DeWalt D27400, Instructions Manual

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23
E N G L I S H
Voltage Amperes Cable rating (Amperes)
230 0 - 2.0 6 6 6 6 6 6
2.1 - 3.4 6 6 6 6 6 6
3.5 - 5.0 6 6 6 6 10 15
5.1 - 7.0 10 10 10 10 15 15
7.1 - 12.0 15 15 15 15 20 20
12.1 - 20.0 20 20 20 20 25 -
Three-phase machines should be wired directly into the mains by a
suitably qualified electrician.
Voltage drops
Inrush currents cause short-time voltage drops. Under unfavourable power
supply conditions, other equipment may be affected.
If the system impedance of the power supply is lower than 0.25 ø ,
disturbances are unlikely to occur.
Assembly
Prior to assembly always unplug the tool.
Unpacking
• Remove all parts, boxes and skin packs from the box.
Identifying the hardware parts (fig. B)
We recommend that you unpack and sort all hardware parts.
15 Combination wrench
16 Box spanner 10 mm
17 Box spanner 13 mm
18 Allen key 5 mm
19 Allen key 8 mm
20 Column
21 Pivot pin
22 Circlip D12
23 Self-locking nut M6
24 Flat washer D6
25 Hex head bolt M8 x 30
26 Circlip D8
27 Crosshead screw M4 x 8
28 Bevel lock knob
29 Coach bolt M6 x 20
30 Hinge
31 Hex head bolt M8 x 16
32 Flat washer D9-27
33 Self-locking nut M8
34 Crosshead screw 3.5 x 9.5
35 Allen screw M6 x 16
36 Toothed washer D6.4
37 Hex head bolt M6 x 12
38 Nut M6
39 Crosshead screw 4.8 x 16
40 Crosshead screw 4.2 x 16 (D27400)
41 Cable clamp
42 Belleville washer D6
43 Wingnut M6
44 Coach bolt M10 x 30
45 Belleville washer D10
46 Nut M10
47 Allen screw M6 x25
48 Cap nut M6
49 Compression spring D6
50 Fence rail clamp knob
51 Fence lock knob
52 Flat washer D6.6-18
53 Slotted head screw M5 x 60 (D27400T)
54 Flat washer D5 (D27400T)
55 Nut M5 (D27400T)
56 Crosshead screw, countersunk 4.8 x 16
Required and recommended tools
Apart from the tools included with the machine, the following tools are
required:
- Flat blade screwdriver
- Crosshead screwdriver
- Ruler
- Set square
- Soft hammer (or regular hammer and block of wood)
Always use the correct type and size of tool.
Mounting the motor unit to the motor frame (fig. C1 - C5)
Required hardware parts: 2 columns (20), 2 circlips (22) (fig. C1).
• Place the motor unit on a worktable with the drive shaft (61) facing up.
• Pass the riving knife mounting bracket (62) through the opening in the
motor frame (63) (fig. C2).
• Hold the frame (63) at an angle as shown to allow the first suspension
lug (64) to pass through the cut-out (65) (fig. C3).
• Turn the frame clockwise to allow the second suspension lug to pass
through the cut-out.
• Hold the frame level again, aligning the suspension holes with the holes
in the motor frame (fig. C4).
• Pass a column (20) through each of the holes in the motor frame and
the suspension lugs (66) until the rectangular end (67) fits in the
corresponding slot (68) (fig. C4).
• Lock the columns (20) in place using the circlips (22) (fig. C5).
Mounting the blade lift unit (fig. D1 - D5)
Required hardware parts: 1 pivot pin (21), 1 self-locking nut (23), 1 flat
washer (24), 2 hex head bolts (25), 2 circlips (26), 2 crosshead screws (27)
(fig. D1).
• Turn the motor frame assembly on its side as shown (fig. D2).
• Position the elevating shaft (69) on the motor frame. The pins (70) must
fit in the corresponding holes (71).
• Mount the elevating shaft using the bolts (25).
• Place the elevating handle (11) onto the shaft (69) (fig. D3). Make sure
that the flat side in the handle is facing the flat side (72) on the shaft.
• Fix the handle using a washer (24) and nut (23).
• Turn the elevating handle clockwise until the spindle sleeves (73) are
moved inwards completely.
• Align the holes in the lower part of the drawing strips (74) on each side
of the sleeves (73) with the pivot hole (75) on the motor unit (fig. D4).
Make sure that the strips located on the smaller sleeve are on the
inside of the joint.
• Pass the pivot pin through the joints and the pivot hole as shown.
• Lock the drawing strips in place using the circlips (26).
• Mount the motor frame cover (76) to the frame using the screws (27)
(fig. D5).
Mounting the motor frame assembly to the table (fig. E1 - E6)
Required hardware parts: 2 lock knobs (28), 2 coach bolts (29), 2 hinges
(30), 2 hex head bolts (31), 2 flat washers (32), 2 self-locking nuts (33), 3
Allen screws (35), 3 toothed washers (36), 3 nuts (38), 8 Belleville washers
(42), 8 cap nuts (48), 6 flat washers (52) (fig. E1).
Mounting the frame brackets
• Put the saw table upside down on a worktable as shown (fig. E2).
• Place the brackets (77) over the studs (78).