyy Notes 1 0 0 10 11 2019 Initial version V20 1 14 07 2020 Added devices LV modules IOLITEi 8xLV IOLITEi 8xLV 10V IOLITEi 8xLV TBLOCK IOLITEi 8xLV 10V TBLOCK DIO module IOLITEi 8xDI 4xDO RTD modu...

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