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SB-2-616-B     Page 3

Drip Free Mode "D/F" -

 To operate in the drip free mode, rotate the

valve with a screwdriver or coin so that the hole in the valve slot is
aligned with the "D/F" on the lid.  See Figure 3.

Do not probe through the valve slot hole while the valve
is in D/F position.  These holes are sealed by lid gasket and
damage could result.  See Figs. 2 & 3.

Valve Movement

Do not forcibly rotate the valve. If it will not move freely, soak in
solvent or remove the lid assembly from the cup and press down on
the top of the valve until it breaks free. The valve has free travel
vertically of about 1/8". This can be used to push out the lid gasket.

Figure 3 -  Drip Free Mode

INSTALLATION

1 .

Position yoke at right angle to gun body with vent hole in lid
toward rear and lever of cam (29) toward front of gun.

2.

Fasten cup lid assembly to gun by attaching nut (28), see
Figure 5, to fluid inlet nipple on gun. Tighten nut with wrench
only until snug.

3 .

Strain material to be sprayed through a 60-90 mesh screen
before pouring into cup.

4.

Engage pins on cup into yoke and tighten yoke by moving
lever of cam clockwise.

MAINTENANCE
Lid Repair/Replacement:

1 .

To replace a damaged part, use a 5/16" Allen wrench  to loosen
and remove adapter (27), nut (28) and yoke and cam (29). Lid
and tube assembly are now loose for replacement.

2.

Replace damaged parts on the lid and tube assembly. The cam
lever should be located on opposite side of lid from valve (30).

Gasket shown
partially removed

Valve in 

Drip Free

 Position

Channel
Vent Hole
(Do Not Probe)

Valve slot
hole sealed -
(Do Not Probe)

Lid Top

O

D/F

Lid Underside

Valve in 

Open 

Position

Channel
Vent Hole
(Do Not Probe)

Valve slot
hole can be
probed to
clean.

Gasket

Channel

Channel
Vent
Hole

Lid Underside

Lid Top

Gasket shown
partially removed

O

D/F

Figure 2 -  Open Vent Mode

3.

Apply sealant (Loctite #262) to the first two full threads of
adapter. Insert threaded end of adapter (27) into open end of
nut (28).

4.

Install adapter (27) and nut (28) in top of  lid and tube assembly.
Use a 5/16" Allen wrench to tighten firmly (10-12 foot pounds).

Valve and Lid Gasket Replacement:

1.

To remove a damaged valve (30) or lid gasket (31), press down
on top of valve until it breaks free.The valve pushes the lid
gasket from the seat. The lid gasket may now be removed from
the lid. Continue pressing hard on the valve to remove it from
the lid.

2.

Install replacement valve (30) through bottom of lid so that the
valve tab is toward center of lid. Snap in place. If necessary,
use a plastic mallet or screwdriver handle to tap the valve in
place. Press the lid gasket (31) firmly in the lid using the end of
a crescent wrench handle. Insert the side with the black marks
first.

CLEANING
General:

  

For routine cleaning, it is not necessary to remove the lid

gasket.  It is not necessary or desirable to remove the valve for any
cleaning procedure. The valve can be depressed from the outside
to assist in removal of the gasket for gasket replacement or when
cleaning dried paint from the channel. The valve should not be
forced past the shoulder which retains it in the lid except for
replacement.

The cam and mating surfaces on the lid and yoke normally don't
require removal for cleaning. Spraying some materials containing
Teflon

®

 or similar materials can necessitate more frequent cleaning

and possible disassembly of the cam. The overspray containing
Teflon

®

 can build up on the cam and mating surfaces causing a

condition where the cam may loosen during use.

Note

Clean cam and mating surface on lid with a solvent soaked
Scotch™ pad and blow dry. If cam loosening persists,
removal of the yoke and cam will be required for more
thorough cleaning of these parts. Again, use a solvent
soaked Scotch™ pad for this purpose. Reassemble lid.

Air Pressure: 

Always clean with reduced air pressure. An air

pressure no greater than 15 to 20 psi will allow quick and thorough
cleaning of the cup and gun and at the same time will:

1 .

Minimize the amount of solvent atomized into the air.

2 .

Prevent possibility of damage to cup from excessive back
pressure.

3 .

Reduce the force with which solvent is expelled from the vent.

Cleaning Procedures:

1 .

Empty paint from cup and add small amount of clean solvent.
The amount required will vary with different coatings and
solvents.

2.

Shake cup to wash down inside surfaces. Then spray solvent
at low air pressure (15-20 psi) to flush out fluid passages.

3 .

Pour out solvent and add same amount of clean solvent.

4a. Again, shake cup. Loosen air cap. Hold a folded cloth over

front of gun and invert cup over solvent receptacle. Trigger
with short bursts to back flush vent channel. With valve in the

D/F

 

position, solvent will be expelled with force from the

channel vent hole in lid.

Alternative to Step 4a.

4b. Shut off air to gun. With valve in the

 

D/F

 

 position, invert cup

over solvent receptacle. Trigger gun.  Allow solvent to drip out
channel vent hole in lid for several seconds, or until clean
solvent is seen.

IMMERSION

Since all materials in the cup are highly solvent resistant, the cup
assembly may be immersed for cleaning. Immersion should not
exceed 24 hours. The use of paint strippers should be avoided
because strippers will affect the aluminum as well as other nonme-
tallic components. If the lid gasket has become swollen from
prolonged exposure to solvents, it will return to its original size
without loss of properties when allowed to dry.

The position of the valve is indicated by alignment of the hole in the
valve slot with the marks cast on the lid. These positions are
identified as on the lid as "O" for vent open and "D/F" for drip free.

OPERATION
Open Vent Mode "O" -

 To operate in the open vent mode, rotate the

valve with a screwdriver or coin so that the hole in the valve slot is
aligned with the "O" on the lid.  See Figure 2.

If the valve slot hole should plug while operating in the "O" vent
mode, use a pointed tool such as a nail or drill bit to probe through
the valve slot hole to clear away the obstruction.

Summary of Contents for FLG-692

Page 1: ...to split See Spray Gun Guide SB 2 001 which is available upon request for details concerning set up of spray guns To hang the spray gun when not using refer to the Accessories page 8 192219 or GH 407...

Page 2: ...erials example methylene chloride and 1 1 1 used with these solvents However aluminum is widely Trichlorethylene are not chemically com used in other spray application equipment such as patible with t...

Page 3: ...assist in removal of the gasket for gasket replacement or when cleaning dried paint from the channel The valve should not be forced past the shoulder which retains it in the lid except for replacement...

Page 4: ...4 Needle Packing Nut 1 25 FLG 484 Needle Packing Nut Kit 3 Packings 1 Nut 26 FLG 330 Fluid Inlet Fitting 1 27 Adapter 1 2 NPS M 1 28 Nut 3 8 NPS F 1 29 Cam 1 30 TGC 407 1 K3 Drip Free Valve Gasket 1 K...

Page 5: ...HVLP FLG 694 115 1 FLG 1 1 FLG 302 15K 1 5 mm CONVENTIONAL Chart 2 FLUID TIPS Fluid Tip Fluid Tip FLUID TIP Applications Ref No 5 Size in Size mm FLG 302 13K 0 051 1 3 Stains Lacquers Basecoats Clears...

Page 6: ...d too far Obstruction in fluid passage Loose or broken fluid tube or fluid inlet nipple Dry or loose fluid needle packing nut Fan adjustment screw not seating properly Air cap retaining ring loose No...

Page 7: ...slow Hold gun at right angle to work and adapt to proper gun technique Thin sandy coarse finish Gun too far from surface Check distance Normally 6 8 drying before it flows out Too much air pressure Re...

Page 8: ...um distillates tocontaminatepaint MSDS available upon request Industrial Quick Connects Approved for HVLP Guns Air High Flow Ball and Ring Type HC 4419 1 4 NPS F HC 4699 1 4 NPT M HC 1166 1 4 NPT M HC...

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