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4. Always apply pressure in a straight line with the bit. Use enough

pressure to keep drill biting, but do not push hard enough to stall
the motor or deflect the bit.

5. Hold tool firmly to control the twisting action of the drill.
6. IF DRILL STALLS, it is usually because it is being overloaded or

improperly used. RELEASE TRIGGER IMMEDIATELY, remove
drill bit from work, and determine cause of stalling. DO NOT
CLICK TRIGGER OFF AND ON IN AN ATTEMPT TO START A
STALLED DRILL — THIS CAN DAMAGE THE DRILL.

7. To minimize stalling or breaking through the material, reduce

pressure on drill and ease the bit through the last fractional
part of the hole.

8. Keep the motor running when pulling the bit back out of a

drilled hole. This will help prevent jamming.

9. With Variable Speed Drills there is no need to center punch the

point to be drilled. Use a slow speed to start the hole and
accelerate by squeezing the trigger harder when the hole is
deep enough to drill without the bit skipping out.

Keyless Chuck

Your tool features a keyless chuck for greater convenience. To
insert a drill bit or other accessory, follow the steps listed below.

1. Unplug the drill.
2. Grasp the rear half of the chuck with one hand and use your

other hand to rotate the front half counterclockwise, as shown in
Figure 3. Rotate far enough so that the chuck opens sufficiently
to accept the desired accessory.

3. Insert the bit or other accessory about 3/4" into the chuck and

tighten securely by holding the rear half of the chuck and
rotating the front portion in the clockwise direction.

To release the accessory, repeat step 2 listed above.

WARNING: Do not attempt to tighten drill bits (or any other
accessory) by gripping the front part of the chuck and turning the
tool on. Damage to the chuck and personal injury may result. 

Drilling in Metal

Use a cutting lubricant when drilling metals. The exceptions are
cast iron and brass which should be drilled dry. The cutting
lubricants that work best are sulfurized cutting oil or lard oil;
bacon-grease will also serve the purpose.

Drilling in Wood

Holes in wood can be made with the same twist drills used for metal.
These bits may overheat unless pulled out frequently to clear chips
from the flutes. For larger holes, use Power Drill Wood Bits. Work
that is apt to splinter should be backed up with a block of wood.

Drilling in Masonry

Use carbide tipped masonry bits at low speeds. Keep even force
on the drill but not so much that you crack the brittle materials. A
smooth, even flow of dust indicates the proper drilling rate.

4

FIG. 3

158865/JAN95  5/20/02  3:47 PM  Page 4

Summary of Contents for DW116

Page 1: ...Hanover Pike Hampstead MD 21074 Printed in U S A JAN95 CD 2 Form No 158865 For Information call toll free between 8 00 a m to 8 00 p m seven days a week 1 800 4 DEWALT 1 800 433 9258 DW116 117 Copyright 1993 1995 158865 JAN95 5 20 02 3 47 PM Page 2 ...

Page 2: ...INSTRUCTION MANUAL DW116 1 2 V S R Drill DW117 1 2 V S R Drill 158865 JAN95 5 20 02 3 47 PM Page 3 ...

Page 3: ...nce industrial tools are made for America s toughest industrial and construction applications The design of every tool in the line from drills to sanders to grinders is the result of rigorous use on jobsites and throughout industry Each tool is produced with painstaking precision using advanced manufacturing systems and intense quality control Every tool is checked before it leaves the factory to ...

Page 4: ... fit contact a qualified electrician to install the proper outlet Do not change the plug in any way Safety Instructions For All Tools KEEP WORK AREA CLEAN Cluttered areas and benches invite injuries CONSIDER WORK AREA ENVIRONMENT Don t expose power tools to rain Don t use power tools in damp or wet locations Keep work area well lit Do not use tool in presence of flammable liquids or gases GUARD AG...

Page 5: ... use the next heavier gage The smaller the gage number the heavier the cord Minimum Gage for Cord Sets Volts Total Length of Cord in Feet 120V 0 25 26 50 51 100 101 150 240V 0 50 51 100 101 200 201 300 Ampere Rating More Not more AWG Than Than 0 6 18 16 16 14 6 10 18 16 14 12 10 12 16 16 14 12 12 16 14 12 Not Recommended OUTDOOR USE EXTENSION CORDS When tool is used outdoors use only extension cor...

Page 6: ... METAL use high speed twist drill bits or hole saws For MASONRY such as brick cement cinder block etc use carbide tipped bits 3 Be sure the material to be drilled is anchored or clamped firmly If drilling thin material use a wood back up block to prevent damage to the material 3 R R REVERSING LEVER Shown in Reverse Position FIG 1 FIG 2 A Motor Brushes DEWALT uses an advanced brush system which aut...

Page 7: ...one hand and use your other hand to rotate the front half counterclockwise as shown in Figure 3 Rotate far enough so that the chuck opens sufficiently to accept the desired accessory 3 Insert the bit or other accessory about 3 4 into the chuck and tighten securely by holding the rear half of the chuck and rotating the front portion in the clockwise direction To release the accessory repeat step 2 ...

Page 8: ... strike the longer end in the clockwise direction as shown in Figure 5 This will loosen the screw inside the chuck Open chuck jaws fully insert screwdriver or Torx tool if required into front of chuck between jaws to engage screw head Remove screw by turning clockwise left hand thread Place hex key in chuck as shown in Figure 6 Using a wooden mallet or similar object strike key sharply in the coun...

Page 9: ...tions service DEWALT tools always using DEWALT replacement parts Black Decker U S Inc industrial tool service centers are certified for servicing DEWALT industrial tools Accessories Recommended accessories for use with your tool are available at extra cost from your local service center A complete listing of service centers is included on the owner s registration card packed with your tool If you ...

Page 10: ... Yellow Pages This warranty does not apply to accessories or damage caused where repairs have been made or attempted by others This warranty gives you specific legal rights and you may have other rights which vary from state to state In addition to the warranty DEWALT tools are covered by our 30 DAY NO RISK SATISFACTION GUARANTEE If you are not completely satisfied with the performance of your DEW...

Page 11: ...less chuck and delivers more power and torque than any cordless drill in its class Also available DW945K 12 0V Heavy Duty Versa Clutch Cordless 3 8 Driver Drill Kit with Keyless Chuck DW942R 7 2V Heavy Duty Cordless 3 8 VSR Drill DW360 Heavy Duty 7 1 4 Circular Saw with Electric Brake High performance industrial saw has a 13 amp rating and a 2 second electric brake It has a 50 degree bevel capacit...

Page 12: ...er has efficient through the pad dust collection Low vibration design delivers less than half the vibration of other palm sanders for greater comfort and durability The sander gives fast and efficient material removal DW304K Heavy Duty VS Reciprocating Saw Kit High performance industrial reciprocating saw has low vibration design to reduce user fatigue High power 6 0 amps and 1 1 8 stroke length a...

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