background image

14

Cutting

Place the wider portion of the saw shoe on that part of the workpiece which is solidly 

supported, not on the section that will fall off when the cut is made. As an example, 

Figure 10 illustrates the RIGHT way to cut off the end of a board. Always clamp 

work. Don’t try to hold short pieces by hand! Remember to support cantilevered and 

overhanging material. Use caution when sawing material from below.
Be sure saw is up to full speed before blade contacts material to be cut. Starting saw with 

blade against material to be cut or pushed forward into kerf can result in kickback. Push 

the saw forward at a speed which allows the blade to cut without laboring. 
Hardness and toughness can vary even in the same piece of material, and knotty or damp 

sections can put a heavy load on the saw. When this happens, push the saw more slowly, 

but hard enough to keep working without much decrease in speed. Forcing the saw can 

cause rough cuts, inaccuracy, kickback, and over-heating of the motor. 
Should your cut begin to go off the line, don’t try to force it back on. Release the trigger 

switch and allow blade to come to a complete stop. Then you can withdraw the saw, sight 

anew, and start a new cut slightly inside the wrong one. Withdraw the saw if you must 

shift the cut. Forcing a correction inside the cut can stall the saw and lead to kickback. 
IF SAW STALLS, RELEASE THE TRIGGER SWITCH AND BACK THE SAW UNTIL IT IS 

LOOSE. BE SURE BLADE IS STRAIGHT IN THE CUT AND CLEAR OF THE CUTTING 

EDGE BEFORE RESTARTING.
As you finish a cut, release the trigger switch and allow the blade to stop before lifting 

the saw from the work. As you lift the saw, the spring-tensioned lower blade guard 

will automatically close under the blade. Remember the blade is exposed until this 

occurs. Never reach under the work for any reason. When you have to retract the 

lower  blade guard manually (as is necessary for starting pocket cuts), always use 

the retracting lever.

WARNING:

 When cutting thin strips, be careful to ensure that small cutoff pieces 

don’t hang up on the inside of the lower blade guard.

RIPPING (FIG. 13)

Ripping is the process of cutting wider boards into narrower strips – cutting grain 

lengthwise. Hand guiding is more difficult for this type of sawing and the use of a 

D

E

WALT CS390FNC rip fence is recommended.

INSTALL RIP FENCE 

IN THIS DIRECTION

FIG. 13

POCKET CUTTING (FIG. 14) 

WARNING:

 Never tie the lower blade guard in a raised position. Never move the 

saw backwards when pocket cutting. This may cause the saw to raise up off the work 

surface, which could cause injury.
A pocket cut is one that is made in a floor, wall or other flat surface. 
  1. Adjust the saw shoe so the  blade cuts at desired depth. 
  2. Tilt the saw forward and rest front of the shoe on material to be cut. 
  3. Using the lower blade guard retracting lever, retract the lower blade guard to an 

upward position. Lower the rear of the shoe until the blade teeth almost touch the 

cutting line. 

  4. Release the lower blade guard     

FIG. 14

(its contact with the work will 

keep it in position to open freely 

as you start the cut). Remove 

your hand from the lower blade 

guard retracting lever and firmly 

grip the auxiliary handle, as 

shown in Figure 14. Position your 

body and arm to allow you to 

resist kickback if it occurs.

  5. Make sure blade is not in contact 

with cutting surface before 

starting saw. 

Summary of Contents for DCS391-XE

Page 1: ...DCS391 XE DCS393 XE 18 V CORDLESS 165 mm 6 1 2 CIRCULAR SAW INSTRUCTION MANUAL ...

Page 2: ...gger switch C Battery pack D Depth Adjustment Knob E Shoe F Lower blade guard retracting lever G Lower blade guard H Blade Clamping Screw I Kerf indicator J Bevel adjustment knob K Blade lock button not shown L Auxiliary handle M Battery release button N Blade wrench C E B F G K I L H A M D A M J N ...

Page 3: ... the presence of flammable liquids gases or dust Power tools create sparks which may ignite the dust or fumes c Keep children and bystanders away while operating a power tool Distractions can cause you to lose control 2 ELECTRICAL SAFETY a Power tool plugs must match the outlet Never modify the plug in any way Do not use any adapter plugs with earthed grounded power tools Unmodified plugs and matc...

Page 4: ...ls f Keep cutting tools sharp and clean Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control g Use the power tool accessories and tool bits etc in accordance with these instructions and in the manner intended for the particular type of power tool taking into account the working conditions and the work to be performed Use of the power tool for...

Page 5: ...us round of arbor holes Blades that do not match the mounting hardware of the saw will run eccentrically causing loss of control h Never use damaged or incorrect blade washers or bolt The blade washers and bolt were specially designed for your saw for optimum performance and safety of operation Further Safety Instructions for All Saws CAUSES AND OPERATOR PREVENTION OF KICKBACK Kickback is a sudden...

Page 6: ...or disburse dust which may cause serious and permanent respiratory or other injury Always use NIOSH OSHA approved d Support large panels to minimize the risk of blade pinching and kickback Large panels tend to sag under their own weight Supports must be placed under the panel on both sides near the line of cut and near the edge of the panel e Do not use dull or damaged blades Unsharpened or improp...

Page 7: ... of batteries and chargers Charge the battery packs only in designated DEWALT chargers DO NOT splash or immerse in water or other liquids Do not store or use the tool and battery pack in locations where the temperature may reach or exceed 40 C 105 F such as outside sheds or metal buildings in summer For best life store battery packs in a cool dry location NOTE Do not store the battery packs in a t...

Page 8: ...arging DEWALT rechargeable batteries Any other uses may result in risk of fire electric shock or electrocution Do not expose the charger to rain or snow Pull by the plug rather than the cord when disconnecting the charger This will reduce the risk of damage to the electric plug and cord Make sure that the cord is located so that it will not be stepped on tripped over or otherwise subjected to dama...

Page 9: ...cold delay feature when the charger detects a battery that is hot it automatically starts a delay suspending charging until the battery has cooled After the battery has cooled the charger automatically switches to the pack charging mode This feature ensures maximum battery life The red light flashes long then short while in the hot cold delay mode LEAVING THE BATTERY PACK IN THE CHARGER The charge...

Page 10: ...her appliance b Check to see if receptacle is connected to a light switch which turns power off when you turn out the lights c Move the charger and battery pack to a location where the surrounding air temperature is approximately 18 24 C 65 F and 75 F d If charging problems persist take the tool battery pack and charger to your local service center 5 The battery pack should be recharged when it fa...

Page 11: ...st point in the same direction as the direction of rotation arrow on the lower blade guard Do not assume that the printing on the blade will always be facing you when properly installed When retracting the lower blade guard to install the blade check the condition and operation of the lower blade guard to assure that it is working properly Make sure it moves freely and does not touch the blade or ...

Page 12: ...ned clockwise to loosen TIGHTEN COUNTERCLOCKWISE FIG 5 LOOSEN CLOCKWISE K N 2 Remove the blade clamping screw H and outer clamp washer P only Remove old blade 3 Clean any sawdust that may have accumulated in the guard or clamp washer area and check the condition and operation of the lower blade guard as previously outlined Do not lubricate this area 4 Select the proper blade for the application se...

Page 13: ...e call 1800 444 224 Aust or 0800 339 258 NZ KICKBACK Kickback is a sudden reaction to a pinched bound or misaligned saw blade causing an uncontrolled saw to lift up and out of the workpiece toward the operator When the blade is pinched or bound tightly by the kerf closing down the blade stalls and the motor reaction drives the unit rapidly back toward the operator If the blade becomes twisted or m...

Page 14: ...ment of the blade could cause kickback Refer to the sections Further Safety Instructions for All Saws and Blades for procedures and techniques that will minimize the occurrence of kickback Cutting Depth Adjustment Fig 6 7 1 Hold the saw firmly and loosen clockwise the depth adjustment knob D and move shoe to obtain the desired depth of cut 2 Make sure the depth adjustment knob has been retightened...

Page 15: ...that the kerf falls into the waste or surplus material FIG 10 Workpiece Support Fig 10 12 WARNING It is important to support the work properly and to hold the saw firmly to prevent loss of control which could cause personal injury Figure 10 illustrates proper hand support of the saw Maintain a firm grip with both hands on the saw and position your body and arm to allow you to resist kickback if it...

Page 16: ... blade to stop before lifting the saw from the work As you lift the saw the spring tensioned lower blade guard will automatically close under the blade Remember the blade is exposed until this occurs Never reach under the work for any reason When you have to retract the lower blade guard manually as is necessary for starting pocket cuts always use the retracting lever WARNING When cutting thin str...

Page 17: ...pened only with water and mild soap Never let any liquid get inside the tool never immerse any part of the tool into a liquid CHARGER CLEANING INSTRUCTIONS WARNING Shock hazard Disconnect the charger from the AC outlet before cleaning Dirt and grease may be removed from the exterior of the charger using a cloth or soft non metallic brush Do not use water or any cleaning solutions Repairs The charg...

Page 18: ......

Page 19: ......

Page 20: ...X X X X X X X X X X X 60 90 X X DCB181 18 1 5 X X X X X X X X X X X X X X X X X X 30 45 X X DW9096 18 2 4 X X X X 60 X 60 20 X 60 X 60 60 X X X 60 X X X 60 60 DE9095 XJ 18 2 0 X X X X 60 X 60 20 X 60 X 60 60 X X X 60 X X X 60 60 DC9091 14 4 2 4 60 60 60 60 60 15 60 15 60 60 60 60 60 X X X 60 X X X 60 60 DC9144 14 4 2 0 X X X X X X X X X X X X X X X X 60 X X X X 60 DE9094 14 4 1 3 45 45 45 30 30 15...

Reviews: