DeWalt D28065-XE Instruction Manual Download Page 5

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  c) Do not use accessories which are not specifically designed and 

recommended by the tool manufacturer. 

Just because the accessory can be 

attached to your power tool, it does not assure safe operation.

  d) The rated speed of the accessory must be at least equal to the maximum 

speed marked on the power tool. 

Accessories running faster than their rated 

speed can break and fly apart.

  e) The outside diameter and the thickness of your accessory must be within 

the  capacity rating of your power tool. 

Incorrectly sized accessories cannot be 

adequately guarded or controlled.

  f)  The arbour size of wheels, flanges, backing pads or any other accessory 

must properly fit the spindle of the power tool. 

Accessories with arbour holes 

that do not match the mounting hardware of the power tool will run out of 

balance, vibrate excessively and may cause loss of control.

  g) Do not use a damaged accessory. Before each use inspect the accessory 

such as abrasive wheels for chips and cracks, backing pad for cracks, 

tear or excess wear, wire brush for loose or cracked wires. If power tool 

or accessory is dropped, inspect for damage or install an undamaged 

accessory. After inspecting and installing an accessory, position yourself and 

bystanders away from the plane of the rotating accessory and run the power 

tool at maximum no-load speed for one minute. 

Damaged accessories will 

normally break apart during this test time.

  h) Wear personal protective equipment. Depending on application, use face 

shield, safety goggles or safety glasses. As appropriate, wear dust mask, 

hearing protectors, gloves and workshop apron capable of stopping small 

abrasive or workpiece fragments.

 The eye protection must be capable of 

stopping flying debris generated by various operations . The dust mask or 

respirator must be capable of filtrating particles generated by your operation. 

Prolonged exposure to high intensity noise may cause hearing loss.

  i)  Keep bystanders a safe distance away from work area. Anyone entering the 

work area must wear personal protective equipment.

 Fragments of workpiece 

or of a broken accessory may fly away and cause injury beyond immediate area 

of operation.

  j)  Hold power tool by insulated gripping surfaces only, when performing an 

operation where the cutting accessory may contact hidden wiring or its own 

cord. 

Cutting accessory contacting a “live” wire may make exposed metal parts 

of the power tool “live” and shock the operator.

  k) Position the cord clear of the spinning accessory.

 If you lose control, the cord 

may be cut or snagged and your hand or arm may be pulled into the spinning 

accessory.

  l)  Never lay the power tool down until the accessory has come to a complete 

stop.

 The spinning accessory may grab the surface and pull the power tool out 

of your control.

  m)  Do not run the power tool while carrying it at your side.

 Accidental contact 

with the spinning accessory could snag your clothing, pulling the accessory into 

your body.

  n) Regularly clean the power tool’s air vents. 

The motor’s fan will draw the dust 

inside the housing and excessive accumulation of powdered metal may cause 

electrical hazards.

  o) Do not operate the power tool near flammable materials. 

Sparks could ignite 

these materials.

  p) Do not use accessories that require liquid coolants.

 Using water or other 

liquid coolants may result in electrocution or shock.

Kickback and Related Warnings

Kickback is a sudden reaction to a pinched or snagged rotating wheel, backing 

pad, brush or any other accessory. Pinching or snagging causes rapid stalling 

of the rotating accessory which in turn causes the uncontrolled power tool to 

be forced in the direction opposite of the accessory’s rotation at the point of the 

binding.
For example, if an abrasive wheel is snagged or pinched by the workpiece, the 

edge of the wheel that is entering into the pinch point can dig into the surface 

of the material causing the wheel to climb out or kick out. The wheel may either 

jump toward or away from the operator, depending on direction of the wheel’s 

movement at the point of pinching. Abrasive wheels may also break under these 

conditions.
Kickback is the result of power tool misuse and/or incorrect operating procedures 

or conditions and can be avoided by taking proper precautions as given below.
  a) Maintain a firm grip on the power tool and position your body and arm to 

allow you to resist kickback forces. Always use auxiliary handle, if provided, 

for maximum control over kickback or torque reaction during start-up. 

The 

operator can control torque reactions or kickback forces, if proper precautions 

are taken.

Summary of Contents for D28065-XE

Page 1: ...D28065 XE D28065N XE D28115 XE D28115N XE HEAVY DUTY ANGLE GRINDERS INSTRUCTION MANUAL ...

Page 2: ......

Page 3: ...use the cord Never use the cord for carrying pulling or unplugging the power tool Keep cord away from heat oil sharp edges or moving parts Damaged or entangled cords increase the risk of electric shock e When operating a power tool outdoors use an extension cord suitable for outdoor use Use of a cord suitable for outdoor use reduces the risk of electric shock 3 PERSONAL SAFETY a Stay alert watch w...

Page 4: ...ferent from those intended could result in a hazardous situation 5 SERVICE a Have your power tool serviced by a qualified repair person using only identical replacement parts This will ensure that the safety of the power tool is maintained Electrical Safety The electric motor has been designed for one voltage only Always check that the power supply corresponds to the voltage on the rating plate 24...

Page 5: ...ripping surfaces only when performing an operation where the cutting accessory may contact hidden wiring or its own cord Cutting accessory contacting a live wire may make exposed metal parts of the power tool live and shock the operator k Position the cord clear of the spinning accessory If you lose control the cord may be cut or snagged and your hand or arm may be pulled into the spinning accesso...

Page 6: ...ty of kickback or wheel breakage b Do not position your body in line with and behind the rotating wheel When the wheel at the point of operation is moving away from your body the possible kickback may propel the spinning wheel and the power tool directly at you c When wheel is binding or when interrupting a cut for any reason switch off the power tool and hold the power tool motionless until the w...

Page 7: ...YS WEAR EYE PROTECTION WHEN USING THIS TOOL Use of accessories not specified in this manual is not recommended and may be hazardous Use of power boosters that would cause the tool to be driven at speeds greater than its rated speed constitutes misuse Do not use circular saw blades or any other toothed blades with this tool Serious injury may result When starting the tool with a new or replacement ...

Page 8: ...rk with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particles Avoid prolonged contact with dust from power sanding sawing grinding drilling and other construction activities Wear protective clothing and wash exposed areas with soap and water Allowing dust to get into your mouth eyes or lay on the skin may promote absorption of harmful ch...

Page 9: ... abrasive cutting wheel threaded clamp nut Type 1 guard Quick Change wheel release diamond cutting wheel threaded clamp nut Type 27 guard 125 mm 5 Grinding Wheels Quick Change wheel release threaded clamp nut Type 27 hubbed wheel Type 27 guard Type 27 depressed center wheel ...

Page 10: ...ype 27 guard Type 27 guard rubber backing pad sanding disc threaded clamp nut Sanding Discs 125 mm 5 Sanding Flap Discs hubbed sanding flap disc Quick Change wheel release non hubbed sanding flap disc threaded clamp nut Type 27 guard Type 27 guard ...

Page 11: ...rn tool off and disconnect tool from power source before making any adjustments or removing installing attachments or accessories 1 Remove guard and flanges from tool 2 Remove the four corner screws attaching the gear case to motor housing 3 Separating the gear case from motor housing not more than 6 35 mm 1 4 rotate the gear case head to desired position NOTE If the gear case and motor housing be...

Page 12: ...the guard OPERATION WARNING To reduce the risk of serious personal injury turn tool off and disconnect tool from power source before making any adjustments or removing installing attachments or accessories Guards and Flanges It is important to choose the correct guards and flanges to use with the grinder accessories See pages 7 8 for the correct accessories NOTE Edge grinding and cutting can be pe...

Page 13: ... work surface before turning tool off Allow the tool to stop rotating before laying it down turned off unplugged from the power supply and has come to a complete stop Do not engage the spindle lock while the tool is operating because damage to the tool will result To engage the lock depress the spindle lock button and rotate the spindle until you are unable to rotate the spindle further Mounting a...

Page 14: ...Sanding rate is greatest when the tool operates at high speed 3 Maintain a 5 to 10 angle between the tool 5 10 and work surface 4 Continuously move the tool in a forward and back motion to avoid creating gouges in the work surface 5 Remove the tool from work surface before turning tool off Allow the tool to stop rotating before laying it down MOUNTING SANDING BACKING PADS WARNING To reduce the ris...

Page 15: ...e guard with the slots L on the gear case 3 Maintain a 5 to 15 angle between the tool 5 15 and work surface The sanding disc should contact approximately one inch of work surface 4 Move the tool constantly in a straight line to prevent burning and swirling of work surface Allowing the tool to rest on the work surface without moving or moving the tool in a circular motion causes burning and swirlin...

Page 16: ...and clean the tool before resetting the GFCI ALWAYS WEAR SAFETY GLASSES when cleaning or using this tool CAUTION Never use solvents or other harsh chemicals for cleaning the non metallic parts of the tool Use a clean dry cloth only Never let any liquid get inside the tool never immerse any part of the tool into a liquid 2 Push the guard down until the guard lug engages D and rotates freely in the ...

Page 17: ... warranty repair information call AUS 1800 654 155 or NZ 09 259 1111 This warranty does not apply to Accessories Damage caused where repairs have been made or attempted by others Damage due to misuse neglect wear and tear alteration or modification This warranty gives you specific legal rights and you may have other rights under the provisions of the Consumer Guarantee Act 1993 New Zealand only Tr...

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Page 20: ...JUL07 Form No 647789 00 D28065 XE D28065N XE D28115 XE D28115N XE Copyright 2007 DEWALT The following are trademarks for one or more DEWALT power tools the yellow and black color scheme the D shaped air intake grill the array of pyramids on the handgrip the kit box configuration and the array of lozenge shaped humps on the surface of the tool ...

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