Page 1: ...Control paint flow Eliminates the need for multiple tips and needles 2 Air Caps Available 97HVlP for high quality performance finishes withal mate rials including ow V O C 98 LVLP has low air consumpt...
Page 2: ...on Safeguards Adequate exhaust must be provided to keep air tree of accumulations of flammable vapors Smoking must never be allowed in the spray area Fire extinguishing equipment must be present in th...
Page 3: ...aterials must be isolated and released The disposal of waste materials must be carried out in an approved manner Burning may generate toxic fumes The removal of waste solvents and coating materials sh...
Page 4: ...liner Drain ASSEfi Bl V PAINT Flllllc G With and Piercing Assembly Tool Bushing 2 Install tool with bushing into the liner and pierce a hole in the bottom center of liner Disposable Liner 21 Hold Lin...
Page 5: ...sure a four cup lugs are A properly engaged with the lid re taining ring ASSSEMlll ll PAINT CIJP LID 1 Rotate the lid until the arrow points between the retaining ring slots This allows easier positio...
Page 6: ...n and directly affects paint f uw and atomization The most common cause of poor gun performance is improper inlet pressure Always djus l the inlet pressure with the gun fuliy triggered Note Local air...
Page 7: ...Gun lnle1t PS G bar PSIG bar PSIG ba1 4 0 3 27 1 9 notrecommended 6 0 4 36 2 5 notrecommended 8 0 6 43 3 0 15 I1 1 I 10 0 7 50 3 4 18 1 3 Upper Trigge The upper trigger allows the painter to maintain...
Page 8: ...15 161 171 18 191 Cup drain at highest point 1 8 Setting Longest Line 50 PSIG Triggered 4 Connect Air Tighten air cap ring and spray head ring Install disposable liner or paint filter Page 4 Fill pain...
Page 9: ...Note Normal cleaning does not require removal of the gun s spray head CLEANING BV HAND WITH liNER 1 Disconnect the air hose and remove the paint cup lid 111 2 While holding disposable liner point gun...
Page 10: ...luid tip nozzle holes They may be damaged resulting in a distorted spray pat tern 191 CLEANING BY NAND W 1HOIJT LINER 1 Disconnect the air hose and remove the paint cup lid 2 Properly dispose of remai...
Page 11: ...er Diameter 88 2 230 E Page 11 11 J Pour a small amount of solvent into the paint cup Clean drain hole and fluid tube with tube brush Twirl brush in drain hole Hold tube brush here when installing int...
Page 12: ...enti iatlor WARNING Tmdc vapors and liquids Risk of personal injury Use personal protective equipment specified lntha Material Safety Data Sheet for each material 1 Remove the air adjusting valve and...
Page 13: ...g 2 Baffle gasket damaged 2 Replace gasket 3 Fan air control not adjusted or not 3 Adjust or replace working properly G Will not spray 1 low air pressure at gun inlet 1 Check air supply and air adjust...
Page 14: ...Clean lid retaining ring und paint cup See surfaces Page 1o 3 Lid and or paint cup sealing 3 Rer clCe lid retaining ring and paint cup or surfaces damaged use disposable liner _ Q Paint cup lid diffic...
Page 15: ...ly required to make the parts easier to assemble and disas semble Paint Cup Page 24 Internal Parts Page 29 Grips Page 21 Inlet Fitting Page 32 1 Spray Head SB 2 230 E Page 15 PARTS REPLACEMENT AH repa...
Page 16: ...ing Spring K t 6 pgc dna and Sorina Assv OMX 472 Baffle Gasket U Cup Kit 7 Baffle Gasket 8 U Cup Guides 18 Retainer OMX 470 Fluid Valve Kit 10 Fluid Valve 11 0 Aings 12 Spring Pins Pin Rer Doval Tool...
Page 17: ...cap retaining ring counterclockwise The ring remains with the air cap 3 Check air cap for damage to holes sealing surface and sea e Clean with solvent and brush See instructions on Page 10 l To loose...
Page 18: ...erclockwise The ring remains with the air cap For removal see page 17 3 Pull back trigger and loosen spray head retaining ring by rotating cJock wise jThe ring remains attached to the skeleton For rem...
Page 19: ...Line up fluid tube and top tab on skeleton with head 88 2 230 E Page 19 What to Do Sharp needle point Risk of in jury Do not touch n Be careful not to damage spray head tip 9 Whilepu ingtrigger pushsp...
Page 20: ...e attempting to re move the old ring Step 1 See Page 15 parts replacement 2 Remove spray head 3 Cut off the head retaining ring using wire cutters Remove from skeleton 4 Remove and discard the retaini...
Page 21: ...p 1 3 Grips Right Left 1 4 Stud and Screw 1 OMX 457 Grip Clip Kit 1 Upper Clips 2 2 Lower ctlps 2 SSF 1000 K5 Stud and Screw Kit 4 Studs and Screws 5 lf Also available in another kit See other section...
Page 22: ...e grip screw Place thumbs over screw heads Grasp grip halves under ower trigger and puH apart 5 Bend grips as required to remove from gun At this polnt proceed to appropriate section fo further intern...
Page 23: ...g just enough to re move from gun 5 To instal the trigger spread both legs just enough to instal on gun 5 To install trigger spread both legs SB 2 230 E Page 23 Tools Required 1 8 3 mm wide flat blade...
Page 24: ...ent Cap Thread Cutting Screw 16 20 X 3 8 Retaining Ring Vent Cap Kit Vent Caps Liner Kit 48 liners Liner Kit 96 liners Liners Drain Bushings Piercing Sealing Tool Paint Filter Kit Paint Filters Cleani...
Page 25: ...8 3 mm wide flat blade screw driver or 2 Phillips screwdriver What to Do o Read instructions 0 See Page 22 0 Be sure to hold the tube to prevent it from pu ing out of spray head e Only spread one cup...
Page 26: ...age 25 4 Tilt upper trigger back and remove push rod 5 Using your fingers spread legs of trigger one at a time and remove 0 The trigger legs may break if spread too far If the reason for upper trigger...
Page 27: ...o push T Biock under leg Hold T Biock under leg and pry up other leg while pushing T Block into place 12 Instal lower trigger 13 Install upper trigger Place one leg over post and spread other leg unti...
Page 28: ...cup 12 Always replace the needle packing if paint leakage was observed at the spray head It is difficult to determine if leakage came from U Cup fluid tube or packing 13 Install grips 8 Push tube thro...
Page 29: ...1 3 Needle Spring 4 Piston Spring OMX 436 Piston and Bushing Kit 5 Piston Assy Air Valve 1 6 Bushing piston seat 1 7 U Cup Seal 1 6 OMX 100 Bushing piston seat 1 Also available in another kit See othe...
Page 30: ...by grasping outside with needle nose pliers 6 Remove the air valve bushing seat by using the riercing too and picking out the bushing Tools Required 1 8 3 mm Wide Flat Blade Screw driver o Needle Nos...
Page 31: ...in piston assembly and install needle tip through skeleton into front hole Using the needle as a guide carefully push piston stem through bushing and U Cup I Re1erto lybrication diagram on Page 15 11...
Page 32: ...fr o SfWI llV head tip damage Always pu li Hllck tine flU Sdl e when mmoving Cil installln i the spray h eacii See P ages 18 arid 19 0 f I No 23 and 24 included wih No 18 When installing 23 and 24 ref...
Page 33: ...n Repair Kit KK 5028 Major Gun Rebuild Kit 3 0 Rings 2 4 Low n Spring Clip 1 5 Small Rear Air Plug Assembly 1 6 Upper Spring Clip 1 7 Horn Air Knob 1 8 0 Ring Horn Knob 1 9 Pin Horn Knob 1 10 Needle S...
Page 34: ...d Middle groove is for clip only 4 Push into gun and instal spring clip e Make sure clip fits tight 6 Assemble grips e See Page 22 Step 6 1 Remove grips Q See Page 22 2 Remove spring dip Note proper p...
Page 35: ...licone or petro leum distillates to contaminate paint Available in U S only QUICK CONNECT FOR HVLP GUNS P HC 4416 1 4 NPSM Female P HC 41 00 1 4 NPT Male iii P HC 4120 1 4 NPT Female High flow ball an...
Page 36: ...338 4448 U S AND CANADA ONLY FOR LOCAL CALlS SEE liSTING BELOW U S Canada Sales Customer Service Ollice Ad iress MAUMEE OH 43537 17241ndian Wood Circle De IllSISS 1UTOMOTII E REFINISHING Telephone No...
