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Additional Specific Safety Rules

   •  Check that the grinding wheel backing flange has a yellow rubber ring (S) 

installed, see Figure 1. Replace rubber ring if missing, damaged or worn. 

See page 8 for details regarding proper accessory installation.

WARNING:

 

The grinding wheel or accessory may loosen during coast-down of 

the tool when shut off if rubber ring is missing or damaged.

 If grinding wheel 

or accessory loosens, it may dismount from the machine and may cause 

serious personal injury.

 • 

Always use proper guard with grinding wheel. 

A guard protects operator from 

broken wheel fragments and wheel contact. 

 • 

Accessories must be rated for at least the speed recommended on the tool 

warning label.

 Wheels and other accessories running over rated speed can 

fly apart and cause injury. Accessory ratings must be above listed minimum 

wheel speed as shown on tool nameplate.

 • 

Hold tool by insulated gripping surfaces when performing an operation where 

the cutting tool may contact hidden wiring or its own cord.

 Contact with a 

“live” wire will make exposed metal parts of the tool “live” and shock the 

operator.

  •

  Do not use Type 11 (flaring cup) wheels on this tool. 

Using inappropriate 

accessories can result in injury.

 • 

ALWAYS WEAR EYE PROTECTION WHEN USING THIS TOOL.

 • 

Use of accessories not specified in this manual is not recommended and may 

be hazardous. 

Use of power boosters that would cause the tool to be driven 

at speeds greater than its rated speed constitutes misuse.

 • 

Do not use circular saw blades or any other toothed blades with this tool. 

Serious injury may result.

 • 

When starting the tool with a new or replacement wheel, or a new or 

replacement wire brush installed, hold the tool in a well protected area and 

let it run for one minute. 

If the wheel has an undetected crack or flaw, it 

should burst in less than one minute. If the wire brush has loose wires, they 

will be detected. Never start the tool with a person in line with the wheel. 

This includes the operator. 

 • 

Avoid bouncing the wheel or giving it rough treatment. 

If this occurs, stop the 

tool and inspect the wheel for cracks or flaws.

 • 

Direct sparks away from operator, bystanders or flammable materials. 

Sparks 

may be produced while cutting and/or grinding. Sparks may cause burns or 

start fires.

 • 

Always use side handle. Tighten the handle securely. 

The side handle should 

always be used to maintain control of the tool at all times.

 • 

Never cut into area that may contain electrical wiring or piping. 

Serious injury 

may result.

 • 

Clean out your tool often, especially after heavy use.

 Dust and grit containing 

metal particles often accumulate on interior surfaces and could create an 

electric shock hazard.

 • 

Do not operate this tool for long periods of time. 

Vibration caused by the 

operating action of this tool may cause permanent injury to fingers, hands, 

and arms. Use gloves to provide extra cushion, take frequent rest periods, 

and limit daily time of use.

 • 

Direct the Dust Ejection System (DES) away from operator and coworkers.

 

Serious injury may result (Fig. 1, K).

 Causes and Operator Prevention of Kickback

  •  Kickback is a sudden reaction to a pinched, bound or misaligned wheel, wire 

brush or flap disc causing an uncontrolled cut-off tool to lift up and out of the 

workpiece toward the operator.

  •  When the wheel is pinched or bound tightly by the workpiece, the wheel stalls 

and the motor reaction drives the unit rapidly back toward or away from the 

operator.

  •  Kickback is the result of tool misuse and/or incorrect operating procedures or 

conditions and can be avoided by taking proper precautions as given below:

 • 

Maintain a firm grip with both hands on the unit and position your body and 

arm to allow you to resist kickback forces. 

Kickback forces can be controlled 

by the operator, if proper precautions are taken.

 • 

When wheel is binding, or when interrupting a cut for any reason, release the 

trigger and hold the unit motionless in the material until the wheel comes to a 

Summary of Contents for D28106-XE

Page 1: ...D28106 XE D28113 XE D28130 XE D28132 XE D28135 XE D28139 XE D28402 XE D28402N XE HEAVY DUTY SMALL ANGLE GRINDERS INSTRUCTION MANUAL ...

Page 2: ......

Page 3: ... power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock d Do not abuse the cord Never use the cord for carrying pulling or unplugging the power tool Keep cord away from heat oil sharp edges or moving parts Damaged or entangled cords increase the risk of electric shock e When operating a power tool outdoors use an extension cord suitable for outdo...

Page 4: ...ng tools sharp and clean Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control g Use the power tool accessories and tool bits etc in accordance with these instructions and in the manner intended for the particular type of power tool taking into account the working conditions and the work to be performed Use of the power tool for operations dif...

Page 5: ...y will be detected Never start the tool with a person in line with the wheel This includes the operator Avoid bouncing the wheel or giving it rough treatment If this occurs stop the tool and inspect the wheel for cracks or flaws Direct sparks away from operator bystanders or flammable materials Sparks may be produced while cutting and or grinding Sparks may cause burns or start fires Always use si...

Page 6: ...orkpiece as the tool is restarted Support large panels to minimize the risk of wheel pinching and kickback Large panels tend to sag under their own weight Support must be placed under the panel on both sides near the line of cut and near the edge of the panel WARNING ALWAYS use safety glasses Everyday eyeglasses are NOT safety glasses Also use face or dust mask if cutting operation is dusty ALWAYS...

Page 7: ...sing become separated by more than 6 mm 1 4 the tool must be serviced and re assembled by a DEWALT service center Failure to have the tool serviced may cause brush motor and bearing failure 3 Re install screws to attach the gear case to the motor housing Tighten screws to 2 nm 18 in lbs torque Overtightening could cause screws to strip Accessories It is important to choose the correct guards backi...

Page 8: ...sition 5 To remove the guard open the guard latch rotate the guard so that the arrows are aligned and pull up on the guard NOTE The guard is pre adjusted to the diameter of the P gear case hub at the factory If after a period of time the guard becomes loose tighten the adjusting screw P with clamp lever in the closed position CAUTION If guard cannot be tightened by adjusting clamp do not use tool ...

Page 9: ...ool such as the activation of a ground fault interrupter throwing of a circuit breaker accidental unplugging or power failure If the switch is locked on when the power is connected the tool will start unexpectedly To start the tool slide the ON OFF switch L toward the front of the tool To stop the tool release the ON OFF switch For continuous operation slide the switch toward the front of the tool...

Page 10: ...before making any adjustments or removing or installing attachments or accessories Before reconnecting the tool depress and release the paddle switch to ensure that the tool is off Hubbed wheels install directly on the 14M2 threaded spindle Thread of accessory must match thread of spindle 1 Backing flange is retained to the grinder by an O ring on the spindle Remove backing flange by pulling and t...

Page 11: ...he wheel depress the spindle lock button and loosen the threaded clamp nut with a wrench NOTE If the wheel spins after the clamp nut is tightened check the orientation of the threaded clamp nut If a thin wheel is installed with the pilot on the clamp nut against the wheel it will spin because the height of the pilot prevents the clamp nut from holding the wheel SURFACE GRINDING WITH GRINDING WHEEL...

Page 12: ...wire wheel applications after sanding applications are complete 1 Place or appropriately thread backing pad Q on the spindle 2 Place the sanding disc R on the backing pad 3 While depressing spindle lock thread clamp nut H on spindle piloting the raised hub on the clamp nut into the center of sanding disc and backing pad 4 Tighten the clamp nut by hand Then depress the spindle lock button while tur...

Page 13: ...le between the tool and 5 10 work surface for wire cup brushes 4 Maintain contact between the edge of the wheel and the work surface with wire wheels 5 Continuously move the tool in a forward and back motion to avoid creating gouges in the work surface Allowing the tool to rest on the work surface without moving or moving the tool in a circular motion causes burning and swirling marks on the work ...

Page 14: ... 1 Allow tool to reach full speed before touching tool to work surface 2 Apply minimum pressure to work surface allowing tool to operate at high speed Cutting rate is greatest when the tool operates at high speed 3 Once a cut is begun and a notch is established in the workpiece do not change the angle of the cut Changing the angle will cause the wheel to bend and may cause wheel breakage 4 Remove ...

Page 15: ...8 This warranty does not apply to Accessories Damage caused where repairs have been made or attempted by others Damage due to misuse neglect wear and tear alteration or modification This warranty gives you specific legal rights and you may have other rights under the provisions of the Consumer Guarantee Act 1993 New Zealand only Trade Practices Act 1974 and State Legislation Australia only In addi...

Page 16: ...28106 XE D28113 XE D28130 XE D28132 XE D28135 XE D28139 XE D28402 XE D28402N XE Copyright 2006 2008 2010 DEWALT The following are trademarks for one or more DEWALT power tools the yellow and black color scheme the D shaped air intake grill the array of pyramids on the handgrip the kit box configuration and the array of lozenge shaped humps on the surface of the tool ...

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