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Revision history

After publication of this service manual, the parts and mechanism may be subject to change for improve-
ment of their performance.
Therefore, the descriptions given in this service manual may not coincide with the actual machine.

When any change has been made to the descriptions in the service manual, a revised version will be
issued with a revision mark added as required.

Revision mark:

• To indicate clearly a section revised, show

to the left of the revised section.

A number within

represents the number of times the revision has been made.

• To indicate clearly a section revised, show

in the lower outside section of the corresponding

page.
A number within

represents the number of times the revision has been made.

NOTE

Revision marks shown in a page are restricted only to the latest ones with the old ones deleted.

• When a page revised in Ver. 2.0 has been changed in Ver. 3.0:

The revision marks for Ver. 3.0 only are shown with those for Ver. 2.0 deleted.

• When a page revised in Ver. 2.0 has not been changed in Ver. 3.0:

The revision marks for Ver. 2.0 are left as they are.

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2006/09

2.0

Revision in relation to launching of C6500

2004/10

1.0

—

Issue of the first edition

Date

Service manual Ver.

Revision mark

Descriptions of revision

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Summary of Contents for ineo+ 6500

Page 1: ...Dynamic balance www develop de ineo 6500 Service Manual Theory of Operation ...

Page 2: ...on of the service manual C 2 Notation of the service manual C 3 bizhub PRO C6500 OUTLINE 1 CONFIGURATION OPERATION 11 For particulars see the contents of the main body DF 609 OUTLINE 1 CONFIGURATION OPERATION 7 For particulars see the contents of DF 609 PF 601 HT 504 OUTLINE 1 CONFIGURATION OPERATION 5 For particulars see the contents of PF 601 HT 504 LU 202 HT 503 OUTLINE 1 CONFIGURATION OPERATIO...

Page 3: ...TION OPERATION 7 For particulars see the contents of FS 503 FS 607 OUTLINE 1 COMPOSITION OPERATION 11 For particulars see the contents of FS 607 PI 502 OUTLINE 1 COMPOSITION OPERATION 5 For particulars see the contents of PI 502 PK 512 513 OUTLINE 1 COMPOSITION OPERATION 5 For particulars see the contents of PK 512 513 SD 501 OUTLINE 1 COMPOSITION OPERATION 13 For particulars see the contents of S...

Page 4: ... the course of technical training and even after that for performing maintenance and control of the product properly Keep this Service Manual also for future service In this Service Manual each of three expressions DANGER WARNING and CAUTION is defined as follows together with a symbol mark to be used in a limited meaning When servicing the product the relevant works disassembling reassembling adj...

Page 5: ...erformance and safety Such modifications are therefore strictly prohibited The points listed below are not exhaustive but they illustrate the reason ing behind this policy SAFETY WARNINGS Prohibited Actions DANGER Using any cables or power cord not specified by KMBT Using any fuse or thermostat not specified by KMBT Safety will not be assured leading to a risk of fire and injury Disabling fuse fun...

Page 6: ...ing enough cur rent capacity and the cord set meets regulatory requirements for the area Use of inadequate cord set leads to fire or electric shock Attach power plug which meets the following criteria having configuration intended for the connection to wall outlet appropriate for the product s rated voltage and current and the plug has pin terminal s for grounding and meets regulatory requirements...

Page 7: ...directly into wall outlet having same configuration as the plug Use of an adapter leads to the product connecting to inadequate power supply voltage current capacity grounding and may result in fire or electric shock If proper wall outlet is not available advice the customer to contact qualified electrician for the installation Plug the power cord into the dedicated wall outlet with a capacity gre...

Page 8: ... cord with the fixture properly If the power cord inlet type is not connected to the prod uct securely a contact problem may lead to increased resistance overheating and risk of fire Check whether the power cord is not stepped on or pinched by a table and so on Overheating may occur there leading to a risk of fire Check whether the power cord is damaged Check whether the sheath is damaged If the p...

Page 9: ...the power cord grasp the plug not the cable The cable may be broken leading to a risk of fire and electric shock Power Plug and Cord WARNING Wiring WARNING Never use multi plug adapters to plug multiple power cords in the same outlet If used the risk of fire exists When an extension cord is required use a specified one Current that can flow in the extension cord is limited so using a too long exte...

Page 10: ...ed over an extended period of time holidays etc switch it off and unplug the power cord Dust collected around the power plug and outlet may cause fire Ventilation CAUTION The product generates ozone gas during operation but it will not be harmful to the human body If a bad smell of ozone is present in the following cases ventilate the room a When the product is used in a poorly ventilated room b W...

Page 11: ... plugs from the product and options When the power plug is inserted in the wall outlet some units are still powered even if the POWER switch is turned OFF Arisk of electric shock exists The area around the fixing unit is hot You may get burnt Work Performed with the Product Powered On WARNING Take every care when making adjustments or performing an operation check with the product powered If you m...

Page 12: ... can leak leading to a risk of electric shock or fire Carefully remove all toner remnants and dust from electri cal parts and electrode units such as a charging corona unit Current can leak leading to a risk of product trouble or fire Check high voltage cables and sheaths for any damage Current can leak leading to a risk of electric shock or fire Check electrode units such as a charging corona uni...

Page 13: ...he instal lation state A risk of fire exists Check the interlock switch and actuator for loosening and check whether the interlock functions properly If the interlock does not function you may receive an electric shock or be injured when you insert your hand in the product e g for clearing paper jam Make sure the wiring cannot come into contact with sharp edges burrs or other pointed parts Current...

Page 14: ...ou may be burned due to dust explosion Handling of Service Materials CAUTION Unplug the power cord from the wall outlet Isopropyl alcohol and acetone are highly flammable and must be handled with care A risk of fire exists Do not replace the cover or turn the product ON before any solvent remnants on the cleaned parts have fully evaporated A risk of fire exists Use only a small amount of cleaner a...

Page 15: ... une batterie du même type ou d un type équivalent recom mandé par le constructeur Mettre au rebut les batteries usagées conformément aux instructions du fabricant Denmark ADVARSEL Lithiumbatteri Eksplosionsfare ved fejlagtig håndtering Udskiftning må kun ske med batteri af samme fabrikat og type Levér det brugte batteri tilbage til leverandøren Finland Sweden VAROlTUS Paristo voi räjähtää jos se ...

Page 16: ... United States This copier is certified as a Class 1 laser product under the U S Department of Health and Human Services DHHS Radiation Performance Standard according to the Radiation Control for Health and Safety Act of 1968 Since radiation emit ted inside this copier is completely confined within protective housings and external covers the laser beam cannot escape during any phase of normal user...

Page 17: ...els shown below are attached in some areas on in the machine When accessing these areas for maintenance repair or adjustment special care should be taken to avoid burns and electric shock INDICATION OF WARNING ON THE MACHINE a03up0e001ca ...

Page 18: ... burned or injured if you touch any area that you are advised by any caution label to keep yourself away from Do not remove caution labels And also when the caution label is peeled off or soiled and cannot be seen clearly replace it with a new caution label ...

Page 19: ...of a serious accident has been received from a customer an on site evalua tion must be carried out quickly and KMBT must be notified 3 To determine the cause of the accident conditions and materials must be recorded through direct on site checks in accordance with instructions issued by KMBT 4 For reports and measures concerning serious accidents follow the regulations speci fied by every distribu...

Page 20: ...nal revenue stamps canceled or uncanceled Passports Immigration papers Motor vehicle licenses and titles House and property titles and deeds General Identification cards badges or insignias Copyrighted works without permission of the copyright owner In addition it is prohibited under any circumstances to copy domestic or foreign currencies or works of art without permission of the copyright owner ...

Page 21: ... with an asterisk are described only in the service manual of the main body OUTLINE System configuration product specifications unit configuration and paper path COMPOSITION OPERATION Configuration of each unit explanation of the operating system and explanation of the control system OUTLINE System configuration and product specifications MAINTENANCE Service schedule maintenance steps list of serv...

Page 22: ...ipt3 Option PS3 Option 4 Microsoft Windows 95 Windows 95 Microsoft Windows 98 Windows 98 Microsoft Windows Me Windows Me Microsoft Windows NT 4 0 Windows NT 4 0 or Windows NT Microsoft Windows 2000 Windows 2000 Microsoft Windows XP Windows XP When the description is made in combination of the OS s mentioned above Windows 95 98 Me Windows NT 4 0 2000 Windows NT 2000 XP Windows 95 98 Me NT 2000 XP C...

Page 23: ...l signal LCK Lock LD PLL lock signal FR Forward reverse rotation signal EM Lock LCK LD Motor lock abnormality BLK Drive brake signal P S Power stop S S Operating load start stop signal SS CW CCW F R Rotational direction switching signal ENB Effective signal TEMP_ER Motor temperature abnormality detection signal Fan FM 24V Power to drive the fan motor CONT DRIVE Drive signal HL Speed control signal...

Page 24: ...IN Serial input SOUT Serial output DTR Data terminal operation available GND Signal ground earth DSR DSET Data set ready RTS Transmission request signal CTS Consent transmission signal RI Ring indicator TXD Serial transmission data RXD Serial reception data Classification Load symbol Ex of signal name Description ...

Page 25: ...C 6 Blank Page ...

Page 26: ...SERVICE MANUAL 2006 09 Ver 1 0 Theory of Operation Main body C6500 ...

Page 27: ... represents the number of times the revision has been made To indicate clearly a section revised show in the lower outside section of the correspond ing page A number within represents the number of times the revision has been made NOTE Revision marks shown in a page are restricted only to the latest ones with the old ones deleted When a page revised in Ver 2 0 has been changed in Ver 3 0 The revi...

Page 28: ... 10 Transfer belt cleaning Sub step 3 19 6 11 Second transfer roller Lw cleaning Sub step 4 20 6 12 Toner collection Sub step 5 21 6 13 Process speed 22 7 SCANNER SECTION 23 7 1 Configuration 23 7 2 Drive 23 7 3 Operation 24 7 3 1 Scanner Exposure lamp control 24 7 3 2 Original size detection control 29 7 3 3 Original reading area 30 7 3 4 AE ACS control 30 7 3 5 Image processing 30 8 WRITE SECTIO...

Page 29: ...lip prevention for the belt cleaning blade 54 11 3 7 Control against belt filming 54 11 3 8 Image stabilization control 54 12 DEVELOPING SECTION 55 12 1 Configuration 55 12 2 Drive 56 12 3 Operation 57 12 3 1 Developer conveyance 57 12 3 2 Developing bias control 57 12 3 3 Developing suction control 58 12 3 4 Image stabilization control 58 13 TONER SUPPLY SECTION 59 13 1 Configuration 59 13 2 Driv...

Page 30: ...ng edge timing correction control 85 18 3 4 Registration speed correction control 85 19 ADU SECTION 86 19 1 Configuration 86 19 2 Drive 87 19 3 Operation 88 19 3 1 Paper reverse control 88 19 3 2 ADU conveyance control 91 19 3 3 Back side centering correction control 91 20 REVERSE PAPER EXIT SECTION 92 20 1 Configuration 92 20 2 Drive 93 20 2 1 Reverse paper exit drive 93 20 2 2 Paper exit drive O...

Page 31: ...ngs 115 23 2 3 Other Image stabilizing controls 116 24 IMAGE PROCESSING 117 24 1 Operation flow 117 24 2 Image type classification 118 25 OTHER CONTROLS 121 25 1 Power On control 121 25 1 1 Parts that operate when the main power switch SW1 is turned on 121 25 1 2 Parts that operate when the sub power switch SW2 is turned on 122 25 2 Fan control 123 25 2 1 Configuration 123 25 2 2 Operation 124 25 ...

Page 32: ...acity paper feed tray PF 601 15 Saddle stitching unit SD 501 5 Dehumidifier fan heater HT 504 16 Large capacity stacker LS 501 6 Built in type image controller IC 408 17 Punch and folding unit FD 501 7 Server type image controller IC 303 18 staple finisher FS 503 8 Hard disk HD 506 19 Original cover OC 506 9 Output tray OT 502 20 Auto double sided original feeder DF 609 10 Conveyance cooling unit ...

Page 33: ...but RU 503 cannot be used when connecting to FS 503 5 Metric destination External RU 504 FD 501 Inch destination External RU 504 No Paper feeding option Combinations for finishing AC power to be connected to 1 PF 601 1 RU 504 4 FS 503 External RU 504 2 PF 601 1 RU 503 4 FD 501 External FD 501 3 PF 601 1 RU 503 4 SD 501 External SD 501 4 PF 601 1 RU 503 4 LS 501 External LS 501 5 PF 601 1 RU 504 4 ...

Page 34: ...ize A3 or 11 x 17 Custom paper is Max 303 x 438mm Copy size Tray1 2 3 SRA3 A3 B4 SRA4 A4 SRA4S A4 A4S B5 B5S A5S 13 x 19 12 x 18 11 x 17 81 2 x 14 81 2 x 11 81 2 x 11S 51 2 x 81 2S 81 2 x 13 81 4 x 13 8 1 8 x 131 4 8 x 13 8K 16K 16KS Tab paper A4 81 2 x 11 Custom paper Max 330 x 487mm Min 140 x 182 mm Bypass feed SRA3 A3 B4 SRA4 SRA4S A4 A4S B5 B5S A5 A5S B6S A6S 13 x 19 12 x 18 11 x 17 81 2 x 14 ...

Page 35: ...n A4 81 2 x 11 Continuous copy count Up to 9 999 sheets Resolution Scan Main scanning 600 dpi Sub scanning 600 dpi Write Main scanning 600 dpi Sub scanning 600 dpi 1800 dpi 1 Standard memory 256 MB for each color Y M C K Expansion memory HD 506 30 GB for each color Y M C K No of originals in memory Reference value Full color Line1 Line2 Dot1 Dot2 23 sheets 5461 sheets 2 Priority in high compressio...

Page 36: ...ermined single sided printing only Type of paper Tray1 2 3 Bypass feed Plain paper A4 81 2 x 11 or larger 64 to 256 g m2 A4 81 2 x 11 or smaller 64 to 209 g m2 64 to 300g m2 High Quality paper A4 81 2 x 11 or larger 64 to 256 g m2 A4 81 2 x 11 or smaller 64 to 209 g m2 64 to 300g m2 Color Specific paper A4 81 2 x 11 or larger 64 to 256 g m2 A4 81 2 x 11 or smaller 64 to 209 g m2 64 to 300g m2 Coat...

Page 37: ...ife Type name Toner bottle Y 24 000 prints 1 TN610Y Toner bottle M 24 000 prints 1 TN610M Toner bottle C 24 000 prints 1 TN610C Toner bottle K 35 000 prints 1 TN610K Drum cartridge 200 000 prints 2 DU 102 Developer Y 200 000 prints 2 DV610 Y Developer M 200 000 prints 2 DV610 M Developer C 200 000 prints 2 DV610 C Developer K 200 000 prints 2 DV610 K Toner collection box Assy 50 000 prints 3 A03UA...

Page 38: ...he optional unit connection con figuration P2 is No 9 3 950W or less B When the type of the optional unit connection con figuration P2 is No 10 Metric 4 060W or less B When the type of the optional unit connection con figuration P2 is No 9 3 550W or less B When the type of the optional unit connection con figuration P2 is No 10 Dimensions Main body OC 506 786 W x 992 D x 1 056 H mm Main body DF 60...

Page 39: ...eration panel Scanner section Toner supply section Developing section Write section Paper feed section Vertical convey ance section Toner collection section Charging section Registration section Photo conductor section ADU section Reverse exit section OT 502 option Fusing section DF 609 option Paper feed section ...

Page 40: ...ATH a03ut1c003ca Straight paper exit Transfer Fusing conveyance Paper feed common Bypass tray paper feed PF paper feed LU paper feed Vertical conveyance Tray 3 paper feed Tray 2 paper feed Tray 1 paper feed ADU conveyance Reverse conveyance Reversed paper exit Paper exit common ...

Page 41: ...4 PAPER PATH 10 Theory of Operation Ver1 0 Sep 2006 bizhub PRO C6500 Blank page ...

Page 42: ...d IPB Controls various image processing No Printer control board PRCB Controls printer mechanism load applied to the components such as motors fans solenoids and sensors Yes NVRAM board NRB Performs various adjustments stores setting data No CDB SCDB Fusing Unit HDD ACDB HV DCPS PS SD PS M MC M PS SD M M MC TDB M MC Write Section IFB RU OACB RS232C I F IPB FS FS FD LS SD PF LU DF OB NRB LAN I F Pa...

Page 43: ...om the transfer belt Sub step 1 Drum cleaning Removes the remaining toner on the surface of the photoconductor drums after the first transfer Sub step 2 Exposure before charging Discharges the surface of the photoconductor drums after the drum cleaning Sub step 3 Transfer belt cleaning Removes the remaining toner on the transfer belt surface after the second transfer Sub step 4 Second transfer rol...

Page 44: ...e charging control plate 6 3 Laser exposure process Step 2 The material used for the drum surface has a characteristic that holds electrostatic charges in darkness and dis charges under light This enables creating a electrostatic latent image on the drum with laser beam The laser beam draws the image shining on certain points on the drum where the text or image presents according to color separati...

Page 45: ...e photoconductor drum is charged negatively while the image points are neutralized As the toner is negatively charged it is attracted to the image points on the drum and as a result a visible toner image is created on the drum This operation is referred to as develop ment 1 Drum 3 Negatively charged toner 2 Negative electrostatic charge 4 Developing roller a03ut2c005ca 4 3 2 1 ...

Page 46: ...ed on the belt This is called as first transfer In order to carry out the first transfer a positive high DC voltage bias is applied to the first transfer roller provided on the back surface of the transfer belt This makes the transfer belt surface have a positive potential higher than that of the each drum surface so that the toner on the drums are attracted to the transfer belt 1 Drum Y 5 Negativ...

Page 47: ...the second transfer roller Lw located at the back side of the transfer belt rotates to transport paper applying a pressure on the belt while a high negative DC bias is applied to the second transfer roller Up inside the belt Because of a potential difference between the two rollers the toner image can be transferred to the paper from the belt 1 Transfer belt 3 Second transfer roller Lw 2 Paper 4 S...

Page 48: ...ate contact with the transfer belt Once the toner is transferred to the paper the paper must be sep arated from the belt The separating operation is called as separation In order to achieve the separation a high AC or DC bias is applied to the discharging section to attract the paper separating it from the transfer belt 1 Transfer belt 3 Second transfer roller Lw 2 Paper 4 Discharging section for ...

Page 49: ...ner off the drum surface 6 9 Exposure before charging Sub step 2 After the drum cleaning electric potential slightly remains on the drum surface while the toner is completely removed Since charging the drum for the next copying or printing cannot be normally performed with the remaining potential the potential on the drum surface is completely neutralized by means of erase lamp EL This process is ...

Page 50: ...s slightly on the transfer belt after the second transfer The process that cleans the remaining toner off is called Transfer belt cleaning The transfer belt cleaning is made by the cleaning blade Its edge made of urethane rubber scrapes the toner off the belt surface 1 Transfer belt 3 Cleaning blade 2 Remaining toner a03ut2c011ca 1 3 2 ...

Page 51: ...the roller a negative and positive high DC bias is applied to the second transfer roller Up alternately so that the toner on the second transfer roller Lw is attracted to the transfer belt The toner transferred to the belt surface is removed by the transfer belt cleaning described in the previous section 1 Transfer belt 4 When a positive DC bias is applied 2 Second transfer roller Lw 5 When a nega...

Page 52: ...moved from the drums and the transfer belt is collected to the toner collection box through the toner collection screw 1 Toner collection box 4 Toner collecting port Drum M 2 Toner collecting port Transfer belt 5 Toner collecting port Drum C 3 Toner collecting port Drum Y 6 Toner collecting port Drum K a03ut2c013ca 2 3 4 5 6 1 ...

Page 53: ...commodate with various types of paper One of the three set tings is used according to the paper thickness weight and whether the paper is coated or not Paper weight Plain paper Glossy photo paper 64 to 135 g m2 300 m s 1 1 speed 106 to 135 g m2 207 7 m s 2 3 speed 136 to 209 g m2 207 7 m s 2 3 speed 150 m s 1 2 speed 210 to 300 g m2 150 m s 1 2 speed ...

Page 54: ...er1 0 Sep 2006 7 SCANNER SECTION 7 1 Configuration 7 2 Drive 1 Exposure unit 4 Scanner wire Rr 2 Scanner wire Fr 5 Scanner motor M1 3 V mirror unit a03ut2c014ca CCD board CCD unit Shading correc tion plate Exposure unit Mirror unit a03ut2c015ca FRONT 5 1 4 3 2 ...

Page 55: ...p turned on The black correction is performed by reading the brightness with the L1 turned off To acquire the white correction data the brightness of each pixel is compared between the first time cor rection and the second time correction and the brighter one is used as a white correction data The shading correction reading operation differs between when the sub power switch SW2 ON and when the st...

Page 56: ...exposure unit are the same as when the SW2 is turned on C Original reading mode There are two original reading modes platen mode and DF mode Whether the density setting is set to manual or AE the two modes differ in movement of the exposure unit 1 When selecting the manual density setting 1 Home position 5 White correction Second time 2 Scanner home sensor PS1 6 Exposure scan 3 Platen APS position...

Page 57: ...ding to the amount of light The CCD sensor includes three separate photo receivers corresponding to each color R G and B The R G and B analog signals are individually converted to a digital signal A D convert in the CCD board CCDB The A D convert is controlled by the image processing board IPB 1 Home position 5 White correction Second time 2 PS1 6 AE scan 3 Platen APS position 7 Exposure scan 4 Wh...

Page 58: ... the DF mode 1 When AE ACS is not set 2 When AE ACE is set Platen mode 1 Home position 5 White correction Second time 2 Scanner home sensor PS1 6 Exposure scan 270 mm s 3 Platen APS position 7 Home position search 4 White correction First time 1 Home position 5 White correction Second time 2 PS1 6 AE ACS scan 409 mm s 3 Platen APS position 7 Exposure scan 270 mm s 4 White correction First time 8 H...

Page 59: ... for the second page 270 mm s 4 White correction First time 5 White correction Second time 11 Timing of the original replacement 6 AE ACS scan for the first page 409 mm s 12 AE ACS scan for the last page 409 mm s 7 Exposure scan for the first page 270 mm s 13 Exposure scan for the last page 270 mm s 8 Timing of the original replacement 14 Home position search a03ut2c022ca 2 1 3 4 5 6 7 10 8 11 9 1...

Page 60: ...inal size in the main scanning direction is detected twice and the larger one is regarded as the orig inal size Original size CCD sensor Length of detection mm PS3 ON OFF PS4 ON OFF Smallest 102 OFF OFF B5S 182 ON OFF B5 257 OFF OFF B4 257 ON ON A4S 210 ON OFF A4 297 OFF OFF A3 297 ON ON 81 2 x 11S 215 9 ON OFF 81 2 x 11 279 4 OFF OFF 81 2 x 14 215 9 ON ON 11 x 17 279 4 ON ON 1 First Original size...

Page 61: ... detected and color or monochrome print is selected automatically A AE ACS sampling area The original density sampling area for both in platen mode and DF mode is same as the original reading area 7 3 5 Image processing For the image processing the following items are provided Refer to 24 IMAGE PROCESSING for details See P 117 AOC automatic offset control AGC automatic gain control Shading correct...

Page 62: ...ite unit K only a03ut3c025ca Write unit Y Write unit M Write unit C Write unit K Dust proof glass Laser correction motor Index board INDEXB Index lens CY2 lens fθ lens Index mirror Laser drive board LASDB Collimator lens unit CY1 lens Temperature sensor board TEMSB 1 Laser correction home sensor Polygon mirror ...

Page 63: ...1 0 Sep 2006 bizhub PRO C6500 8 2 Operation 8 2 1 Laser beam path 1 Laser diode 6 Index lens 2 Collimator lens 7 Index board INDEXB 3 CY1 lens 8 Drum 4 Polygon mirror 9 Dust proof glass 5 fθ lens 10 CY2 lens a03ut2c026ca 1 1 2 3 4 5 6 7 8 9 10 ...

Page 64: ...board Y LASDB Y M LASDB M C LASDB C K LASDB K in the IPB The laser drive boards emit laser beam to create an electrostatic latent image on the corresponding drums Each laser drive board emits two beams per one laser diode and writes two lines per one scanning The write start position is determined according to the INDEX signals detected by the Index boards Y INDEXB Y M INDEXB M C INDEXB C and K IN...

Page 65: ...ial horizontal magnification is made by adjusting the write units mechanically The other four color registration controls are performed electrically 1 To show the symptoms plainly the sample figures in the table indicate the positions of only two colors 2 The gap between the upper and lower lines in the sample figures for Drift in the main scanning direction Entire horizontal magnification and Par...

Page 66: ... the marks to know how much they are shifted from each other If the shift amount falls outside the prescribed range the image write tim ing the clock frequency and the angle of the CY2 lens 2 for the corresponding color are adjusted as necessary 1 Drum Y 8 Write unit K 2 Write unit Y 9 Transfer belt 3 Drum M 10 Transferring direction 4 Write unit M 11 Color registration sensor Fr PS8 5 Drum C 12 C...

Page 67: ...ransfer belt in that order forming two marks per line one each on the left and right sides on the belt The left and right positions of the marks on the belt correspond to the positions of the color registration sensors Rr PS9 and Fr PS8 1 Color registration mark K 5 Color registration sensor Fr PS8 2 Color registration mark C 6 Color registration sensor Rr PS9 3 Color registration mark M 7 Transfe...

Page 68: ...ch color and convert the detected result into digital signals The edge detection is performed at four points edges per mark 1 Detecting direction transferring direction 4 Color registration sensor Fr and Rr PS8 and PS9 2 Binarized digital signals 3 Detection signal of the color registration sensors Fr and Rr PS8 and PS9 analog signal 5 Color registration mark a03ut2c110ca 1 2 3 4 5 ...

Page 69: ...or cyan magenta yellow colors are compared with those for black color and the differences are determined as color drift amounts In addition to that the difference between the PS8 and PS9 time intervals of black color is compared with those of the other colors in order to determine color drift amounts caused by tilt of write units According to the obtained drift amounts the registration control is ...

Page 70: ...anged with DIPSW in service mode to carry out the control after finishing a copy print job In case of the Operation condition 4 and 5 the color registration correction control is performed at the beginning of the first copy print after unity of the operating condition 8 2 4 Front back sides skew correction in main scan direction If a black image written by the write unit K is skewed in the main sc...

Page 71: ... are provided Refer to 23 IMAGE STABILIZATION CONTROL for details See P 110 MPC maximum power control APC automatic power control Vm adjustment control Color registration control 8 2 7 Image processing For the image processing the following items are provided Refer to 24 IMAGE PROCESSING for details See P 117 Rotation Expansion 2dotPWM PWM Frequency conversion ...

Page 72: ...Theory of Operation Ver1 0 Sep 2006 9 PHOTOCONDUCTOR SECTION 9 1 Configuration a03ut2c028ca Drum Y Drum M Drum C Drum K Transfer belt unit Lubricant applying roller Lubrication Cleaning blade Toner collection screw Erase lamp Developing unit Drum ...

Page 73: ...9 PHOTOCONDUCTOR SECTION 42 Theory of Operation Ver1 0 Sep 2006 bizhub PRO C6500 9 2 Drive 1 Drum motor Y M14 M M15 C M16 and K M17 2 Drum a03ut2c026ca 1 2 ...

Page 74: ...e erase lamp and the drum motor are stopped This is the end of Y toner image creating process Creating toner images of the other colors is performed subsequently The first transfer pressure release motor M119 and the second transfer pressure release motor M34 turn on while creating the toner images on each drum When the transfer belt is moved to the first transfer position by the M19 the V_TOP sig...

Page 75: ...ASDB Y Developing bias Y DC HV 1 Developing bias Y AC HV 1 1st transfer Y HV 2 Drum motor M M15 Developing motor M M21 Toner supply motor M M50 Erase lamp M EL M Charging corona M HV 1 Laser drive board M LASDB M Developing bias M DC HV 1 Developing bias M AC HV 1 1st transfer M HV 2 Drum motor C M16 Developing motor C M22 Toner supply motor C M51 Erase lamp C EL C Charging corona C HV 1 Laser dri...

Page 76: ...ibute the electric potential uniformly on the drum surface To light when the drum is in the position before charging B Execution timing Turns on off synchronously with each drum motor 9 3 3 Image stabilization control To achieve stable image quality the following controls are provided Refer to 23 IMAGE STABILIZATION CONTROL for details See P 110 Drum rotation control Vm adjustment control ...

Page 77: ...ECTION 46 Theory of Operation Ver1 0 Sep 2006 bizhub PRO C6500 10 CHARGING SECTION 10 1 Configuration a03ut2c031ca Charging corona Y Charging corona M Charging corona C Charging corona K Charging plate Charging wire ...

Page 78: ...e unit 1 HV 1 boosts 24 VDC and apply a negative DC voltage to the charging wire The wire discharges the negative voltage Charging output range 450 to 1 100 µA B Charging grid To let the charging wire discharge stably a negative high voltage is applied to the charging grid from the high voltage unit 1 HV 1 Charging grid output range 250 to 1 000V ...

Page 79: ...lt cleaning blade Toner guide roller Toner collection screw Image correction unit First transfer roller Y First transfer roller M First transfer roller C First transfer roller K Second transfer roller Up Separation claw unit Transfer belt PGC sensor shutter Color registration sensor shutter Rr Color registration sensor shutter Fr Second transfer roller Lw ...

Page 80: ...11 Black and white mode Only first transfer rollers K is pressed 4 First transfer roller C 12 Full color mode all pressed 5 First transfer roller K 13 First transfer roller K pressure release arm 6 First transfer pressure release motor M19 14 Drive coupling 7 Transfer belt 15 First transfer roller K pressure release cam 8 Transfer belt motor M18 16 First transfer rollers Y M C pressure release cam...

Page 81: ...ON 50 Theory of Operation Ver1 0 Sep 2006 bizhub PRO C6500 11 2 2 Second transfer pressure release drive 1 Second transfer pressure release motor M34 3 Second transfer roller Lw 2 Pressure arm 4 Transfer belt a03ut2c026ca 2 3 4 1 A ...

Page 82: ... move the color first transfer roller assy between the three positions according to the print mode In full color mode the both color first transfer roller assy and the first transfer roller K are pressed 3 In black and white mode only the first transfer roller K is pressed The rotating position of the cam is detected by the first transfer HP sensor PS15 The rotation amount of the cam is controlled...

Page 83: ...DC bias applied to the first transfer roller that presses the transfer belt from its inside B First transfer roller DC bias The DC bias for the first transfer roller changes depending on the following conditions Process speed Black and white mode or color mode Humidity Count of uses of the first transfer roller Count of uses of the developer C Operation timing Refer to 9 3 1 Image creation control...

Page 84: ...tes the pressure to the pressure arm is released and the second transfer roller Lw comes down to be released from the transfer belt unit 1 11 3 4 Second transfer control A Second transfer operation The toner on the transfer belt is transferred onto paper when the paper is conveyed in between the transfer belt and the second transfer roller Lw B Second transfer roller Up DC bias The DC bias for the...

Page 85: ...the flip of the belt cleaning blade and the occurrence of white bands on images a toner band is periodically created on the transfer belt Creating the toner band can be enabled disabled with DipSW20 4 11 3 7 Control against belt filming Lubricant contained in the toner adheres to the transfer belt and can cause white bands on images Therefore toner is stored between the belt cleaning blade and the...

Page 86: ...NG SECTION 12 1 Configuration a03ut2c038ca Developing roller Developing unit Y Developing unit M Developing unit C Developing unit K Developer conveyance guide Feed magnet roller Agitator screw Conveyance screw TRC sensor Y TCRS Y TRC sensor M TCRS M TRC sensor C TCRS C TRC sensor K TCRS K ...

Page 87: ...eration Ver1 0 Sep 2006 bizhub PRO C6500 12 2 Drive 1 Agitator screw 4 Conveyance screw 2 Developing coupling 2 5 Developing coupling 1 3 Developing motor Y M20 M M21 C M22 K M23 6 Developing roller 7 Feed roller a03ut2c102ca 7 1 2 3 4 5 6 ...

Page 88: ... developing roller is spread uniformly by the developing regulation plate 5 After transfering the developer onto the drum 3 the remained developer on the developing roller is sent back to the conveyance screw and the agitator screw 12 3 2 Developing bias control A Purpose The developing bias is applied to the developing roller in order to attract toner to the drum surface B Timing Refer to 9 3 1 I...

Page 89: ...brought by the M45 and M46 is sent to the rear of the developing unit via the duct 4 The developing fan 3 M64 3 is provided to cool down the heat around the front side of the developing unit The fresh air brought by the M64 is sent to the front of the developing unit via the duct 5 12 3 4 Image stabilization control To achieve stable image quality the following controls are provided Refer to 23 IM...

Page 90: ...tric sensor Y PZS Y Piezoelectric sensor M PZS M Piezoelectric sensor C PZS C Piezoelectric sensor K PZS K Toner supply motor Y M49 Toner bottle clutch M MC15 Toner supply motor M M50 Toner bottle motor M53 Toner bottle clutch C MC16 Toner supply motor C M51 Toner bottle clutch K MC17 Toner supply motor K M52 Toner supply door open close sensor PS54 Interlock switch 2 MS2 ...

Page 91: ...clutch Y MC14 9 Toner bottle motor M53 3 Toner bottle clutch M MC15 10 Toner supply motor M M50 4 Toner bottle clutch C MC16 11 Toner supply motor Y M49 5 Toner supply gear A same shaft as D 12 Toner bottle drive gear 6 Toner bottle clutch K MC17 13 Toner conveyance screw 7 Toner supply motor K M52 14 Toner supply screw a03ut2c042ca 11 C 12 D A 2 1 10 9 8 7 13 3 4 5 6 B ...

Page 92: ...e toner supply motors are turned on to supply toner up to the specified density 13 3 2 Remaining toner detection control A Remaining toner detection control Toner levels in each toner hopper are detected by the piezoelectric sensors Y PZS Y M PZS M C PZS C and K PZS K B Detection timing During printing always on C No toner display on the operation panel When the value output from the piezoelectric...

Page 93: ...iguration a03ut2c043ca Belt waste toner socket Belt collection pipe Vertical conveyance pipe Horizontal con veyance pipe Waste toner full sensor PS52 Drum Y waste toner socket Drum M waste toner socket Drum C waste toner socket Drum K waste toner socket Waste toner door sensor PS60 Waste toner outlet Toner collection box ...

Page 94: ...on Ver1 0 Sep 2006 14 2 Drive 1 Drum waste toner inlet 5 Vertical conveyance pipe 2 Horizontal conveyance screw 6 Belt collection screw 3 Horizontal conveyance pipe 7 Transfer belt motor M18 4 Paper feed motor M41 8 Belt collection cam a03ut2c044ca 7 8 6 5 2 1 3 4 A ...

Page 95: ...te toner door sensor PS60 14 3 3 Box full control When the waste toner full sensor PS52 is turned on a warning message is displayed on the touch panel There is a box full counter in the NVRAM board NRB After the PS 52 is turned on the counter starts counting For operation details refer to the table blow PS60 PS52 Box full counter Operation ON OFF Print available ON ON Less than 2500 Warning messag...

Page 96: ...5 PAPER FEED SECTION 65 Theory of Operation Ver1 0 Sep 2006 15 PAPER FEED SECTION 15 1 Configuration a03ut2c045ca Pre registration roller Lift plate Tray 1 Tray 2 Tray 3 Paper feed roller Separation roller Pick up roller ...

Page 97: ... clutch 1 MC7 6 Paper feed roller 3 20 Pre registration roller 1 7 Paper feed clutch 3 MC11 21 Pre registration clutch 1 MC8 8 Pick up roller 22 Paper feed roller 2 9 Separation roller 2 23 Paper feed clutch 2 MC9 10 Paper lift motor 3 M40 24 Drive coupling 2 11 Pick up roller 2 25 Pre registration roller 2 12 Paper lift motor 2 M39 26 Pre registration clutch 2 MC10 13 Separation roller 1 27 Drive...

Page 98: ... shaft and the plate is kept in a horizontal position by the drive pulley 4 one for each of the lift drive shaft 5 via each pulley 9 When the each lift drive shaft of the trays are rotated by the paper lift motors 1 M38 1 2 M39 2 and 3 M40 3 the each drive pulley winds up the wire and then the lift plate goes up 1 M38 6 Shaft 2 M39 7 Lift plate 3 M40 8 Lift wires 4 Drive pulley 9 Pulleys 5 Lift dr...

Page 99: ...on control A Detection in main scanning direction Paper size in main scanning direction is detected by the resistance value of the paper size VR 1 VR1 2 VR2 and 3 VR3 The resistance value of the VR1 VR2 and VR3 varies depending on the position of the guide plate B Detection in sub scanning direction Paper size in sub scanning direction is detected by on off status of the paper size sensors Fr1 PS3...

Page 100: ...he SD7 SD8 and SD9 turn on the pick up roller descends and presses the paper by its own weight The pick up roller rotates to feed the top sheet to the paper feed roller by means of the M41 drive force transmitted via the MC7 MC9 and MC11 The subsequent feeding by the pick up roller is made when the paper feed sensors 1 PS29 2 PS35 and 3 PS41 detect the rear end of the previous paper 3 1 Print star...

Page 101: ...eet of paper is present the separation roller is driven by the paper feed roller in the direction of arrow 5 since the torque is over the limit When multiple sheets of paper are fed the separation roller reverses the direction of rotation 2 opposite to the paper feed roller the separation roller the direction of rotation 2 opposite to the paper feed roller feeds the lower paper 7 that contacts wit...

Page 102: ...n the paper feed sensors 1 PS29 2 PS35 and 3 PS41 In order to correct skew of the paper the leading edge of the paper is pressed against the pre registration roller that is not moving until the paper forms a small loop 2 This is made by stopping the paper feed roller after the specified time passed from when the PS29 PS35 and PS41 turn on 1 Actuator 5 Paper feed roller 2 Loop 6 PS29 PS35 PS41 3 Se...

Page 103: ...continue to transmit the drive force to the paper feed roller to assist the paper feed until the pre registration roller grips the paper The pre registration operation for the second and subsequent papers 5 is performed turning off 6 the MC8 MC10 and MC12 after the specified time passed from when the PS29 PS35 and PS41 turn on so that the operation does not interrupt feeding of the previous paper ...

Page 104: ...d The PS32 PS38 and PS44 turn on and off each time the slits 3 4 and 5 of the actuator passes through The main body control section counts the number of on off s of the PS32 PS38 and PS44 to detect the amount of remaining paper in four levels Slit count Remaining amount of paper Remaining amount Indication on the touch panel 0 100 to 75 4 lit 1 75 to 50 3 lit 2 50 to 25 2 lit 3 25 to 0 1 lit 1 Rot...

Page 105: ...peration Ver1 0 Sep 2006 bizhub PRO C6500 16 BYPASS FEED TRAY SECTION 16 1 Configuration a03ut2c053ca Pick up roller Lift plate Paper feed roller Separation roller Paper size sensor BP1 PS48 Paper empty sensor BP PS47 Paper size sensor BP2 PS49 ...

Page 106: ...ON 75 Theory of Operation Ver1 0 Sep 2006 16 2 Drive 1 Lift gear 5 Drive coupling 2 Pick up roller 6 Paper feed roller 3 Separation roller 7 Paper feed clutch BP MC6 4 Paper feed motor M41 8 Paper lift motor BP M35 a03ut2c054ca 4 3 5 1 6 8 2 7 ...

Page 107: ...ed on again by the top sheet the and makes the M35 stop to stop lifting the lift plate 2 Plate down operation The paper empty sensor BP PS47 turns off when the bypass feed tray runs out of paper This makes the M35 rotate in reverse to lower the lift plate The lift plate goes down when the paper is removed from the tray When the paper supply door of LU is opened the lift plate goes down The M35 sto...

Page 108: ...C6 are turned on 2 When the SD5 turns on the pick up roller descends and presses the paper by its own weight The pick up roller rotates to feed the top sheet to the paper feed roller by means of the M41 drive force transmitted via the MC6 The subsequent feeding by the pick up roller is made when the paper feed sensor BP PS26 detects the rear end of the previous paper 3 1 Print start signal 3 Secon...

Page 109: ...f arrow 3 since the torque is over the limit When multiple sheets of paper are fed the separation roller reverses the direction of rotation 7 opposite to the paper feed roller and feeds the lower paper 2 that contacts with the separation roller back to the tray 1 The drop in frictional force between the two rollers due to the multiple sheets causes the counter rotat ing of the separation roller 16...

Page 110: ...ory of Operation Ver1 0 Sep 2006 17 VERTICAL CONVEYANCE SECTION 17 1 Configuration a03ut2c056ca Intermediate conveyance roller 1 Vertical conveyance sensor PS50 Vertical conveyance door sensor PS51 Intermediate conveyance roller 1 Vertical conveyance door ...

Page 111: ...EYANCE SECTION 80 Theory of Operation Ver1 0 Sep 2006 bizhub PRO C6500 17 2 Drive 1 Intermediate conveyance clutch 1 MC13 3 Drive coupling 2 Paper feed motor M41 4 Intermediate conveyance roller 1 a03ut2c057ca 2 3 1 4 ...

Page 112: ...e section ADU by the pre registration roller The intermediate conveyance roller 1 assists to convey the paper that is fed from the trays 2 and 3 because the conveyance distance to the intermediate conveyance roller 2 is rather long The paper feed motor M41 drives the intermediate conveyance roller 1 via the intermediate conveyance clutch 1 MC13 The MC13 turns ON at the same time as the paper feed ...

Page 113: ...18 1 Configuration a03ut2c058ca Registration driven roller Leading edge sensor PS63 Registration sensor PS22 Registration roller Registration tempera ture sensor TEMS1 Loop roller Loop roller Registration driven roller Leading edge sensor PS63 Registration sensor PS22 Registration temperature sensor TEMS1 ...

Page 114: ...bizhub PRO C6500 18 REGISTRATION SECTION 83 Theory of Operation Ver1 0 Sep 2006 18 2 Drive 1 Loop motor M31 3 Registration roller 2 Loop roller 4 Registration motor M30 a03ut2c059ca 3 2 4 1 ...

Page 115: ...g the leading edge of paper Because the registration motor M30 is stopping the leading edge of paper is pressed against the registra tion roller that is not moving The paper forms a small loop before the M31 stops Making paper form a loop enables to correct skew of the paper 1 Intermediate conveyance roller 2 6 Transfer belt unit 2 Loop roller 7 Leading edge sensor PS63 3 Registration loop 8 Regis...

Page 116: ...e time period from when the registration motor M30 starts to rotate until the leading edge sensor PS63 detects the leading edge of paper is counted Based on the counted time the time when the paper gets to the second transfer section is estimated If the estimated arrival time is earlier later than the proper arrival time the deceleration timing of the registra tion roller and the loop roller line ...

Page 117: ...61 ADU conveyance roller 2 ADU conveyance roller 3 ADU pre registration roller Intermediate conveyance sensor 2 PS28 Intermediate conveyance roller 2 Intermediate conveyance sensor 1 PS27 ADU stop sensor PS20 ADU centering sensor PS65 ADU gate ADU reverse roller ADU reverse sensor PS21 ADU loop roller ADU pre registration sensor PS23 Intermediateconveyance roller 2 ...

Page 118: ...e roller 1 4 ADU pre registration roller 15 ADU conveyance clutch 1 MC1 5 ADU pre registration clutch MC18 16 ADU conveyance roller 2 6 ADU conveyance roller 3 17 ADU conveyance clutch 2 MC2 7 ADU conveyance clutch 3 MC3 18 Belt 8 ADU loop roller 19 Intermediate conveyance roller 3 9 Belt 20 Intermediate conveyance clutch 3 MC5 10 ADU reverse roller 21 Drive coupling 11 Belt a03ut5c062ca 18 16 17 ...

Page 119: ...ance During paper conveyance the ADU gate 1 is open Paper conveyed from the reverse roller Lw 2 is conveyed to the ACU reverse roller 3 through the ADU gate Paper conveyed to the ADU reverse roller is then conveyed to the ADU loop roller 4 1 ADU gate 3 ADU reverse roller 2 Reverse roller Lw 4 ADU loop roller a03ut2c063ca 2 3 4 1 ...

Page 120: ...ler 4 continues to rotate The ADU reverse roller stops after the rear end of the paper passed through after the specified time passed from when the ADU loop roller stops The above two rollers operation make the paper form a loop 1 between the two rollers When the paper is forming the loop its rear edge is pressed against the ADU reverse roller This enables to correct skew of the paper before start...

Page 121: ...rse direction keeping the loop 3 and because the ADU gate is closed it is conveyed to the ADU conveyance roller 1 5 By means of the above operations the paper is turned upside down Then the paper is conveyed to the ADU conveyance roller 2 7 3 3 ADU pre registration roller 1 and loop roller 9 for back side printing 1 ADU pre registration roller 6 ADU reverse roller 2 ADU conveyance roller 3 7 ADU c...

Page 122: ...ction of the M57 and M32 is switched to normal The SD10 turns off and opens the ADU gate again for the next paper 19 3 3 Back side centering correction control The ADU centering sensor PS65 detects the paper edges of the paper that has been reverse conveyed from the ADU reverse roller for back side printing Depending on the detected value the distance from the center to the edge of paper is calcul...

Page 123: ...CTION 20 1 Configuration a03ut2c069ca Reverse decurler roller Reverse gate Paper exit decurler roller Paper exit sensor PS13 Paper exit roller Reverse roller Lw Small size roller Reverse decurler roller Reverse gate Decurler sensor PS62 Reverse paper exit sensor PS19 Paper exit decurler roller Paper exit roller ...

Page 124: ... of Operation Ver1 0 Sep 2006 20 2 Drive 20 2 1 Reverse paper exit drive 1 Decurler motor M55 5 Reverse paper exit motor M33 2 Reverse decurler roller 6 Paper exit solenoid SD4 3 Small size roller 7 Reverse gate 4 Reverse roller Lw a03ut2c070ca 7 6 1 2 3 4 5 ...

Page 125: ...N 94 Theory of Operation Ver1 0 Sep 2006 bizhub PRO C6500 20 2 2 Paper exit drive OT 502 drive 1 Paper exit motor M54 4 OT 502 2 Paper exit decurler roller 5 OT paper exit roller 3 Cam 6 Paper exit roller a03ut2c071ca 5 6 1 2 3 4 ...

Page 126: ... paper exit gate is driven by the paper exit solenoid SD4 Switching the paper exit path with the gate is made according to the print mode and the paper exit type B Conveyance path 1 Straight paper exit Paper is exited face up after printed on the one side or printed on the both sides 1 Fusing section 5 OT 502 Option 2 Fusing paper exit sensor PS17 6 Paper exit roller 3 Reverse gate 7 Paper exit se...

Page 127: ...eyance path This paper path is used to exit paper face down after printing the one side for one side printing or double side printing 1 Fusing section 4 Reverse paper exit sensor PS19 2 Reverse decurler roller 5 OT 502 Option 3 Fusing paper exit sensor PS17 6 Reverse gate a03ut2c073ca 1 3 4 2 5 6 ...

Page 128: ...side printing or dou ble side printing 1 Fusing section 8 Paper exit pressure sensor PS10 2 Reverse decurler roller 9 Paper exit decurler roller 3 Fusing paper exit sensor PS17 10 OT 502 Option 4 Reverse paper exit sensor PS19 11 Paper exit roller 5 Small size roller 12 Paper exit sensor PS13 6 Reverse roller Lw 13 Reverse gate 7 Decurler sensor PS62 a03ut2c074ca 1 13 3 2 4 5 6 7 9 8 10 11 12 ...

Page 129: ...n The rollers rotate in reverse and convey the paper in reverse direction but due to the guide on the convey ance path the paper is conveyed to the paper exit roller not to the reverse gate side By means of the above operations paper is exited with its upside down When the paper exit sensor PS13 detects the rear end of the paper and turns off 3 the M55 and M33 starts the normal rotation again and ...

Page 130: ...ncoder in order to determine the home position of the decurler roller The pressure applied to the paper exit decurler roller is changed by the cam position in four levels release 8 low pressure 7 middle pressure 6 and high pressure 5 The pressure level is controlled according to the time period of the M54 rotation from when the PS10 turns off B Print mode and paper exit decurler roller pressure le...

Page 131: ...operation is canceled to accept the job The after printing operation can be enabled disabled with software DipSW This control is not carried out by default 20 3 5 Paper exit full detection control When the OT 502 option is installed in the paper exit section paper exit full detection control is performed The OT 502 paper exit full sensor PS12 is kept on while the OT 502 tray is used If the prescri...

Page 132: ...TION 101 Theory of Operation Ver1 0 Sep 2006 21 FUSING SECTION 21 1 Configuration a03ut2c077ca Fusing belt Fusing roller 1 Fusing lamp Up L2 L3 L4 Fusing paper exit roller Up Fusing roller 2 Fusing roller Lw Fusing heater lamp 4 L5 ...

Page 133: ... Ver1 0 Sep 2006 bizhub PRO C6500 21 2 Drive 1 Fusing motor M29 5 Fusing roller 1 2 Cam fusing roller Lw for applying pressure 6 Fusing belt 3 Same gear 7 Fusing roller 2 4 Fusing exit roller Lw 8 Fusing roller Lw a03ut2c078ca 1 2 3 4 5 6 7 8 ...

Page 134: ...Middle speed 2 3 1 1 81 to 105g m2 High speed 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Middle speed 2 3 1 1 2 3 1 1 2 3 1 1 2 3 1 1 2 3 1 1 106 to 135g m2 High speed 1 1 2 3 1 1 2 3 1 1 2 3 1 1 2 3 1 1 2 3 Middle speed 2 3 2 3 2 3 2 3 2 3 2 3 2 3 2 3 2 3 2 3 Low speed 1 2 2 3 1 2 2 3 1 2 2 3 1 2 2 3 1 2 2 3 136 to 162g m2 Middle speed 2 3 1 2 2 3 1 2 2 3 2 3 2 3 1 2 2 3 2 3 Low speed 1 2 1 2 1 2 1 ...

Page 135: ... the paper is nipped 1 by the fusing roller Lw the paper loop amount becomes increase The fusing loop sensor PS64 5 located between the second transfer roller Lw and the fusing roller Lw detects the paper loop When the paper loop is detected by the PS64 the fusing process speed is corrected so that it becomes faster than the preset speed The fusing process speed correction control is applied to al...

Page 136: ...ess release the fusing belt with the roller The up down movements of the fusing roller drive assy are made by the cam which is driven by the fusing motor M29 The home position of the cam is determined by the fusing release home sensor PS16 The sensor detects the cam position with the actuator attached to the cam shaft A one way clutch is provided on the M29 drive transmission path toward the drive...

Page 137: ...t and fusing roller Lw at speci fied time intervals and the AC drive board ACDB turns the lamps L2 L3 L4 L5 ON OFF according to the detected temperatures B Fusing heater control The ON OFF statuses of the four fusing heater lamps 1 L2 2 L3 3 L4 4 L5 are predetermined for each mode as shown below 1 During printing the L3 is turned on off according to the temperature detected by the temperature sens...

Page 138: ... is judged as a low temperature error and the main relay RY1 is turned off then the product is stopped after the first transfer second transfer and fix ing pressure are stopped released The thermostat 1 TS1 2 TS2 shut down the power line to the fusing heater lamp 1 L2 2 L3 3 L4 at 190 7 C The thermostat 3 TS3 shuts down the power line to the fusing heater lamp 4 L5 at 160 7 C When the fusing tempe...

Page 139: ...tween the detected and the specified tempera tures exceeds a predetermined level the fusing fan Lw M65 4 turns on and cools down the fusing roller Lw While the M65 is operating the fusing heater lamp 4 is kept off The fusing fan Lw M65 takes in air from the front side through the duct 3 to cool the fusing roller Lw Air that passed through the fusing roller Lw is exhausted to the rear side through ...

Page 140: ...eyboard for USB memory ISW USB port USB TypeB For ISW of copier printer Serial port RS 232C For CS Remote care Parallel port For ISW of copier printer CN1000 Overall control board OACB For consolidation vendor connection CN493 For key counter KCT connection CN495 For status indicator light a03ut2c084ca CN1000 Connector for printer controller RJ45 Ethernet connector Service port CN493 CN495 USB por...

Page 141: ...controls when the sub power switch SW2 is ON during printing and dur ing idling An operation flow when the sub power switch SW2 is ON during printing and during idling is described in the figure below When the sub power switch SW2 is turned ON Carries out the controls from A to H During printing and idling Carries out the controls from D to H a03ut2c085ca A Drum rotation control MPC APC C Color re...

Page 142: ... is not ready to print one minute after turning the SW2 on under high humidity conditions the drum is rotated for 4 min and 30 sec On the other hand if the fusing warm up is completed within one minute after turning the SW2 on the drum is not rotated Under low normal humidity conditions the drum is rotated slightly at constant intervals based on the humidity and the period of time that the product...

Page 143: ...is not performed for a predetermined period of time When the temperature in the write sec tion has changed 10 C When printing is not performed for one hour after the correction is finished D PGC sensor baseline correction control 1 2 1 Purpose This correction is necessary to be executed in advance to carry out the maximum density control and the gamma correction control 2 Operation To carry out th...

Page 144: ...range of developing bias is calculated and determined for devel opment 3 Execution timing When printing has not been performed for 6 hours or longer Every 1 000 prints When a change in humidity exceeds 20 from the last time the control is performed When turning on the sub power switch SW2 after replacing the materials F V0 adjustment 1 Purpose To charge the drums appropriately compensating for det...

Page 145: ...y exceeds 20 from the last time the adjustment is performed When turning on the sub power switch SW2 after replacing the materials H Gamma correction control 1 Purpose In order to correct print density with respect to the original density according to gamma characteristic of toner images formed on each drum and the transfer belt in relation to the exposure level 2 Operation Patch images are create...

Page 146: ...lity adjustment Image Quality stability When the print copy job reaches the number of pages that correspond to a level of density selected on the operation panel B Simple gamma correction 1 Purpose To correct print density according to gamma characteristic of toner images formed on each drum and the transfer belt in relation to the exposure level 2 Operation Patch images are created on the transfe...

Page 147: ... the developing roller K and consumes a certain amount of toner for the color that the density is lower than 5 converted in A4 size after completion of printing The execution frequency varies depending on the environmental temperature and print mode 3 Execution timing a Manual toner refresh mode When selecting the execution of toner refresh mode on the operation panel and returning to the normal s...

Page 148: ...correction RGB gap correction Brightness Density conversion Scanner gamma correction 10 8bit convert Scaling main scan Spatial filter AE Background adjustment 3D look up table Color mode Error diffusion Data compression expansion Image distinction ACS Image distinction signal Brightness conversion black and white mode Screen process Write C Write M Write Y Write K Shading correction ...

Page 149: ...ssification gamma curve used for writing the image is changed to the appropriate one for the image type The image classification function works Text Photo Text or Map is selected in the original setting menu The function does not work when Photo is selected a03ut2c087ca Image data Text Characters Dots Dot pattern for offset printing Solid silver halide photo Chroma Chromatic or achromatic color ...

Page 150: ...lpi screen Photo Approx 180lpi screen Text 1bit ED 600dpi Map 1bit ED 600dpi Line2 Type2 Text Photo Text 8bit 600dpi Other Approx 135lpi screen Photo Approx 135lpi screen Text 1bit ED 600dpi Map 1bit ED 600dpi Dot1 Text Photo Text 8bit 600dpi Other Approx 190lpi screen Photo Approx 190lpi screen Text 1bit ED 600dpi Map 1bit ED 600dpi Dot2 Type1 Text Photo Text 8bit 600dpi Other Approx 200lpi scree...

Page 151: ...120 Theory of Operation Ver1 0 Sep 2006 bizhub PRO C6500 1 Print image using 8bit 1bit ED 2 Print image using 200lpi or 140lpi screen Original image Print image Original image Print image Line screen Print image Dot screen ...

Page 152: ... turned on A Configuration B Operation When the main power switch SW1 turns ON AC power is supplied to the DC power unit 1 DCPS1 2 DCPS 2 Then 5VDC is distributed to the overall control board OACB through the I F board IFB and the image memory control board IMCB a03ut2c091ca CBR 1 NF SW1 SW3 RY 2 ACDB DCPS 1 5VDC CBR 2 HTR HTR1 LU PF OPTION IFB IMCB OACB DCPS 2 SW2 SW2 HTR2 ...

Page 153: ...ends a control signal to the DC power unit 2 DCPS 2 in order to make the unit generate 24 VDC is supplied to the all driver boards and option units Main relay RY 1 turns ON to supply AC power to the fusing heater lamp 1 L2 2 L3 3 L4 and 4 L5 and the initial operation is performed The sub relay RY 2 turns OFF to shut off the AC power to the dehumidifier heater HTR the dehumidifier heater 1 inside t...

Page 154: ...fan 2 M25 18 Transfer belt fan M11 6 IPB fan 1 M24 19 Paper exit fan 2 M62 7 Developing fan 3 M64 20 Paper exit fan 3 M63 8 Writing suction fan 2 M44 21 Fusing belt ventilation fan M10 9 Power supply fan M42 22 Deodorization fan M36 10 Charging air suction fan M48 23 Fusing ventilation fan M37 11 Tucking fan 1 M26 24 Drum fan 1 M12 12 Tucking fan 2 M27 25 Drum fan 2 M13 13 Tucking fan 3 M28 26 Sca...

Page 155: ...Low high speed switch timing Rotates at low speed during standby Switches to high speed upon starting of printing Switches to low speed for a predetermine time period after printing is finished C Transfer belt fan M11 control 1 Purpose To cool around the transfer belt 2 ON timing Starts to operate upon starting of printing 3 OFF timing Stops a predetermined time period after printing is finished D...

Page 156: ...ction and the paper 2 ON timing Stops during printing front side of double side print Starts to operate upon starting of printing back side of double print or single print 3 OFF timing Stops when the single print counter reaches a predetermined level G Deodorization fan M36 control 1 Purpose To cool around the fusing section 2 Low high speed switching timing Rotates at low speed during standby Swi...

Page 157: ... Developing fan 1 M45 2 M46 3 M64 control 1 Purpose To cool around the developing section 2 ON timing Starts to operate upon starting of the developing motor Y M14 developing motor M M15 developing motor C M16 and developing motor K M17 3 OFF timing Stops a predetermined time period after printing is finished The predetermined time period differs depending on the ambient humidity 5 minutes 30 seco...

Page 158: ...inting 3 OFF timing FS connected Stops a predetermined time period after the FS paper exit sensor turns off FS disconnected Stops a predetermined time period after the main unit paper exit sensor PS13 turns off O Fusing fan Lw M65 control 1 Purpose To cool the fusing roller Lw 2 ON timing Starts to operate when the temperature of the fusing roller Lw rises higher than a prescribed level exceed ing...

Page 159: ...6500 Q ADU fan 2 M67 control 1 Purpose To cool the ADU loop motor M57 and the ADU reverse motor M32 2 ON timing Starts to operate upon starting of printing in double side or reverse paper exit mode 3 OFF timing Stops a predetermined time period after printing is finished ...

Page 160: ...bizhub PRO C6500 25 OTHER CONTROLS 129 Theory of Operation Ver1 0 Sep 2006 25 3 Counter control 25 3 1 Structure of counter TCT 1 PRCB IFB IMCB TCT 2 KCT OACB OB 3 LCD a03ut2c096ca ...

Page 161: ...it signal Total counter 2 TCT 2 Display the total number of printed sheets in black and white print modes Mechanical counter driven by electrical signals Counts up by paper exit signal Electrical counter Display the total number of printed sheets on the LCD board LCDB Data collection 1 Counts up by paper exit signal and stores the data in NVRAM board NRB For key counter KCT Option Counter to disab...

Page 162: ...r heater HTR and the dehumidifier heater 1 HTR1 dehumidifier heater 2 HTR2 PF only inside the LU option Then if SW3 is turned ON when SW1 is turned off AC power can be supplied to HTR or HTR1 HTR2 When the SW1 and the sub power switch SW2 are turned on 24VDC is supplied to the ACDB and the RY 2 is disconnected Since the AC power line to the HTR and the HTR1 HTR2 is shut off with the RY 2 the power...

Page 163: ...Y M C are canceled C Switching sequence from the black and white mode to the color mode 1 A color print job is detected 2 The second transfer for the previous print sheet black and white is complete 3 The operation of the drum unit Y M C the developing unit Y M C and the toner supply unit Y M C are started 4 MPC or APC is executed for the write unit Y M C 5 A pressure is applied to the first trans...

Page 164: ...SERVICE MANUAL 2006 09 Ver 1 0 DF 609 Theory of Operation ...

Page 165: ... represents the number of times the revision has been made To indicate clearly a section revised show in the lower outside section of the correspond ing page A number within represents the number of times the revision has been made NOTE Revision marks shown in a page are restricted only to the latest ones with the old ones deleted When a page revised in Ver 2 0 has been changed in Ver 3 0 The revi...

Page 166: ...N 4 PAPER FEED SECTION 7 4 1 Configuration 7 4 2 Drive 8 4 3 Operation 9 4 3 1 Paper feed control 9 4 3 2 Original size detection 12 4 3 3 No paper detection 13 5 CONVEYANCE SECTION 14 5 1 Configuration 14 5 2 Drive 15 5 3 Operation 16 5 3 1 Scanning and conveyance control 16 6 REVERSE PAPER EXIT SECTION 21 6 1 Configuration 21 6 2 Drive 22 6 3 Operation 23 6 3 1 Paper exit control 24 6 3 2 Revers...

Page 167: ...DF 609 CONTENTS ii Theory of Operation Ver1 0 Sep 2006 Blank page ...

Page 168: ...f 50 to 210 g m2 double side Paper of less than 49g m2 conveyed in thin paper mode Paper of more than 129g m2 conveyed in thick paper mode Special paper Same as plain paper However paper feed and convey ance performance are not guaranteed Recycled paper coarse paper thermal paper binding holed paper user defined paper paper with smooth surface paper with rough surface and paper with folds Followin...

Page 169: ...26 sheets min Single sided mode thick paper mode 28 sheets min Double sided mode thick paper mode 14 sheets min Scanning system After the original that is conveyed on the belt stops the scanner moves and scans the original Power source 24 5V DC supplied from the main body Power consumption Max 60W or less Weight Approx 14 5kg Dimensions 588 W x 519 D x 135 H mm Excluding paper feed tray Maintenanc...

Page 170: ...DF 609 2 UNIT CONFIGURATION DIAGRAM 3 Theory of Operation Ver1 0 Sep 2006 2 UNIT CONFIGURATION DIAGRAM 1 Reverse paper exit section 3 Paper feed section 2 Conveyance section a052t1c001ca 1 2 3 ...

Page 171: ...3 PAPER PATH 4 Theory of Operation Ver1 0 Sep 2006 DF 609 3 PAPER PATH 3 1 Single sided mode 1 Reverse paper exit 3 Swing back 2 Conveyance to the reverse stacker 4 Paper feeding 4 1 2 3 a052t1c003ca ...

Page 172: ...d mode A Double sided mode front side scan B Double sided mode back side scan 1 Reverse conveyance back side 3 Paper feeding 2 Position shift in front side scanning swing back 1 Paper exiting 2 Conveyance to the back side scanning posi tion a052t1004ca 3 2 1 a052t1c005ca 1 2 ...

Page 173: ...3 PAPER PATH 6 Theory of Operation Ver1 0 Sep 2006 DF 609 Blank page ...

Page 174: ...TION 7 Theory of Operation Ver1 0 Sep 2006 CONFIGURATION OPERATION 4 PAPER FEED SECTION 4 1 Configuration 1 Pick up roller 4 Separation roller 2 Paper feed roller 5 Registration roller 3 No paper sensor a052t2c001ca 1 2 3 4 5 ...

Page 175: ...eration Ver1 0 Sep 2006 DF 609 4 2 Drive 1 Registration clutch MC301 4 Separation roller with torque limiter 2 Registration roller 5 Paper feed roller with one way clutch 3 Paper feed motor M301 6 Pick up roller a052t2c002ca 1 2 3 4 6 5 ...

Page 176: ...keeps the paper feed roller from rotating The separation roller which is not driven by the motor is provided with a torque limiter When a piece of paper is transferred the separation roller moves in synchronization with the paper feed roller On the other hand when two or more papers are fed the separation roller remains stationary and separates the papers The registration clutch MC301 functions as...

Page 177: ... low speed and the registration roller nips the original 4 7 After the specified time has elapsed from when the timing sensor PS302 has turned ON M301 is turned off once 5 and starts rotating again in reverse at high speed 6 at the same time as the conveyance motor M302 is turned on Then the original is conveyed to the conveyance belt of the conveyance section 8 After the specified time has elapse...

Page 178: ... sheet on standby at the registration roller is conveyed to the conveyance section by the paper feed motor M301 7 and the conveyance motor M302 8 1 First sheet conveyance 6 Start conveying of the first sheet for paper exit 2 Front side scanning of first sheet 3 Loop formation of the second sheet 7 Conveyance of the second sheet M301 4 Nipping by the registration roller 8 Conveyance of the second s...

Page 179: ...bination of the size sensor S PS309 and size sensor L PS310 when they are turned on and off B Mixed original copy mode Maximum original size in main scan direction is detected by the resistance value of the size VR VR301 interlocked with the guide plate position on the paper feed tray Sub scan direction is detected by the time when the original passes by the timing sensor PS302 Allowed size combin...

Page 180: ...ported 1 Detects not as an error but as A4 2 Detects not as an error but as B5 4 3 3 No paper detection No paper detection signal is detected by the no paper sensor PS304 Other originals Standard originals max original size detected by guide plate A3 A4 B4 B5 A4S A5 11 x 17 81 2 x 11 81 2 x 14 Thick paper Thick paper 81 2 x 11S Thick paper Thick paper 81 2 x 51 2 Thick paper Thick paper 81 2 x 51 ...

Page 181: ...5 CONVEYANCE SECTION 14 Theory of Operation Ver1 0 Sep 2006 DF 609 5 CONVEYANCE SECTION 5 1 Configuration 1 Conveyance belt 2 Conveyance roller a052t2c006ca 1 2 2 2 ...

Page 182: ...DF 609 5 CONVEYANCE SECTION 15 Theory of Operation Ver1 0 Sep 2006 5 2 Drive 1 Conveyance belt 3 Conveyance motor M302 2 Conveyance roller 3 2 1 2 a052t2c007ca ...

Page 183: ...ning Thin paper mode is provided in the original size setting as the positioning control method differs between thin paper and the other papers plain and thick A Single sided mode 1 Swing back 1 The original is conveyed from the paper feed section 2 2 The original is conveyed 3 to the point that the rear end of the original comes over the positioning plate 1 3 The conveyance motor M302 rotates in ...

Page 184: ...fter scanning the second sheet small size paper or the first sheet large size paper the reverse paper exit motor M303 is turned on at the same time as M302 Then the scanned original is conveyed to the reverse paper exit section 6 while the next original is conveyed to the conveyance section 6 When the scanning of the last page is completed and after the specified time has elapsed from when the rev...

Page 185: ...yed to the reverse paper exit section 5 to perform back side scan by driving the reverse paper exit motor M303 and the conveyance motor M302 At this time the leading edge of the original Back side that is conveyed in reverse 7 overlaps with the rear end of the original Front side 4 on the right side of the conveyance belt 6 near the reverse paper exit section 1 Paper exit gate 6 Conveyance belt 2 ...

Page 186: ... low speed 4 after a short pause 3 and the original is stuck 5 against the positioning plate 1 4 The back side scan is performed 1 Stuck position 4 Pushing at low speed Reverse conveyance 2 Reverse paper exit from the reverse section 5 Positioning completed 3 A pause before being stuck against the positioning plate 2 3 4 5 1 a052t2c011ca ...

Page 187: ...ginal is conveyed to the stuck position against the positioning plate 1 5 After the positioning is completed the scanner main body side performs scanning 6 After the back side scan 6 is completed the paper exit is performed 7 in the same operating method as in single sided mode 7 When there are any originals that follow the paper feed motor M301 keeps operating to continue the con veyance 9 1 Fron...

Page 188: ...ation Ver1 0 Sep 2006 6 REVERSE PAPER EXIT SECTION 6 1 Configuration 1 Paper exit sensor PS306 5 Reverse gate 2 Paper exit gate 6 Reverse stacker 3 Reverse sensor PS305 7 Paper exit stacker 4 Reverse roller 8 Paper exit roller a052t2c013ca 4 6 5 8 1 2 3 7 ...

Page 189: ...Operation Ver1 0 Sep 2006 DF 609 6 2 Drive 1 Paper exit gate 5 Reverse paper exit motor M303 2 Reverse solenoid SD302 6 Paper exit roller with one way clutch 3 Reverse gate 7 Paper exit solenoid SD301 4 Reverse roller a052t2c014ca 7 1 2 3 4 6 5 ...

Page 190: ...t The paper exit gate 1 is driven by the paper exit solenoid SD301 The path is switched to the reverse path 2 when SD301 is turned off while the path is switched to the straight paper exit path 6 when SD301 is turned on The reverse gate 3 is driven by the reverse solenoid SD302 The path is switched to the reverse stacker path 5 when SD302 is turned off while the path is switched to the back side r...

Page 191: ... When the paper exit solenoid SD301 is turned on the paper exit gate 1 is set in the straight paper exit path 3 The original 5 is detected by the reverse sensor PS305 2 and the paper exit senor PS306 4 1 Paper exit gate ON 4 Paper exit sensor PS306 2 Reverse sensor PS305 5 Original 3 Paper exit conveyance path a052t2c016ca 3 4 5 1 2 ...

Page 192: ...hen the reverse sensor PS305 is turned off M303 slows down 4 to make the original aligned when it is ejected and the original is ejected to the paper exit stacker at low speed 4 After the specified time has elapsed from when the paper exit sensor PS307 is turned off M303 is turned off 5 1 Scanning 4 Switching at low speed M303 2 Sets the paper exit gate in the straight paper exit path 5 Paper exit...

Page 193: ...he reverse gate 7 2 The original stops proceeding with its rear end nipped by the reverse roller 8 3 The reverse roller stops rotating once then starts reverse rotating and feed the original to the reverse paper exit conveyance path 4 The paper exit roller slows down when feeding the rear end of the original and ejects the original with no skew 1 Paper exit gate OFF 5 Reverse stacker 2 Reverse sen...

Page 194: ...DF 609 6 REVERSE PAPER EXIT SECTION 27 Theory of Operation Ver1 0 Sep 2006 1 Original 3 Paper exit roller 2 Reverse paper exit a052t2c019ca 1 2 3 ...

Page 195: ...nal is conveyed to the reverse paper exit path 4 5 After the specified time has elapsed from when the paper exit sensor PS306 has turned ON M303 slows down 5 and the original is ejected in reverse at low speed to the paper exit stacker 6 After the specified time from when PS306 has turned off M303 is turned off 6 1 Conveyance to the reverse stacker 4 Reverse paper exit with reverse rotation at hig...

Page 196: ...noid SD302 is set to ON The original 3 from the conveyance section wraps around the reverse roller 2 by the paper exit gate 1 Then through the reverse gate that is turned ON 6 the original slides under 5 the conveyance belt 4 and is returned to the conveyance section 1 Paper exit gate OFF 4 Conveyance belt 2 Reverse roller 5 Sliding under the conveyance belt 3 Original 6 Reverse gate ON a052t2c021...

Page 197: ...r PS305 has turned ON M302 and M303 stop rotating once at the same moment Then M302 switches to rotate in reverse 6 while M303 rotates forward 7 and the original is returned further toward the scanning position 4 After the specified time from PS305 has turned OFF M303 8 turns off However the belt keeps conveying 9 1 Front side scanning 6 Reverse conveyance of the belt 2 Conveyance to the reverse p...

Page 198: ...SERVICE MANUAL 2006 09 Ver 1 0 PF 601 HT 504 Theory of Operation ...

Page 199: ... represents the number of times the revision has been made To indicate clearly a section revised show in the lower outside section of the correspond ing page A number within represents the number of times the revision has been made NOTE Revision marks shown in a page are restricted only to the latest ones with the old ones deleted When a page revised in Ver 2 0 has been changed in Ver 3 0 The revi...

Page 200: ... Paper empty detection control 17 4 3 7 Remaining paper detection control 18 4 3 8 Tray lock control 18 5 CONVEYANCE SECTION 19 5 1 Configuration 19 5 2 Drive 20 5 3 Operation 21 5 3 1 Pre registration control 21 5 3 2 Conveyance control 22 5 3 3 Multi feed detection control 23 5 3 4 Centering detection control 23 6 OTHERS 24 6 1 Dehumidifier heater control 24 6 2 Tray damper mechanism 25 6 3 Main...

Page 201: ...PF 601 HT 504 CONTENTS ii Theory of Operation Ver1 0 Sep 2006 Blank page ...

Page 202: ...A4 A4S B5 B5S A5 1 B6S A6S 1 13 x 19 12 x 18 11 x 17 81 2 x 14 81 2 x 11 81 2 x 11S 81 2 x 13 81 4 x 13 81 8 x 131 4 8 x 13 8K 16K 16KS Tab paper A4 81 2 x 11 Custom paper Max 330 x 487mm Min 100 x 148 mm Applicable paper Plain paper high quality paper coated paper Paper weight Tray 4 64 to 256g m2 Tray 5 64 to 300g m2 Maintenance Same as the main body Machine service life Same as the main body Po...

Page 203: ...r type dehumidifier heater Machine service life Same as the main body Power source 24 5VDC supplied from the main body 200 to 240VAC 1 Maximum power consump tion DC 6W or less AC 580W or less Dimensions Dehumidifier fan heater unit 197 W x 82 D x 293 H mm Power supply unit 121 W x 80 D x 160 H mm Weight Dehumidifier fan heater unit Approx 1 5kg 1 unit Power supply unit Approx 0 9kg Temperature 10 ...

Page 204: ...PF 601 HT 504 2 UNIT CONFIGURATION DIAGRAM 3 Theory of Operation Ver1 0 Sep 2006 2 UNIT CONFIGURATION DIAGRAM 1 Paper feed section 3 HT 504 Optional 2 Conveyance section a03xt1c001ca 1 2 3 ...

Page 205: ...3 PAPER PATH 4 Theory of Operation Ver1 0 Sep 2006 PF 601 HT 504 3 PAPER PATH 1 From tray 4 3 From tray 4 and 5 to the main body 2 From tray 5 a03xt1c002ca 1 2 3 ...

Page 206: ...n a03xt2c001ca Paper empty sensor 1 PS3 2 PS11 Pick up roller Paper feed roller Separation roller Paper up down assist mechanism Paper lift plate Paper feed assist fans Remaining paper VR 1 VR2 and VR 2 VR4 Paper size sensors Rt1 PS5 Lt1 PS6 Rt2 PS13 and Lt2 PS14 Sub scan direction Paper size VR 1 VR1 and VR 2 VR3 Main scan direction ...

Page 207: ... SECTION 6 Theory of Operation Ver1 0 Sep 2006 PF 601 HT 504 4 2 Drive 4 2 1 Tray lift drive 1 Lift wire Fr2 and Rr2 3 Paper lift plate 2 Lift wire Fr1 and Rr1 4 Paper lift motor 1 M2 and 2 M3 a03xt2c002ca 2 1 4 3 ...

Page 208: ...aration clutch 1 MC2 2 Pick up roller 8 Paper feed clutch 2 MC4 3 Separation roller 9 Coupling transmission of driving force to the tray 5 4 Torque limiter 5 Paper feed clutch 1 MC1 10 Separation clutch 2 MC5 6 Coupling transmission of driving force to the tray 4 11 Paper feed motor M1 a03xt2c003ca 4 2 3 9 10 11 1 8 7 6 5 ...

Page 209: ...4 PAPER FEED SECTION 8 Theory of Operation Ver1 0 Sep 2006 PF 601 HT 504 4 2 3 Pick up drive 1 Pick up solenoid 1 SD1 and 2 SD5 2 Pick up roller a03xt2c004ca 2 1 ...

Page 210: ... at its uppermost position the tray down stopper 7 is on the rear side 8 of the tray and the gear 9 prevents the paper lift plate from going down C Operation timing 1 When tray is set The paper lift motors 1 M2 and 2 M3 are activated and lift the paper lift plate The M2 and M3 motors are stopped when the upper limit sensors 1 PS1 and 2 PS9 detect the upper most status of the paper lift plate 2 Dur...

Page 211: ...od after the tray is set 2 Sub scan direction The size detection in the sub scan direction is made by the following each pair of the sensors the paper size sensors Rt1 PS5 3 and Lt1 PS6 4 for tray 4 Rt2 PS13 3 and Lt2 PS14 4 for tray 5 When the paper rear guide 6 is moved the detection cams Up 1 and Lw 2 that are different in shape are pressed by the knob 5 Depends on the position of the paper rea...

Page 212: ...3 and 81 2 x 13 Make a selection among A5 and 51 2 x 81 2S Make a selection among B4 B5S B5 11x17 81 2 x 11 and 8K 16KS 16K Paper size Paper size sensor Lt1 PS5 and Lt2 PS14 Rt1 PS5 and Rt2 PS13 A6S B6S A4S B5 A3 11 x 17 13 x 19 OFF light blocking OFF 81 2 x 11S 8K 16KS OFF ON A5S B5S A4 SRA4 B4 51 2 x 81 2S 81 2 x 11 81 2 x 14 ON exposure ON A5 SRA4S SRA3 81 4 x 13 81 8 x 131 4 81 2 x 13 8 x 13 1...

Page 213: ...r2 PS15 2 Rr1 PS8 and Rr2 PS16 3 detect opening or clos ing of the auxiliary guide 1 when A6S size paper are set When the auxiliary guide 1 is in use PS15 and PS16 are turned off Tray 4 does not support A6S paper 1 Auxiliary paper guide 3 Paper size sensors Rr1 PS8 and Rr2 PS16 2 Paper size sensors Fr1 PS7 and Fr2 PS15 a03xt2c007ca 2 1 1 3 ...

Page 214: ...er by its own weight When the paper feed clutches 1 MC1 and 2 MC4 turn on the pick up roller starts to rotate and feed paper to the paper feed roller 1 START button ON 4 Pick up of the 2nd sheet of paper 2 Pick up of the 1st sheet of paper 5 Conveyance of the 2nd sheet of paper 3 Conveyance of the 1st sheet of paper a03xt2c008ca 1 3 5 4 2 Paper feed sensor 1 PS2 and 2 PS10 Paper feed motor M1 Pape...

Page 215: ... paper feed roller or when the only one sheet of paper is present the separation roller is driven by the paper feed roller in the direction of arrow 4 since the torque is over the limit When multiple sheets of paper are fed the separation roller reverses the direction of rotation 10 opposite to the paper feed roller and feeds the lower paper 2 that contacts with the separation roller back to the t...

Page 216: ...r12 FM4 3 Tray 5 is provided with paper feed assist fans Fr21 FM5 6 Fr22 FM7 5 Rr21 FM6 1 Rr22 FM8 3 When feeding from the tray specified as a tray for coated paper the assist fans of the tray start to operate 1 Paper feed assist fans Rr11 FM2 and Rr21 FM6 5 Paper feed assist fans Fr12 FM3 and Fr22 FM7 2 Shutter solenoids Rr1 SD3 and Rr2 SD7 6 Paper feed assist fans Fr11 FM1 and Fr21 FM5 3 Paper f...

Page 217: ...utter solenoids Fr1 SD2 8 Rr1 SD3 2 Fr2 SD6 8 and Rr2 SD7 2 When the SD2 SD3 SD6 SD7 turn on the shutters are closed to increase the air blow The SD2 SD3 SD6 SD7 keep turning off and on for a specified period of time after the start button is turned on Air blow operation is performed once between turning on of the start button and start of paper feed 2 The SD2 SD3 SD6 and SD7 can be forced off usi...

Page 218: ...to turn off the PS1 and PS9 6 When there is no paper the actuator is inserted in the hole 3 in the paper lift plate and is not lifted up On the other hand the pick up roller section 5 is lifted up to turn off the PS1 PS9 6 If PS1 PS9 turn off when the paper lift plate is being lifted the product detects that paper is empty and shows the message on the touch panel While feeding paper the PS3 and PS...

Page 219: ... lock release sensors 1 PS4 and 2 PS12 of the either trays 4 or 5 are turned off the tray lock solenoids 1 SD4 and 2 SD8 of the corresponding tray are turned on This causes the tray lock lever to go up and the tray is unlocked In order to avoid pulling multiple trays out at a time the SD4 and SD8 solenoids other than those which has already been turned on do not become on even when an off status o...

Page 220: ...ON 5 1 Configuration a03xt2c014ca Vertical conveyance roller 2 Vertical conveyance roller 1 Vertical conveyance roller 3 Horizontal conveyance roller 2 Centering sen sor PS25 Pre registration roller Horizontal conveyance roller 1 Multi feed detection board R MFDTB R S MFDTB S Small size roller ...

Page 221: ...riving force to the tray 5 10 Horizontal conveyance clutch 1 MC10 11 Horizontal conveyance roller 1 3 Paper feed motor M1 12 Pre registration clutch MC12 4 Vertical conveyance clutch 1 MC7 13 Pre registration roller 5 Vertical conveyance roller 1 14 Horizontal conveyance clutch 2 MC11 6 Vertical conveyance clutch 2 MC8 15 Horizontal conveyance roller 2 7 Vertical conveyance roller 2 a03xt2c015ca 4...

Page 222: ... control In order to correct skew of paper paper fed from the tray strikes against the pre registration roller that is stopping at that time The pre registration clutch MC12 is turned on the driving force of the paper feed motor M1 is transmitted to the pre registration roller to feed paper inside the main body ...

Page 223: ...he pre registration control described above is performed and the paper is fed inside the main body When the vertical conveyance sensors 2 PS27 3 and 3 PS26 2 detect the paper trailing edge the sensors read it twice within the specified time The paper trailing edge once passed through the sensors may return to the sensor detection position due to slack in the paper and detected by the sensors again...

Page 224: ...B S and MFDTB R Therefore the sensor can detect multi feed by the intensity When multi feed is detected the paper feeding operation will stop however the next sheet of paper is fed as usual The multi feed detection function can be enabled disabled using DipSW19 4 5 3 4 Centering detection control While paper being fed centering sensor PS25 detects the paper edges in the main scan direction The det...

Page 225: ...heater control Dehumidifier heaters 1 HTR1 and 2 HTR2 are provided under the trays 4 and 5 one for each tray to prevent paper from damping When the sub power switch SW2 is turned off the HTR1 and HTR2 are turned on 1 Dehumidifier heater 1 HTR1 2 Dehumidifier heater 2 HTR2 a03xt2c016ca 1 2 ...

Page 226: ...Theory of Operation Ver1 0 Sep 2006 6 2 Tray damper mechanism The damper 1 is provided in the tray to prevent the pile of paper from becoming misaligned due to the vibration caused when inserting the tray 1 Damper a03xt2c017ca 1 ...

Page 227: ... replacement assy retaining mechanism When PF is installed to the main body the filter replacement assy retaining mechanism 1 of PF presses down the filter replacement assy of the main body to prevent the filter replacement assy from coming loose 1 Filter replacement assy retaining mechanism a03xt2c018ca 1 ...

Page 228: ... sub power switch SW2 of the main body is on FM10 and FM9 keep turned on 6 3 3 Environment temperature detection assist mechanism When PF is installed to the main body the temperature humidity sensor TEM HUMS of PF is used to check the environment temperature and humidity instead of the sensor of the main body since the temper ature humidity sensor 1 TEM HUMS 1 on the right side of the main body i...

Page 229: ... 601 HT 504 7 HT 504 OPTIONAL 7 1 Configuration 1 Dehumidifier fan heater unit Up 4 Dehumidifier fan 1 FM13 and 3 FM11 2 Dehumidifier fan heater unit Lw 5 Dehumidifier fan 2 FM14 and 4 FM12 3 Power unit 6 Fan heater Up HTR3 and Lw HTR4 a03xt2c020ca 2 1 3 4 5 6 ...

Page 230: ... power switch SW2 off with the dehumidifier fan heater setting set to Automatic or On compulsory in the user settings and coated paper is selected When opening closing the tray with the dehumidifier fan heater setting set to Automatic or On compul sory in the user settings and coated paper is selected When changing the original setting to coated paper from other types with the dehumidifier fan hea...

Page 231: ...off to prevent abnormal temperature from occurring AC voltage is supplied either from the main body 1 or external 2 Parts whose voltage is supplied from external are equipped with an inlet 4 and a circuit breaker switch 5 in the power supply unit 1 The AC voltage supplied from the main body 3 AC drive board ACDB 4 Inlet 2 The AC voltage supplied from external 5 Circuit breaker switch a03xt2e001ca ...

Page 232: ...SERVICE MANUAL 2006 09 Ver 1 0 LU 202 HT 503 Theory of Operation ...

Page 233: ... represents the number of times the revision has been made To indicate clearly a section revised show in the lower outside section of the correspond ing page A number within represents the number of times the revision has been made NOTE Revision marks shown in a page are restricted only to the latest ones with the old ones deleted When a page revised in Ver 2 0 has been changed in Ver 3 0 The revi...

Page 234: ...4 2 2 Pick up drive 7 4 3 Operation 8 4 3 1 Paper feed control 8 4 3 2 Paper empty detection control 14 4 3 3 Remaining paper detection control 15 4 3 4 Paper size detection control 17 4 3 5 Centering detection control 18 5 UP DOWN SECTION 20 5 1 Configuration 20 5 2 Drive 21 5 3 Operation 22 5 3 1 Plate up down control 22 6 OTHERS 23 6 1 Dehumidifier heater control 23 6 2 Interlock control 24 7 H...

Page 235: ...LU 202 HT 503 CONTENTS ii Theory of Operation Ver1 0 Sep 2006 Blank page ...

Page 236: ...aper size SRA3 A3 B4 SRA4 SRA4S A4 A4S B5 13 x 19 12 x 18 11 x 17 81 2 x 14 81 2 x 11 81 2 x 11S 8K 16K Tab paper A4 81 2 x 11 Custom paper Max 330 x 487mm Min 210 x 182 mm 1 Applicable paper Plain paper high quality paper coated paper 64 to 300 g m2 1 Maintenance Same as the main body Machine service life Same as the main body Power source 24 12 5VDC 200 to 240VAC supplied both from the main body...

Page 237: ...eater type dehumidifier device Machine service life Same as the main body Power source 24 5VDC 200 to 240VAC supplied both from the main body Maximum power consump tion DC 4W or less AC 290W or less Dimensions Dehumidifier fan heater unit 293 W x 82 D x 197 H mm Power unit 121 W x 80 D x 160 H mm Weight Dehumidifier fan heater unit Approx 1 5 kg Power supply unit Approx 0 9 kg Temperature 10 to 30...

Page 238: ...LU 202 HT 503 2 UNIT CONFIGURATION DIAGRAM 3 Theory of Operation Ver1 0 Sep 2006 2 UNIT CONFIGURATION DIAGRAM 1 Up down section 3 Paper feed section 2 HT 503 Optional 1 2 3 a03wt1c001ca ...

Page 239: ...3 PAPER PATH 4 Theory of Operation Ver1 0 Sep 2006 LU 202 HT 503 3 PAPER PATH 1 Separation roller 4 Pick up roller 2 Pre registration roller 5 Paper lift plate 3 Paper feed roller 5 4 3 2 1 a03wt1c002ca ...

Page 240: ...ION 4 1 Configuration a03wt2c001ca Centering sensor PS1 Separation roller Pick up roller Paper feed roller Paper feed assist fans Paper size detection mechanism Sub scan direction Remaining paper detection mechanism Paper empty sensor PS108 Paper size detection mechanism Main scan direction Pre registration roller ...

Page 241: ...Drive 4 2 1 Paper feed drive 1 Paper feed motor M1 6 Separation roller 2 Paper feed clutch MC101 7 Front side 3 Pick up roller 8 Torque limitter 4 Paper feed roller 9 Pre registration roller 5 One way mechanism 10 Pre registration clutch MC102 a03wt2c002ca 9 10 1 2 4 8 6 9 5 7 3 ...

Page 242: ...LU 202 HT 503 4 PAPER FEED SECTION 7 Theory of Operation Ver1 0 Sep 2006 4 2 2 Pick up drive 1 Pick up roller 3 Front side 2 Pick up solenoid SD100 4 Paper feed roller a03wt2c003ca 2 3 1 4 ...

Page 243: ...ects the leading edge of the paper 3 SD100 turns on to make the pick up roller separate from the paper and the paper is fed only by the paper feed roller 4 When the LU exit sensor PS107 turns on 4 MC101 is turned off to stop the paper feed roller and the pick up roller 5 When a predetermined time period has elapsed after PS107 detects the first paper and turns off SD100 turns off to bring the pick...

Page 244: ...i feed When no paper exist between the separation roller and the paper feed roller and when the only one sheet of paper is present the separation roller is driven by the paper feed roller in the direction of the arrow 4 since the torque is over the limit When multiple sheets of paper are fed the friction force between the two rollers drops causing counterro tating 10 of the separation roller and t...

Page 245: ...econd and subsequent papers differs depending on the paper size whether the paper is small sized or large sized because of the difference in interval between papers This control is carried out mainly by the pre registration sensor PS106 4 LU exit sensor PS107 1 the intermediate conveyance sensor 1 PS27 in the mainbody and the intermediate conveyance sensor 2 PS28 in the mainbody 1 LU exit sensor P...

Page 246: ...e pre registration roller to convey the paper 3 When a predetermined time period has elapsed after PS106 detects the rear end of the paper MC102 turns off to stop the pre registration roller 3 4 The same operation is carried out for the second and subsequent papers 1 Paper skew correction 3 MC102 turns off upon completion of 1st paper conveyance 2 Paper conveyance into the main body a03wt2c007ca 1...

Page 247: ... and turns off 6 when PS28 detects the leading edge of the 2nd paper 5 When a predetermined time period has elapsed after a V TOP signal is issued when a printing process for the 1st paper is finished MC102 turns on again 7 to convey the 2nd paper and turns off to stop the conveyance when a predetermined time period has elapsed after PS106 detects the rear end of the paper 1 Paper skew correction ...

Page 248: ...d Rr respectively in order to assist the separation of paper When coated paper has been selected at the paper setting FM1 and FM2 turns on upon receiving a print start signal The air blowing level of the FM1 and FM2 can be selected from Auto ON strong ON weak and OFF at the paper setting 1 Side guide Rr 4 FM1 2 FM2 5 Side guide Fr 3 Paper 6 Airflow a03wt2c009ca 1 6 5 4 3 2 ...

Page 249: ...urns PS109 6 on When no paper exist on the tray the actuator 2 of PS108 1 goes into the hole 3 of the paper lift plate 4 instead of being pushed up and only the actuator 5 is pushed up to turn PS109 6 on The status PS108 is off and PS109 is on is judged as a paper empty status and an arrow mark appears on the tray mark displayed on the touch panel of the main unit When the tray runs out of paper w...

Page 250: ...d the actuator position is detected by the four remaining paper sensors 1 PS102 1 2 PS103 2 3 PS104 3 and 4 PS105 4 According to on off statuses of the four sensors the remaining amount of paper can be figured out 1 Remaining paper sensor 1 PS102 6 Remaining paper detection gear 2 Remaining paper sensor 2 PS103 7 Rotational direction when the paper lift plate goes up 3 Remaining paper sensor 3 PS1...

Page 251: ...mber of sheets shown on the table is approximate values when the paper weight thick ness is 80g m2 It varies depending on the thickness of paper Remaining paper sensor 1 2 3 4 statuses and remaining amount of paper Number of sheets 80g m2 PS102 PS103 PS104 PS105 Indication on the touch panel 1 to 600 OFF OFF OFF OFF 2 lines light 600 to 850 ON OFF OFF OFF 2 lines light 850 to 1100 ON ON OFF OFF 3 ...

Page 252: ...n the side guide Fr 6 Paper size in sub scan direction is detected by the paper size sensors Rr PS110 7 and Fr PS111 8 When the paper rear guide 4 moves the detection guide plates 1 5 and 2 6 are moved upward down ward according to their shape and the actuators turn PS110 and PS111 on or off 1 Paper size VR VR1 6 Detection guide plate 2 2 Detection guide plate Rr 7 Paper size sensor Rr PS110 3 Sid...

Page 253: ...image processing section to adjust timing to start printing so that the scanned image is properly centered on the paper PS1 detects the edge of the paper in the main scan direction PS107 detects the edge of the paper in the sub scan direction Main scan direction Sub scan direction VR1 PS110 ON OFF ON OFF PS111 ON ON OFF OFF 291 1 or lower 13 x 19 SRA3 SPECIAL SRA4 291 0 to 241 5 A3 12 x 18 SPECIAL...

Page 254: ... mm in the main scan direction The gap between the center 4 of paper 1 in the main scan direction and the origin point 2 of PS1 is 21 85 mm 3 The resolution is 0 125 with 1728 dots 1 Paper 4 Center of the paper 2 Origin point of the sensor 5 Detection range 3 Gap between sensor origin and paper cen ter 6 Centering sensor PS1 1 2 3 4 5 6 a03wt2c014ca ...

Page 255: ...N SECTION 20 Theory of Operation Ver1 0 Sep 2006 LU 202 HT 503 5 UP DOWN SECTION 5 1 Configuration a03wt2c015ca Paper lift plate Paper lift motor M100 Upper limit sensor PS109 Lower limit sensor PS101 Lift wire ...

Page 256: ...n Ver1 0 Sep 2006 5 2 Drive 1 Lift wire Rr1 6 Lift wire Fr2 2 Lift wire Rr2 7 Lift wire Fr1 3 Lift wire Rr3 8 Paper lift plate 4 Drive shaft 9 Paper lift motor M100 5 Lift wire Fr3 10 Remaining paper detection gear 8 9 10 4 5 6 7 1 2 3 a03wt2c016ca FRONT ...

Page 257: ...cked in the tray becomes lower as the paper is fed PS109 becomes off 4 and M100 starts to rotate again in forward direction to lift the paper lift plate until PS109 becomes on 5 again C Down operation When the upper door sensor PS100 turns off upon opening of the upper door the paper lift motor M100 starts to rotate in reverse direction to make the paper lift plate go down by a predetermined amoun...

Page 258: ...e LU is equipped with the dehumidifier heater HTR1 to reduce the moisture inside the LU HTR1 is powered with 220 VAC supplied from the main body and activated by turning on the dehumidifier heater switch SW3 on the main body and turning off the sub power switch SW2 1 Dehumidifer heater HTR1 a03wt2c018ca 1 ...

Page 259: ...2 and the upper door sensor PS100 are mounted on the upper door The power to drive the paper feed motor M1 is transmitted via MS1 and the MS2 If the front door or the upper door is opened MS1 and MS2 turn off to cut the power supply to the paper feed motor M1 When PS115 and PS100 turn off while paper being fed the LU drive board LUDB changes M1 drive signal into off in order to stop the paper feed...

Page 260: ... 503 OPTIONAL 25 Theory of Operation Ver1 0 Sep 2006 7 HT 503 OPTIONAL 7 1 Configuration a03wt2c019ca Temperature sensor TEMS Dehumidifier fan 1 FM3 Dehumidifier heater 3 HTR 2 AC drive board ACDB Dehumidifier fan 2 FM4 ...

Page 261: ... drying before printing is carried out if the upper door is opened closed and a change in remaining amount of paper is detected HTR3 FM3 and FM4 turn on when 56 or higher ambient humidity is detected by the temp humidity sen sor 1 TEM HUMS 1 of the main unit FM3 and FM4 are turned on at regular intervals and kept on for a specified time period C Triggers for dehumidification control When the sub p...

Page 262: ...SERVICE MANUAL 2006 09 Ver 1 0 RU 503 504 Theory of Operation ...

Page 263: ... represents the number of times the revision has been made To indicate clearly a section revised show in the lower outside section of the correspond ing page A number within represents the number of times the revision has been made NOTE Revision marks shown in a page are restricted only to the latest ones with the old ones deleted When a page revised in Ver 2 0 has been changed in Ver 3 0 The revi...

Page 264: ...04 OUTLINE 1 PRODUCT SPECIFICATIONS 1 2 UNIT CONFIGURATION DIAGRAM 3 3 PAPER PATH 4 CONFIGURATION OPERATION 4 CONVEYANCE SECTION 7 4 1 Configuration 7 4 2 Drive 8 4 2 1 Conveyance drive 8 4 3 Operation 9 4 3 1 Conveyance control 9 4 3 2 Decurler control 12 4 3 3 Fan control 15 ...

Page 265: ...RU 503 504 CONTENTS ii Theory of Operation Ver1 0 Sep 2006 Blank page ...

Page 266: ...onveys at an accelerating rate with posttreatment lin ear velocity Paper size SRA3 A3 B4 SRA4 SRA4S A4 A4S B5 B5S A5 A5S B6S A6S 13 x 19 12 x 18 11 x 17 81 2 x 14 81 2 x 11 81 2 x 11S 51 2 x 8 1 2S 81 2 x 13 81 4 x 13 81 8 x 131 4 8 x 13 8K 16K 16KS Tab paper A4 81 2 x 11 Custom paper Max 330 x 487mm Min 100 x 148 mm Paper type Plain paper high quality paper color paper coated paper tab paper five...

Page 267: ...to change for improvement without notice Power source RU 503 24 5V DC supplied from the main body RU 504 AC100 to 240V 5V DC supplied from the main body Maximum power consump tion 90VA or less Dimensions Including main body 175 W x 723 D x 1 H mm Weight RU 503 Approx 33 kg RU 504 Approx 35 kg Temperature 10 to 30 C Humidity 10 to 80 RH with no condensation ...

Page 268: ...RU 503 504 2 UNIT CONFIGURATION DIAGRAM 3 Theory of Operation Ver1 0 Sep 2006 2 UNIT CONFIGURATION DIAGRAM a04kt1c001ca Conveyance section Power source section RU 504 only ...

Page 269: ...3 504 3 PAPER PATH A Accelerated conveyance mode Normal mode 1 Decurler gate 1 5 Intermediate roller 3 2 Intermediate roller 1 6 Paper exit roller 3 Entrance roller 2 7 Decurler gate 2 4 Entrance roller 1 8 Intermediate roller 2 1 2 3 4 6 5 7 8 a04kt1c002ca ...

Page 270: ...aightening the upward curling 1 Decurler gate 1 7 Decurler gate 2 2 Intermediate roller 1 8 Intermediate roller 2 3 Entrance roller 2 9 Decurler belt 1 4 Entrance roller 1 10 Decurler roller 1 5 Intermediate roller 3 11 Decurler roller 2 6 Paper exit roller 1 11 3 4 6 5 7 8 9 10 2 a04kt1c003ca ...

Page 271: ...ightening the downward curling 1 Decurler gate 1 7 Intermediate roller 3 2 Intermediate roller 1 8 Paper exit roller 3 Decurler belt 2 9 Decurler roller 2 4 Decurler roller 3 10 Decurler gate 2 5 Entrance roller 2 11 Intermediate roller 2 6 Entrance roller 1 1 4 3 5 6 8 7 9 11 10 2 a04kt1c004ca ...

Page 272: ...n Ver1 0 Sep 2006 CONFIGURATION OPERATION 4 CONVEYANCE SECTION 4 1 Configuration a04kt2c001ca Decurler roller 1 Decurler roller 2 Decurler gate 1 Decurler belt 2 Decurler roller 3 Paper fan 1 2 3 M2 M3 M4 Decurler roller 4 Decurler gate 2 Decurler belt 1 ...

Page 273: ...veyance motor M1 2 Decurler gate 1 10 Paper exit roller 3 Gear 11 Intermediate roller 3 4 Paper exit motor M5 12 Intermediate roller 2 5 Decurler roller 2 13 Intermediate roller 1 6 Entrance roller 2 14 Decurler roller 1 7 Belt 15 Decurler gate solenoid 2 SD3 8 Entrance roller 1 16 Decurler gate 2 1 2 4 3 7 8 9 10 15 11 12 13 14 16 a04kt2c002ca 5 6 ...

Page 274: ...ody is conveyed to the RU section by the entrance roller 1 8 Then the intermediate roller conveys the paper 4 and then paper exit roller exits it 10 The intermediate sensor PS2 3 detects paper jam 1 Intermediate roller 3 7 Entrance sensor PS1 2 Intermediate roller 1 8 Conveyance to the RU section 3 Intermediate sensor PS2 9 Paper exit roller 4 Conveyance by the intermediate roller 10 Paper exit fr...

Page 275: ...passed since the entrance sensor PS1 detected the edge of the paper 3 The M5 rotates at high speed again after the predetermined time has passed since the PS1 detected the rear end of the paper 4 M1 and M2 stop the operation after predetermined time has passed since the paper exit sensor PS3 detected the trailing edge of the last paper 1 Start printing signal ON 4 Decelerating at low speed 2 Paper...

Page 276: ...ing is the same as in the straight mode 1 Start printing signal ON 4 Decelerating at middle speed 2 Paper leading edge detection 5 Accelerating at high speed 3 Paper trailing edge detection a04kt2c005ca 1 2 3 4 5 Entrance sensor PS1 Entrance M1 Paper exit motor Middle Low Middle Low High conveyance motor M5 speed ...

Page 277: ...r The decurler Up 9 exerts a pressure on the paper curled upward valley curl 6 while the decurler Lw 11 exert a pressure on the paper curled downward mount curl 16 There are three modes for paper curl straightening Upward paper curl straightening ON Conveys toward the decurler Up 5 Downward paper curl straightening ON Conveys toward the decurler Lw 17 Decureler OFF The paper through the normal pat...

Page 278: ...PS3 4 Paper through path normal path 14 Decurler roller 2 5 Paper through path toward the decurler Up 15 Decurler roller 3 16 The paper curled downward 6 The paper curled upward 17 Paper through path toward the decurler Lw 7 Decurler belt 1 8 Decurler roller 2 18 Decurler gate solenoid 2 SD3 9 Decurler Up 19 Decurler gate solenoid 2 SD3 ON 10 Decurler belt 2 a04kt2c006ca 7 15 8 9 3 10 11 12 14 2 1...

Page 279: ...ard the decurler Up SD2 stop the operation after predetermined time has passed since the paper exit sensor PS3 detected the trailing edge of the last paper B Decurler Lw control When the downward paper curl straightening ON in the service mode setting a start printing signal is sent form the main body and the decurler gate solenoid 2 SD3 starts operating Then it switches the direction of paper con...

Page 280: ...A Paper fan control When a start printing signal is sent from the main body the paper fans M2 M3 and M4 start to rotate As the paper exit sensor PS3 detects the trailing edge of the last paper M2 M3 and M4 are turned off B Exhaust assist fan control When a start printing signal is sent from the main body the ventilation assist fans M6 and M7 start to rotate As the paper exit sensor PS3 detects the...

Page 281: ...4 CONVEYANCE SECTION 16 Theory of Operation Ver1 0 Sep 2006 RU 503 504 Blank page ...

Page 282: ...SERVICE MANUAL 2006 09 Ver 2 0 FD 501 Theory of Operation ...

Page 283: ...times the revision has been made To indicate clearly a section revised show in the lower outside section of the corresponding page A number within represents the number of times the revision has been made NOTE Revision marks shown in a page are restricted only to the latest ones with the old ones deleted When a page revised in Ver 2 0 has been changed in Ver 3 0 The revision marks for Ver 3 0 only...

Page 284: ...1 Composition 25 5 2 Drive 26 5 2 1 Rear registration drive 26 5 2 2 Punch drive 27 5 3 Operation 27 6 FOLDING CONVEYANCE SECTION 29 6 1 Composition 29 6 2 Drive 30 6 2 1 Conveyance drive 30 6 2 2 Folding drive 31 6 3 Operation 32 6 3 1 Registration control 32 6 3 2 Conveyance path switching 33 6 3 3 1st folding control 35 6 3 4 2nd folding control 37 6 3 5 3rd folding control 40 7 MAIN TRAY SECTI...

Page 285: ... 2 Drive 49 9 2 1 Tray lift drive 49 9 2 2 Paper feed drive 50 9 2 3 Pick up drive 51 9 3 Operation 52 9 3 1 Size detection control 52 9 3 2 Up down control 53 9 3 3 Pick up mechanism 54 9 3 4 Separation mechanism 55 9 3 5 Multi feed detection control 56 9 3 6 Paper empty detection control 56 ...

Page 286: ...sfer paper that is exited from the main body or fed to the PI is handled for folding either one of the following Z fold Letter fold out Letter fold in Double parallel fold Gate fold and folding for each sheet of paper and exited into the sub tray main tray The Z fold exit to the main tray while in the FS connection is limited only to B4 A3 81 2 x 14 11 x 17 12 x 18 and 8K PI insertion function PI ...

Page 287: ...in 182 x 140mm Custom paper 1050 Max 324 x 460 mm Min 182 x 140mm C6500 Max 330 x 483 mm Min 128 x 148mm 1 1050 only 2 C6500 only 3 C6500 supported in all the destinations 1050 only supported in Taiwan and China 4 C6500 only A4 and 81 2 x11 Operation of paper exit with tab area at the trail edge side is not assured Sub tray 1 weighing 50 to 300 g m2 SRA3 A3 B4 SRA4 SRA4S A4 A4S B5 B5S A5 A5S B6S A...

Page 288: ...3 Tab paper 4 A3 B4 A4 A4S B5 B5S 11 x 17 81 2 x 11 81 2 x 11S custom paper Max 324 x 460 mm Min 182 x 140mm 1 1050 only 2 C6500 only 3 C6500 supported in all the destinations 1050 only supported in Taiwan and China 4 A4 81 2 x 11 only for C6500 Applicable paper Plain paper tab paper Paper weight 50 to 209 g m2 Paper size A3 B4 SRA4S 1 A4S 12 x 18 11 x 17 81 2 x 14 81 2 x 11S 8K 2 Custom paper 1 M...

Page 289: ... 11S 51 2 x 81 2 size entry Max 324 x 460 mm 1 1050 only 2 C6500 only 3 C6500 supported in all the destinations 1050 only supported in Taiwan and China 4 A4 81 2 x 11 only for C6500 Applicable paper Plain paper high quality paper trace paper coated paper Paper weight 50 to 300 g m2 Maximum tray capacity 500 sheets 80 g m2 x 2 trays Maintenance Same as the main body Machine service life Same as the...

Page 290: ...T COMPOSITION 5 Theory of Operation Ver2 0 Sep 2006 2 UNIT COMPOSITION 1 PI section 4 Folding conveyance section 2 Conveyance section 5 Main tray section 3 Punch section 6 Sub tray section fd501to1001c 1 2 3 4 5 6 ...

Page 291: ...3 PAPER PATH 6 Theory of Operation Ver2 0 Sep 2006 FD 501 3 PAPER PATH A Straight mode 1 Paper through from the PI 2 Paper through from the main body paper exit fd501to1002c 1 2 ...

Page 292: ...FD 501 3 PAPER PATH 7 Theory of Operation Ver2 0 Sep 2006 B Sub tray mode 1 Paper through from the PI 2 Paper through from the main body paper exit fd501to1003c 1 2 ...

Page 293: ...ch mode L and S sizes 1 Paper through from the PI 5 Paper exit to the main tray paper through to the next option 2 Paper through from the main body paper exit 3 In the case of a L size 6 Paper exit to the sub tray 4 In the case of a S size fd501to1004c 1 2 6 5 4 3 ...

Page 294: ...r2 0 Sep 2006 D Z fold mode 1 Paper through from the PI 5 Paper exit to the main tray paper through to the next option 2 Paper through from the main body paper exit 3 1st folding 6 Paper exit to the sub tray 4 2nd folding fd501to1005c 1 2 6 3 4 5 ...

Page 295: ...06 FD 501 E Letter fold out mode 1 Paper through from the PI 5 Paper exit to the main tray paper through to the next option 2 Paper through from the main body paper exit 3 1st folding 6 Paper exit to the sub tray 4 2nd folding fd501to1006c 1 2 6 4 3 5 ...

Page 296: ...F Letter fold in double parallel fold mode 1 Paper through from the PI 5 Paper exit to the main tray paper through to the next option 2 Paper through from the main body paper exit 3 1st folding 6 Paper exit to the sub tray 4 2nd folding fd501to1007c 1 2 6 4 3 5 ...

Page 297: ... 501 G Gate fold mode 1 Paper through from the PI 5 3rd folding 2 Paper through from the main body paper exit 6 Paper exit to the main tray paper through to the next option 3 1st folding 4 2nd folding 7 Paper exit to the sub tray fd501to1008c 6 1 2 7 5 4 3 ...

Page 298: ...eration Ver2 0 Sep 2006 H Folding mode 1 Paper through from the PI 4 Paper exit to the main tray paper through to the next option 2 Paper through from the main body paper exit 3 Folding 5 Paper exit to the sub tray fd501to1009c 4 1 2 5 3 ...

Page 299: ...3 PAPER PATH 14 Theory of Operation Ver2 0 Sep 2006 FD 501 Blank page ...

Page 300: ... 1 4 CONVEYANCE SECTION 15 Theory of Operation Ver2 0 Sep 2006 COMPOSITION OPERATION 4 CONVEYANCE SECTION 4 1 Composition fd501to2001c Entrance gate Alignment plate Fr Rr S size gate L size gate Sub tray gate ...

Page 301: ... Theory of Operation Ver2 0 Sep 2006 FD 501 4 2 Drive 4 2 1 Conveyance drive 1 Main tray paper exit motor M17 3 Entrance conveyance motor M1 2 Intermediate conveyance motor M3 4 Punch conveyance motor M2 fd501to2002c 1 2 3 4 ...

Page 302: ...l conveyance roller 1 12 L size gate 4 Roller solenoid 1 SD5 13 S size gate solenoid SD3 5 Roller solenoid 2 SD6 14 S size gate 6 Vertical conveyance roller 2 15 Sub tray gate solenoid SD9 7 Vertical conveyance roller 3 16 Sub tray gate 8 Roller solenoid 3 SD7 17 Sub tray paper exit roller 9 Roller solenoid 4 SD8 18 Paper exit solenoid SD12 fd501to2003c 1 2 3 4 5 6 7 8 9 18 17 16 15 14 13 12 11 10...

Page 303: ...4 CONVEYANCE SECTION 18 Theory of Operation Ver2 0 Sep 2006 FD 501 4 2 3 Alignment drive 1 Alignment motor M12 3 Alignment plate Rr 2 Belt 4 Alignment plate Fr fd501to2004c 1 2 3 4 ...

Page 304: ...ding gate see 6 FOLDING CONVEYANCE SECTION A Entrance gate Switching is made between the straight conveyance and the punch folding conveyance by the entrance gate solenoid SD1 In the case of the straight conveyance the SD1 remains OFF When conveying the 1st sheet of paper for punching folding operation SD1 is energized a specified period of time after the start button is turned ON For the 2nd and ...

Page 305: ...the SD9 remains OFF When exiting the 1st sheet of paper into the sub tray switch the SD9 a specified period of time after the start button is turned ON For the 2nd and the succeeding sheets of paper SD9 is energized in accord with the paper exit direction of the succeeding page after the preceding page passes through the intermediate conveyance sensor PS13 1 Sub tray gate 3 Sub tray paper exit 2 M...

Page 306: ...he 1st sheet of large size paper switch SD3 a specified period of time after the start button is turned ON For the 2nd and the succeeding sheets of paper switch the SD9 in accord with the paper exit direction of the succeeding page after the preceding page passes through the punch conveyance sensor PS5 S size paper The length in the sub scan direction is 216 mm or less fd501to2007e 1 2 4 3 1 S siz...

Page 307: ...ach paper conveyance to prevent the succeeding paper from coming into contact with the trailing edge of the L size paper that is in folding pro cess The drive of the gate is made by the L size gate solenoid SD4 L size paper The length in the sub scan direction is 216 mm or more 1 L size gate SD4 OFF position 2 Punch registration sensor PS6 fd501to2008c 1 2 ...

Page 308: ... are repeated for each sheet of paper 4 3 2 Conveyance line speed control The conveyance line speed of each conveyance section varies according to the type of paper and paper weight A Line speed switching The following list shows each of conveyance sections and the range of the conveyance line speed Conveyance section Conveyance line speed Entrance conveyance section 290 to 1000 mm s Intermediate ...

Page 309: ...f steps after it passes through the FD entrance sensor PS1 the roller solenoid 1 SD5 the roller solenoid 2 SD6 the roller solenoid 3 SD7 and the roller solenoid 4 SD8 release the pressure of each roller and M12 conducts the alignment operation The roller solenoids that release each of the rollers from pressure are modified according to the size and the direction of paper aligned A specified period...

Page 310: ...FD 501 1 5 PUNCH SECTION 25 Theory of Operation Ver2 0 Sep 2006 5 PUNCH SECTION 5 1 Composition fd501to2009c Punch rear claw Punch scraps box Punch hole switching mechanism ...

Page 311: ...5 PUNCH SECTION 26 Theory of Operation Ver2 0 Sep 2006 FD 501 5 2 Drive 5 2 1 Rear registration drive 1 Punch registration motor M13 3 Punch rear claw 2 Paper fd501to2010c 3 2 1 ...

Page 312: ...completion of punching M13 returns the punch rear claw to the home position The position of the home position is detected by the punch registration home sensor PS11 B Punch hole switching control The punch hole is switched according to the rotational direction of the punch motor M10 In the case of 2 holes M10 rotates counterclockwise to drive the 2 hole punch edge And in the case of 3 holes M10 ro...

Page 313: ...on Ver2 0 Sep 2006 FD 501 C Punch scraps box control The setting of the punch scraps box is detected by the punch scraps box set sensor PS12 and the full condi tion of the punch scraps box is detected by the punch scraps full sensor PS26 ...

Page 314: ...NG CONVEYANCE SECTION 29 Theory of Operation Ver2 0 Sep 2006 6 FOLDING CONVEYANCE SECTION 6 1 Composition fd501to2012c Registration roller 1st folding mechanism 2nd folding mechanism 3rd folding mechanism Folding gate ...

Page 315: ...ECTION 30 Theory of Operation Ver2 0 Sep 2006 FD 501 6 2 Drive 6 2 1 Conveyance drive 1 Coupling 3 Folding gate 2 The pulley operates as an idler due to the bearing 4 Folding gate solenoid SD15 fd501to2013c 1 2 3 4 M6 M5 M4 ...

Page 316: ...ration Ver2 0 Sep 2006 6 2 2 Folding drive 1 3rd folding roller 1 mounting board 4 2nd folding guide 2 3rd folding guide 5 1st folding roller 1 mounting board 3 2nd folding roller 1 mounting board 6 1st folding guide fd501to2014c 1 2 3 4 5 6 M16 M15 M14 ...

Page 317: ...for skew A specified period of time after the PS6 turns ON the 1st folding motor M4 resumes the conveyance of paper When no folding operation is made no registration control is made However no folding is made on the paper that has entered the folding conveyance section from the folding entrance sensor side The paper is conveyed vertically as is and exited to the main tray or the sub tray 1 Punch r...

Page 318: ...te solenoid SD15 In the case of other than the Z fold a specified period of time after the 1st folding conveyance sensor PS51 turns ON SD15 turns ON to convey the paper to the 2nd folding after the 1st folding In the case of the Z fold SD15 remains OFF and the paper is conveyed to the 3rd folding after the 1st folding 1 In the case of other than the Z fold 3 In the case of the Z fold 2 Folding gat...

Page 319: ...in the same manner 1 Change of the 1st folding roller 1 to the folding position 2 Change of the 1st folding roller 1 to the conveyance position fd501to2041c 1 2 Punch registration sensor PS6 Roller solenoid 4 SD8 Conveyance Folding 1st folding conveyance sensor PS51 1st folding release motor M14 1st folding motor M4 1st folding roller 1 2nd folding motor M5 ...

Page 320: ... the paper by the prescribed number of steps M14 rotates until it gets to a specified number of steps This rotates the eccentric cam 5 to allow the idle gear arm 3 to separate the idle gear 2 from the 1st folding roller gears 1 1 and 2 4 At the same time when M14 starts up the cam provided on the inside of the 1st roller gear 2 4 rotates to allow the 1st roller 1 and 1st roller 2 to contact each o...

Page 321: ... up the winding up of the wire that pulls the folding guide 2 to the right side is loosened to allow the folding guide 2 to push out the paper in the clear ance between the 1st folding rollers 1 1 and 2 3 As a result the paper gets caught in the rollers to be folded 1 1st folding roller 1 3 1st folding roller 2 2 Folding guide fd501to2018c 1 2 3 ...

Page 322: ...conveying the paper by the prescribed number of steps M15 rotates until it gets to a specified number of steps This rotates the eccentric cam 5 to allow the idle gear arm 3 to separate the idle gear 2 from the 2nd folding roller gears 1 1 and 2 4 At the same time when M14 starts up the cam provided on the inside of the 2nd roller gear 2 4 rotates to allow the 2nd roller 1 1 and 2nd roller 2 to con...

Page 323: ...g up of the wire that pulls the folding guide 2 to the right side is loosened to allow the folding guide 2 to push out the paper in the clear ance between the 2nd folding rollers 1 1 and 2 3 As a result the paper gets caught in the rollers to be folded 1 2nd folding roller 1 3 2nd folding roller 2 2 Folding guide 4 Direction of paper exit fd501to2020c 1 2 3 4 ...

Page 324: ...te fold the 2nd folding roller solenoid SD18 turns ON a specified period of time after the 1st folding motor M14 starts folding When SD18 starts up the 2nd roller is pressed firmly This is a measure taken to avoid a multiple fold that is apt to occur at the folding section of paper when the 2nd folding is made fd501to2021c ...

Page 325: ...r conveying the paper by the prescribed number of steps M16 rotates until it gets to a specified number of steps This rotates the eccentric cam 5 to allow the idle gear arm 3 to separate the idle gear 2 from the 3rd folding roller gears 1 1 and 2 4 At the same time when M16 starts up the cam provided on the inside of the 3rd roller gear 2 4 rotates to allow the 3rd roller 1 1 and 3rd roller 2 to c...

Page 326: ...ng up of the wire that pulls the folding guide 2 to the left side is loosened to allow the folding guide 2 to push out the paper in the clear ance between the 3rd folding rollers 1 1 and 2 3 As a result the paper gets caught in the rollers to be folded 1 3rd folding roller 1 3 3rd folding roller 2 2 Folding guide 4 Direction of paper exit fd501to2023 1 2 3 4 ...

Page 327: ... of Operation Ver2 0 Sep 2006 FD 501 1 7 MAIN TRAY SECTION 7 1 Composition fd501to2035c Main tray Main tray paper exit sensor PS18 Main tray upper limit sensor PS20 Main tray paper full sensor PS7 Main tray lower limit sensor PS22 ...

Page 328: ...FD 501 7 MAIN TRAY SECTION 43 Theory of Operation Ver2 0 Sep 2006 7 2 Drive 1 Main tray 3 Tray up down motor M11 2 Up down wire fd501to2036c 1 2 3 ...

Page 329: ...g it up again until PS20 turns ON After the paper is exited PS20 maintains the distance between the upper surface of the paper exited in the main tray the surface of the main tray when no paper exited and the paper exit opening at a fixed distance to prevent the paper exited from having an uneven edge B Switching the operation of the main tray The main tray is set so that it normally does not oper...

Page 330: ...FD 501 1 8 SUB TRAY SECTION 45 Theory of Operation Ver2 0 Sep 2006 8 SUB TRAY SECTION 8 1 Composition fd501to2024c Sub tray paper full sensor PS17 ...

Page 331: ...8 SUB TRAY SECTION 46 Theory of Operation Ver2 0 Sep 2006 FD 501 8 2 Drive 1 Paper exit solenoid SD12 3 Sub tray paper exit roller 2 Sub tray paper exit roller fd501to2025c 2 M3 1 3 ...

Page 332: ... and the sub tray paper full sensor PS46 1 turns ON the sub tray paper full information is also sent to the main body 8 3 2 Line speed switching Paper conveyed by the intermediate conveyance motor M3 is decelerated for each sheet of paper to be exited into the sub tray 1 Sub tray folding paper full sensor PS46 2 Sub tray paper full sensor PS17 1 Deceleration of the intermediate conveyance motor M3...

Page 333: ...ep 2006 FD 501 1 9 PI SECTION 9 1 Composition fd501to2027c Multi feed sensor Paper pick up mechanism Manual operation Paper separation mechanism Paper set sensor Paper size VR main scan direc tion Paper size sensor sub scan direc tion Lift plate ...

Page 334: ...FD 501 9 PI SECTION 49 Theory of Operation Ver2 0 Sep 2006 9 2 Drive 9 2 1 Tray lift drive 1 Paper lift motor Up M8 3 PI lift plate Lw 2 Paper lift motor Lw M9 4 PI lift plate Up fd501to2028c 3 4 1 2 ...

Page 335: ...ller Lw 2 PI registration clutch Up CL1 8 PI conveyance motor M7 3 PI registration clutch Lw CL2 9 Rotational direction of separation roller Up 4 Separation roller Lw 10 Pick up roller Up 5 Rotational direction of separation roller Lw 11 Paper feed roller Up 6 Paper feed roller Lw fd501to2029c 2 1 11 10 9 8 7 6 5 3 4 ...

Page 336: ... SECTION 51 Theory of Operation Ver2 0 Sep 2006 9 2 3 Pick up drive 1 Spring 4 PI pick up solenoids Up SD13 and Lw SD14 2 Direction of spring force 3 Release arm 5 Pick up rollers Up and Lw fd501to2030c 2 3 4 1 5 ...

Page 337: ...ing 3 sensors PI maximum size sensors Up PS47 and Lw PS48 1 L size sensors Up PS35 and Lw PS41 2 and S size sensors Up PS36 and Lw PS42 3 When the PS44 and PS45 are OFF the tray is judged paper empty The size detection in the main scan is made by the paper size VR Up VR31 and Lw VR32 4 that are inter locked with the paper regulation plate 5 1 PI maximum size sensors Up PS47 and Lw PS48 4 Paper siz...

Page 338: ...PI paper set sensors Up PS44 and Lw PS45 are ON with the main body start button ON M8 and M9 turn ON to bring up the PI lift plate When PS32 and PS38 turn ON M8 and M9 stop While in the copy print operation when PS32 and PS38 turn OFF from ON M8 and M9 turn ON again to bring up the plate until PS32 and PS38 turn ON When PS44 and PS45 turn OFF with no paper left M8 and M9 make a reverse rotation to...

Page 339: ...ir own weight The pick up roller that is rotated by the PI conveyance motor M7 presses down the paper to pick it up Paper feed arm retaining lever 1 is provided in the pick up roller section to prevent multi feed By moving the paper feed arm retaining levers 1 on the front and back inward the pick up rollers on the front and back are secured while the roller in the middle presses against paper Mul...

Page 340: ...to the vertical conveyance section When 2 or more sheets of paper are conveyed the frictional force between these sheets of paper is smaller than the frictional force of the torque limiter 3 and the separation roller 4 rotates in the reverse direction to prevent the lower most paper from being conveyed When the PI registration clutches Up CL1 and Lw CL2 turn ON according to the PI paper feed deman...

Page 341: ...multi fed or not The multi feed detection function turns ON operates when the LED on the lower side is turned on by the multi feed detection function selection button on the FD operation board FDOB and when no selection is made And it turns OFF does not operate when the LED on the upper side is turned on 9 3 6 Paper empty detection control The detection of the presence of paper in the tray section...

Page 342: ...SERVICE MANUAL 2006 09 Ver 2 0 LS 501 502 Theory of Operation ...

Page 343: ...times the revision has been made To indicate clearly a section revised show in the lower outside section of the corresponding page A number within represents the number of times the revision has been made NOTE Revision marks shown in a page are restricted only to the latest ones with the old ones deleted When a page revised in Ver 2 0 has been changed in Ver 3 0 The revision marks for Ver 3 0 only...

Page 344: ... 9 5 2 Drive 10 5 3 Operation 11 5 3 1 Path switching 11 5 3 2 Conveyance line speed control 13 5 3 3 Paper cooling mechanism 14 6 CONVEYANCE SECTION 15 6 1 Composition 15 6 2 Drive 16 6 2 1 Stacker tray sub tray conveyance drive 16 6 2 2 Coupling conveyance grip belt paper press arm drive 17 6 2 3 Stacker tray up down drive 18 6 2 4 Shift unit alignment plate drive 19 6 2 5 Rear stopper job parti...

Page 345: ...LS 501 502 CONTENTS ii Theory of Operation Ver2 0 Sep 2006 Blank page ...

Page 346: ...e alignment lever stacker tray only Method of stacking Horizontal stack ing Mixing of original sizes not allowed stacker tray only Shifting method Conveyance direction shift Shift amount 20 mm stacker tray only Mode Stacker tray non sort mode Exited into the stacker tray with no processing made Sub tray mode Exited into the sub tray with no processing made Stacker tray sort mode Exited into the st...

Page 347: ...d in all the destinations 1050 only supported in Taiwan and China Sub tray SRA3 2 A3 B4 SRA4 2 SRA4S 2 A4 A4S B5 B5S A5 A5S 2 B6S 2 A6S 2 13 x 19 2 12 x 18 11 x 17 81 2 x 14 81 2 x 11 81 2 x 11S 51 2 x 81 2 1 51 2 x 81 2S 2 81 2 x 13 81 4 x 13 81 8 x 131 4 8 x 13 8K 3 16K 3 16KS 3 Tab paper 4 A3 B4 A4 A4S B5 B5S 11 x 17 81 2 x 11 81 2 x 11S Custom paper 2 Max 330 x 487 mm Min 100 x 148 mm Wide pap...

Page 348: ...to change for improvement without notice Maintenance Same as the main body Machine service life Same as the main body Power source LS 501 AC100 to 240V DC5V is supplied from the main body LS 502 24V DC supplied from the main body Maximum power consump tion 143W or less Dimensions 785 W x 723 D x 1 020 H mm Weight Approx 110 kg Temperature 10 to 30 C Humidity 10 to 80 RH ...

Page 349: ...S 501 502 2 UNIT COMPOSITION 1 Shift unit 6 Stacker tray conveyance section 2 1st gate 7 Coupling conveyance section 3 Entrance conveyance section 8 Sub tray 4 Stacker tray 9 Sub tray conveyance section 5 Hand cart 10 2nd gate 9 10 1 8 2 3 4 7 6 5 ls502to1001c ...

Page 350: ...LS 501 502 3 PAPER PATH 5 Theory of Operation Ver2 0 Sep 2006 3 PAPER PATH 1 Stacker tray non sort sort mode 3 Sub tray mode 2 Coupling mode 3 1 2 ls502to1002c ...

Page 351: ...3 PAPER PATH 6 Theory of Operation Ver2 0 Sep 2006 LS 501 502 Blank page ...

Page 352: ... SECTION 4 1 Composition 4 2 Drive 1 Entrance conveyance lock solenoid SD5 3 Coupling jam release lever 2 Entrance jam release lever 4 Coupling conveyance lock solenoid SD11 ls502to2001c Coupling conveyance lock solenoid SD11 LS 501 only Entrance convey ance lock solenoid SD5 Front door lock solenoid SD4 4 1 3 2 ls502to2002c ...

Page 353: ...ker tray arm release sensor PS15 is turn on SD4 turns off immediately The lock is released due to SD4 being turned off and the front door can be opened and closed 4 3 2 Jam release lever lock mechanism The entrance guide plate and the coupling guide plate are provided with a jam release lever to release jams The operation of each of the jam release levers is made by the entrance conveyance lock so...

Page 354: ...0 Sep 2006 1 5 ENTRANCE CONVEYANCE SECTION 5 1 Composition ls502to2003c Paper cooling fan motor Mi FM3 Paper cooling fan motor Fr FM1 Paper cooling fan motor Rr FM5 Paper cooling fan motor FM4 Paper cooling fan motor 1 FM2 Paper cooling fan motor 2 FM6 2nd gate 1st gate ...

Page 355: ...eration Ver2 0 Sep 2006 LS 501 502 5 2 Drive 1 2nd gate solenoid SD10 5 Entrance roller 2 Coupling conveyance roller 2 6 1st gate 3 Conveyance motor M2 7 Coupling conveyance roller 1 4 1st gate solenoid SD1 8 2nd gate 2 4 3 1 6 5 7 8 ls502to2004c ...

Page 356: ... mode The switching of the conveyance path is made by the 1st gate and the 2nd gate A 1st gate The switching of the conveyance path is made between the stacker tray paper exit stacker tray non sort mode and stacker tray sort mode and the sub tray paper exit sub tray mode and the coupling conveyance coupling mode 1 Sub tray mode coupling mode 3 Stacker tray non sort mode stacker tray sort mode 2 1s...

Page 357: ...eory of Operation Ver2 0 Sep 2006 LS 501 502 B 2nd gate The conveyance path is switched between the sub tray paper exit sub tray mode and the coupling conveyance coupling mode 1 Coupling mode 3 2nd gate 2 Sub tray mode 1 3 2 ls502to2006c ...

Page 358: ...e main body These operations are common to all the modes A When the main body process speed is 1000 mm s B When the main body process speed is 490 mm s 1 Main body paper exit sensor PS3 ON 3 2nd sheet of paper 2 1st sheet of paper 4 3rd sheet of paper 1 Main body paper exit sensor PS3 ON 3 2nd sheet of paper 2 1st sheet of paper 4 3rd sheet of paper ls502to2007c 4 3 2 1 Entrance sensor PS4 Conveya...

Page 359: ...cking hard each other by toner when toner that has been fused is re fused and adheres So fresh air is blown on the paper from under the entrance guide plate and above the path guide of the upper surface of the paper stack section thus cooling down the paper to correct curling and prevent tacking 1 Paper cooling fan motor Rr FM5 4 Paper cooling fan motor 1 FM2 2 Paper cooling fan motor Mi FM3 5 Pap...

Page 360: ...mposition ls502to2009c Paper press arm Grip belt Decurler roller Paddler Job partition plate Paper empty detection actuator Sub tray full sensor PS9 Guide plate Hand cart Conveyance sen sor 3 PS17 Front stopper solenoid SD9 Paper empty sensor PS6 Paper press sole noid 3 SD8 Paper detection sensor PS19 ...

Page 361: ...Ver2 0 Sep 2006 LS 501 502 6 2 Drive 6 2 1 Stacker tray sub tray conveyance drive 1 Sub tray paper exit motor M3 4 Paddler 2 Conveyance motor M2 5 Sub tray conveyance roller 3 Decurler roller 6 Sub tray paper exit roller 5 6 4 3 2 1 ls502to2010c ...

Page 362: ...Paper press solenoid 2 SD7 3 Grip belt 11 Coupling conveyance roller 4 LS 501 only 4 Grip conveyance motor M4 12 Paper press arm 2 5 Coupling conveyance motor M6 LS 501 only 13 Coupling conveyance roller 3 6 Coupling paper exit roller LS 501 only 14 Coupling conveyance motor M6 LS 502 only 7 Coupling conveyance roller 7 LS 501 only 15 Paper press solenoid 1 SD6 8 Coupling conveyance roller 6 LS 50...

Page 363: ...YANCE SECTION 18 Theory of Operation Ver2 0 Sep 2006 LS 501 502 1 6 2 3 Stacker tray up down drive 1 Wire 4 Stacker tray 2 Belt 5 Stacker tray up down arm 3 Stacker tray up down motor M1 1 5 4 2 3 ls501t2c001a ...

Page 364: ...ation Ver2 0 Sep 2006 6 2 4 Shift unit alignment plate drive LS drawing as seen from above On the right side is the main body 1 Guide rail 4 Shift unit 2 Alignment plate 5 Shift unit motor M5 3 Alignment motor M7 6 Guide rail 4 3 6 5 2 1 ls502to2013c ...

Page 365: ...ECTION 20 Theory of Operation Ver2 0 Sep 2006 LS 501 502 6 2 5 Rear stopper job partition plate drive 1 Rear stopper 3 Rear stopper solenoid SD3 2 Job partition plate 4 Job partition solenoid SD2 4 1 2 3 ls502to2014c ...

Page 366: ...TION 21 Theory of Operation Ver2 0 Sep 2006 6 2 6 Front stopper paper press arm drive 1 Spring 4 Spring 2 Paper press solenoid 3 SD8 5 Front stopper 3 Paper press arm 3 6 Front stopper solenoid SD9 1 2 1 4 2 3 4 5 6 ls502to2015c ...

Page 367: ...e decurler roller B Grip conveyance Paper conveyed by the decurler roller enters and is help by the grip provided on the grip belt The paper held by the grip is conveyed to the section above the stacker tray by the rotation of the grip belt Two grips are provided on the grip belt and each one of them conveys paper one after the other The position where the grip is waiting for paper from the decurl...

Page 368: ...e front stopper is employed A distance of 20 mm is kept between the position where the movable type front stopper stops and the position in which the stationary type front stopper is which is the shift distance For the front stopper solenoid SD9 that drives the movable type front stopper a latch type solenoid is employed that is not required to be energized to maintain the ON state However a latch...

Page 369: ...sensor PS3 ON 6 Shift of the 1st sheet of paper 2 The shift unit starts to move 7 Movable type front stopper OFF 3 1st sheet of paper 8 Shift of the last sheet of paper 4 Movable type front stopper ON 9 Movable type front stopper OFF secured 5 Last sheet of paper 10 Movable type front stopper OFF secured ls502to2018c 7 6 5 3 1 8 4 2 Shift unit motor M5 Latch ON signal Latch OFF signal Front stoppe...

Page 370: ...sheet of the shift paper is in possibility of getting into the lower side of the job partition plate To prevent this the job partition plate is attached to the upper surface of the non shift paper that has been exited to restrict the entry of the paper For the job partition solenoid SD2 that drives the job partition plate a latch type solenoid is employed that is not required to be energized to ma...

Page 371: ...paper 9 Job partition plate close 5 Job partition plate close 1 Main body paper exit sensor PS3 ON 5 1st sheet of non shift paper 2 1st sheet of shift paper 6 Job partition plate close 3 Job partition plate open shift amount 20 mm 7 2nd sheet of non shift paper 4 2nd sheet of shift paper 8 Job partition plate close ls502to2021c 8 6 4 2 1 9 3 5 7 Entrance sensor PS4 Latch ON signal Latch OFF signal...

Page 372: ...m the grip the paddle is rotated at a high speed For the rear stopper solenoid SD3 that drives the rear stopper a latch type solenoid is employed that is not required to be energized to maintain the ON state However a latch type solenoid requires a different control signal for each ON and OFF action 1 Paddler 4 Paper position while in the stacker tray sort mode 2 Entrance sensor PS4 5 Paper positi...

Page 373: ...topper open 13 Rear stopper close 7 Rear stopper close 1 Main body paper exit sensor PS3 ON 7 Rear stopper open 2 Shift of the 1st sheet of paper 8 Rear stopper close 3 Rear stopper open 9 Non shift of the 2nd sheet of paper 4 Shift of the 2nd sheet of paper 10 Rear stopper open 5 Rear stopper close 11 Rear stopper close 6 Non shift of the 1st sheet of paper 3 6 9 12 ls502to2029c 11 8 5 2 1 13 4 7...

Page 374: ... paper exit sensor PS3 ON 3 2nd sheet of paper 2 1st sheet of paper 4 Last sheet of paper 1 Main body paper exit sensor PS3 ON 6 Alignment of the 2nd sheet of paper 2 Movement to a position specified for each paper size 7 3rd sheet of paper 8 Alignment of the 3rd sheet of paper 3 1st sheet of paper 9 Last sheet of paper 4 Alignment of the 1st sheet of paper 10 Alignment of the last sheet of paper ...

Page 375: ...ed by the uplifted paper I Hand cart detection mechanism The set condition of the hand cart is detected by the hand cart set switch RS1 And the set condition of the stacker tray is detected by checking to see if the light from the stacker tray set LED LED1 gets to the stacker tray set sensor PS1 6 3 2 Coupling conveyance In coupling mode paper is conveyed to the device connected to the subsequent ...

Page 376: ...SERVICE MANUAL 2006 09 Ver 2 0 FS 503 Theory of Operation ...

Page 377: ...times the revision has been made To indicate clearly a section revised show in the lower outside section of the corresponding page A number within represents the number of times the revision has been made NOTE Revision marks shown in a page are restricted only to the latest ones with the old ones deleted When a page revised in Ver 2 0 has been changed in Ver 3 0 The revision marks for Ver 3 0 only...

Page 378: ...plate rear stopper drive 15 6 2 3 Intermediate roller paper exit arm drive 16 6 2 4 Alignment drive 17 6 3 Operation 18 6 3 1 Stacker conveyance speed control 18 6 3 2 Intermediate roller control 18 6 3 3 Stack assist control 21 6 3 4 Rear stopper control 21 6 3 5 Alignment control 22 6 3 6 Stacker paper exit 24 7 STAPLER SECTION 25 7 1 Composition 25 7 2 Drive 26 7 2 1 Stapler movement rotation 2...

Page 379: ...FS 503 CONTENTS ii Theory of Operation Ver2 0 Sep 2006 8 3 1 Paper exit opening control 38 8 3 2 Main tray up down control 40 ...

Page 380: ...ain tray after being flat stapled Subset staple mode Bundles of flat stapled sheets of paper and single sheets of paper being exited at random into the main tray Maximum number of sheets to be flat stapled Plain paper 100 sheets of 50 to 81 g m2 paper 50 sheets for paper the length of which is 400 mm or longer 60 sheets of 82 to 91 g m2 paper 50 sheets for paper the length of which is 400 mm or lo...

Page 381: ...60 mm 500 sheets A5 A5S 2 B6S 2 straight only 51 2 x 81 2 1 51 2 x 81 2S 2 Tab paper 4 A3 B4 A4 A4S B5 B5S 11 x 17 81 2 x 11 81 2 x 11S custom size Max 324 x 460 mm Min 182 x 140 mm Custom paper 1050 Max 324 x 460 mm Min 182 x 140 mm C6500 Max 324 x 460 mm Min 148 x 148 mm 1 1050 only 2 C6500 only 3 C6500 supported in all the destinations 1050 only supported in Taiwan and China 4 C6500 only A4 and...

Page 382: ...4 C6500 only A4 and 81 2 x11 Operation of paper exit with tab area at the trail edge side is not assured Paper size SRA3 2 A3 B4 SRA4 2 SRA4S 2 A4 A4S B5 A5 12 x 18 11 x 17 81 2 x 14 81 2 x 11 81 2 x 11S 51 2 x 81 2 1 81 2 x 13 81 4 x 13 81 8 x 131 4 8 x 13 8K 3 16K 3 Tab paper 4 A3 B4 A4 A4S B5 B5S 11 x 17 81 2 x 11 81 2 x 11S custom size Max 324 x 460 mm Min 182 x 140 mm Custom paper 1050 Max 32...

Page 383: ...ovement without notice Power source 24 5V DC supplied from the main body Maximum power consump tion 110VA Dimensions When the main tray is pulled out When the main tray is set in When the main tray is removed 915 W x 656 D x 1020 H mm 798 W x 656 D x 1020 H mm 544 W x 656 D x 1020 H mm Weight Approx 80 kg Temperature 10 to 30 C Humidity 10 to 80 RH with no condensation ...

Page 384: ...03 2 UNIT COMPOSITION 5 Theory of Operation Ver2 0 Sep 2006 1 2 UNIT COMPOSITION 1 Paper conveyance section 4 Main tray section 2 Stapler section 5 Sub tray section 3 Stacker section fs503to1001c 4 5 3 2 1 ...

Page 385: ...PAPER PATH 6 Theory of Operation Ver2 0 Sep 2006 FS 503 1 1 3 PAPER PATH 1 Sub tray paper path 3 Main tray paper path only while in stapling 2 Main tray paper path straight sort staple fs503to1002c 3 2 1 ...

Page 386: ...FS 503 4 PAPER CONVEYANCE SECTION 7 Theory of Operation Ver2 0 Sep 2006 1 COMPOSITION OPERATION 4 PAPER CONVEYANCE SECTION 4 1 Composition fs503to2001c Tray gate Bypass gate ...

Page 387: ...4 PAPER CONVEYANCE SECTION 8 Theory of Operation Ver2 0 Sep 2006 FS 503 4 2 Drive 1 Conveyance motor M1 3 Bypass solenoid SD5 2 Gate solenoid SD2 fs503to2002c 1 3 2 ...

Page 388: ...page to reduce a loss of time for a high productivity The drive of the bypass gate 1 is made by the bypass solenoid SD5 2 The operation of SD5 is limited only to the small sized paper A4 B5 and 81 2 x 11 in the staple mode For the 1st page on and after the 2nd copy paper is sent to the regular route 3 SD5 operates only on the 2nd page to send paper to the bypass route 4 The 1st and 2nd pages are p...

Page 389: ...noid SD5 turns ON to draw the 2nd page of the 2nd copy into the bypass route A specified period of time after the PS4 detected the trailing edge of the 2nd page of the 2nd copy the bypass solenoid turns OFF SD5 does not turn on when the 3rd and subsequent pages are being conveyed 1 1st copy 3 3rd copy 2 2nd copy 4 Drawing of the 2nd page of the 2nd copy into the bypass fs503to2030c 4 3 2 1 FNS ent...

Page 390: ...y of Operation Ver2 0 Sep 2006 1 5 SUB TRAY SECTION 5 1 Composition 5 2 Drive 1 Sub tray paper exit motor M6 2 Sub tray paper exit roller fs503to2004c Sub tray paper exit roller Sub tray paper full sensor PS30 Sub tray fs503to2005c 2 1 ...

Page 391: ...to the main body Then the main body displays the massage on the operation panel B Conveyance speed switching control Paper conveyed by the conveyance motor M1 is decelerated for each sheet of paper to be exited into the sub tray thus preventing paper from having an uneven edge 1 Paper exited 2 Sub tray paper full sensor PS30 1 Deceleration of the sub tray paper exit motor M6 fs503to2006c 2 1 fs503...

Page 392: ...CTION 13 Theory of Operation Ver2 0 Sep 2006 1 6 STACKER SECTION 6 1 Composition fs503to2007c Flat stapling stopper Swing roller Paddle Stack assist plate Alignment plate Stacker entrance belt Rear stopper Paper exit arm ...

Page 393: ... Operation Ver2 0 Sep 2006 FS 503 6 2 Drive 6 2 1 Stacker entrance roller paddle drive 1 Stacker entrance belt 4 Stacker entrance motor M13 2 Swing roller 5 Paddle 3 Stacker entrance roller 6 Paddle motor M2 fs503to2008c 2 5 3 4 6 1 ...

Page 394: ...eration Ver2 0 Sep 2006 6 2 2 Stack assist plate rear stopper drive 1 Stack assist home sensor PS32 4 Rear stopper home sensor PS35 2 Stack assist plate 5 Rear stopper motor M26 3 Rear stopper 6 Stack assist motor M24 fs503to2009c 6 4 3 2 5 1 ...

Page 395: ...termediate roller release solenoid SD7 6 Paper exit arm motor M23 2 Intermediate roller open close motor M25 7 Paper exit arm home sensor PS9 3 Eccentric cam 8 Intermediate roller Lw 4 Intermediate roller home sensor PS33 9 Coupling 5 Paper exit arm 10 Intermediate roller Up fs503to2010c 6 4 3 2 5 1 1 10 10 9 8 8 7 ...

Page 396: ...ory of Operation Ver2 0 Sep 2006 6 2 4 Alignment drive 1 Alignment plate Rr 4 Alignment motor Fr M22 2 Alignment motor Rr M5 5 Alignment home sensor Fr PS31 3 Alignment home sensor Rr PS8 6 Alignment plate Fr fs503to2011c 1 2 3 6 5 4 ...

Page 397: ... the main tray paper exit motor M7 by the belt and the coupling and the transmission of the conveyance power to paper is made by the pressure release of the intermediate roller Up A Non staple mode control While in the non staple mode when the start signal is turned ON the intermediate roller Up 1 is driven up to the nip standby position by the cam 2 of the intermediate roller open close motor M25...

Page 398: ...being exited SD7 turns OFF and the intermediate roller Up 1 is pressed against the intermedi ate roller Lw 2 by the pressure of the spring The paper is nipped before being exited 1 Intermediate roller Up 3 Intermediate roller release solenoid SD7 2 Intermediate roller Lw 4 Paper 1 Start signal ON 4 Alignment operation 2 Movement of the intermediate roller Up to the nip standby position 5 Paper nip...

Page 399: ... through the initial operation made when the start signal is turned ON the intermediate roller Up 1 is moved to the evacuation position by the eccentric cam 2 that is driven by the inter mediate roller open close motor M25 1 Intermediate roller Up 3 Intermediate roller home sensor PS33 2 Eccentric cam fs503to2013c 3 2 1 ...

Page 400: ...y the stack assist home sensor PS32 3 6 3 4 Rear stopper control The rear stopper is a paper rear stopper when paper is exited in the non staple straight sort mode This short ens the conveyance distance to the main tray for an improved productivity The rear stopper is driven and released by the rear stopper motor M26 in the staple mode The set state in the non staple mode the position at which pap...

Page 401: ...driven independently by each of the alignment motor Fr M22 and the alignment motor Rr M5 The home position of the alignment plate Fr is detected by the alignment home sensor Fr PS31 and that of the alignment plate Rr is detected by the alignment home sensor Rr PS8 1 Straight mode In the straight mode each sheet of paper sent to the stacker is aligned by the alignment plate Fr and the align ment pl...

Page 402: ...per 3 to the shift position before exiting it 1 Alignment plate Fr 3 Paper 2 Alignment plate Rr 1 Start signal ON 4 Alignment operation for each sheet of paper 2 Home position search 5 Move the paper to the shift position in the rear 3 Movement to the size position 6 Move the paper to the shift position in the front 3 2 1 fs503to2015c fs503to2034c 4 5 6 3 2 1 Stacker entrance sensor PS5 Alignment ...

Page 403: ... roller that is interlocked with the paddle by M2 6 3 6 Stacker paper exit A Non staple control In the non staple mode the paper exit is made by the nip of the intermediate rollers Up and Lw B Staple control In the staple mode the paper exit is made by the paper exit arm that is driven by the paper exit arm motor M23 The home position of the paper exit arm is detected by the paper exit arm home se...

Page 404: ...FS 503 7 STAPLER SECTION 25 Theory of Operation Ver2 0 Sep 2006 1 7 STAPLER SECTION 7 1 Composition fs503to2016c Stapler Fr Stapler Rr Staple scraps box ...

Page 405: ...p 2006 FS 503 7 2 Drive 7 2 1 Stapler movement rotation 1 Cam 5 Stapler Fr 2 Stapler rotation home sensor PS14 6 Stapler movement motor M11 3 Stapler rotation motor M4 7 Stapler movement home sensor PS11 4 Stapler Rr 8 Belt fs503to2017c 4 3 2 5 6 7 8 1 ...

Page 406: ...S 503 7 STAPLER SECTION 27 Theory of Operation Ver2 0 Sep 2006 7 2 2 Stapler 1 Staple cut bending arm 4 Stapling arm 2 Stapler motors Rr M30 Fr M31 5 Pressure plate 3 Eccentric cam fs503to2018c 4 5 1 2 3 ...

Page 407: ...tation motor M4 The home position of the rotational movement is detected by the stapler rotation home sensor PS14 A 1 staple 1 1 staple at front When the start signal is turned ON the stapler movement motor M11 also turns ON to move the stapler to the position according to the paper size 2 Size movement in 1 staple one corner stapling at rear When the start signal is turned ON the stapler movement...

Page 408: ...lso provided with the cam groove 9 of the stapling arm 8 Each time the eccentric cam makes a 1 4 turn each of the following operations is made 1 paper pressure 2 stapling 3 staple cut clinch and 4 return to the home position A series of the operations complete in a full turn The home position is detected by the stapler home sensors Rr PS40 Fr PS41 1 Eccentric cam 6 Pin for staple cut clinch 2 Insi...

Page 409: ...aper 6 At the same time the pin 8 provided in the groove 7 on the outside of the cam drives the stapling arm 9 The pin 10 at the tip of the stapling arm moves along the groove 12 of the pressure claw 11 and drives the pres sure claw 11 with the lever to press the paper The following figure left shows a cam on the outside and the figure right shows a cam on the inside 1 Cam groove 7 Cam groove for ...

Page 410: ...the arrow marked direction The pin at the tip 4 of the stapling arm pushes up the sta pling blade 5 to push out the staple 6 punch out the paper 7 and staple it At the same time to make preparation for the next stapling the staple is bent at 90 by the staple bending blade 8 1 Cam groove 5 Stapling blade 2 Stapling arm 6 Staple 3 Pin 7 Paper 4 Pin at the tip 8 Staple bending blade fs503to2021c 4 8 ...

Page 411: ...ple scraps that have been cut drop into the duct to be collected in the staple scraps box With the further rotation of the eccentric cam the tip of the presser metal fitting 8 that is interlocked with the staple cut clinch arm 2 pushes down the clinch metal fitting 9 to clinch the staple 7 that has been cut When the eccentric cam rotates up to 270 the clinch operation is completed After completion...

Page 412: ...F Staple tip detection The tip of the staple is detected by the staple ready sensors Rr PS46 Fr PS47 While in the stapling operation the staple ready sensors determine that the staples have been clogged when the PS46 and PS47 do not turn on within a specified period of time after the staple home sensors Rr PS 40 Fr PS41 turn off and rotate the stapler motors Rr M30 Fr M31 in the reverse direction ...

Page 413: ...AIN TRAY SECTION 34 Theory of Operation Ver2 0 Sep 2006 FS 503 1 8 MAIN TRAY SECTION 8 1 Composition fs503to2023c Paper exit opening unit Main tray paper exit roller Paper pressure arm Main tray Lift wire ...

Page 414: ...ory of Operation Ver2 0 Sep 2006 8 2 Drive 8 2 1 Tray up down drive 1 Counter reset sensor PS15 5 Lift wire 2 Tray lower limit sensor PS3 6 Main tray 3 Tray up down motor M3 7 Lift pulley Up 4 Lift pulley Lw fs503to2024c 1 2 3 4 5 6 7 ...

Page 415: ...heory of Operation Ver2 0 Sep 2006 FS 503 8 2 2 Main tray paper exit drive 1 Main tray paper exit motor M7 4 Main tray paper exit roller 2 Coupling 5 Paper exit opening solenoid SD9 3 Paper pressure arm fs503to2025c 1 2 4 3 5 ...

Page 416: ...heory of Operation Ver2 0 Sep 2006 8 2 3 Paper exit opening drive 1 Cam 4 Main tray paper exit roller 2 Paper exit opening motor M8 5 Paper exit opening unit 3 Paper exit opening home sensor PS12 6 Drive bar fs503to2026c 4 5 2 1 3 6 ...

Page 417: ...e paper exit opening The open close of the paper exit opening is detected by the paper exit opening home sensor PS12 3 A Non staple control When the paper length is less than 239 mm paper exit unit is not opened When the paper length is 239 mm or longer paper exit unit is opened by 27 Turn ON the start signal while in the M8 open the paper exit unit to about 27 Close the paper exit unit after the ...

Page 418: ...er 50 pages C Sub set staple control Sub set staple control avoids exited papers misalignment when sub set staple is used Paper holding arm is driven by paper exit solenoid SD9 When stapled sheets of paper are exited paper holding arm presses previously exited sheets since they are misaligned by staples When exiting sheets without staple paper holding arm does not operate As control timing SD9 is ...

Page 419: ...en paper passes through the main tray paper exit sensor PS10 M3 lets down the tray M3 raises up the tray again a specified period of time after PS2 turns OFF and stops it when PS2 turns ON The above steps are repeated for each sheet of paper B Staple control When the stacker empty sensor PS20 detects the trailing edge of paper the main tray is brought down by the tray up down motor M3 And M3 rever...

Page 420: ...of paper exited and stops printing when the count reaches the maximum number of sheets loadable for each paper size However when paper has been exited is removed while in printing the tray goes up to turn ON the counter reset sensor PS15 This resets the software counter thus allowing paper to be exited without limit The tray lower limit sensor PS3 detects the lowest limit of the tray In the interm...

Page 421: ...8 MAIN TRAY SECTION 42 Theory of Operation Ver2 0 Sep 2006 FS 503 Blank page ...

Page 422: ...SERVICE MANUAL 2006 09 Ver 1 0 FS 607 Theory of Operation ...

Page 423: ... represents the number of times the revision has been made To indicate clearly a section revised show in the lower outside section of the correspond ing page A number within represents the number of times the revision has been made NOTE Revision marks shown in a page are restricted only to the latest ones with the old ones deleted When a page revised in Ver 2 0 has been changed in Ver 3 0 The revi...

Page 424: ...ive control 15 4 3 4 Bypass gate control 16 4 3 5 Shift control 18 4 3 6 Paper exit roller control 20 4 3 7 Paper exit opening solenoid control 21 4 3 8 Paper exit opening control 22 4 3 9 Sub tray paper exit control 24 5 MAIN TRAY SECTION 25 5 1 Composition 25 5 2 Drive 26 5 3 Operation 27 5 3 1 Tray lift control 27 6 STACKER SECTION 29 6 1 Composition 29 6 2 Drive 30 6 3 Operation 31 6 3 1 Align...

Page 425: ... of Operation Ve1 0 Sep 2006 8 FOLDING SADDLE STITCHING TRI FOLDING SECTION 51 8 1 Composition 51 8 2 Drive 52 8 3 Operation 53 8 3 1 Folding knife control 53 8 3 2 Folding transfer control 54 8 3 3 Tri folding gate control 55 ...

Page 426: ...ted to the booklet tray after being overlapped up to 3 sheets and being tri folded Max flat stapling capacity 50 sheets of 64 to 80 g m2 plain paper high quality paper 30 sheets color paper coated paper 30 sheets of 81 to 105 g m2 plain paper high quality paper 16 sheets color paper coated paper Up to 2 sheets of 200g m2 can be added unless the total number of sheets exceeds the above capacity sta...

Page 427: ...ger The others 2 to 9 50 copies 100 copies 10 to 20 50 copies 50 copies 21 to 30 30 copies 30 copies 31 to 40 25 copies 25 copies 41 to 50 20 copies 20 copies Booklet tray Weighing 80g m2 Saddle stitching mode Size in the sub scan direction is 299 mm or longer 15 copies in 5 sheets of saddle stitching other than the above 20 copies in 5 sheets of saddle stitching Folding mode Size in the sub scan ...

Page 428: ... color paper coated paper same as the main body Paper weight 64 to 105 g m2 Paper size A3 B4 SRA4S A4S 12 x 18 11 x 17 81 2 x 14 81 2 x 11S 8K Custom paper Max 314 x 458 mm Min 210 x 280 mm Applicable paper Plain paper high quality paper color paper coated paper Paper weight 64 to 105 g m2 Paper size SRA3 A3 B4 SRA4S A4S 12 x 18 11 x 17 81 2 x14 81 2 x11S 8K Custom paper Max 314 x 458 mm Min 210 x...

Page 429: ...ubject to change for improvement without notice Power source 24 5VDC supplied from the main body Maximum power consump tion 80W or less Dimensions When the main tray is pulled out 790 5 W x 656 D x 990 H mm When the main tray is set in 674 5 W x 656 D x 990 H mm Weight Approx 65 kg Temperature 10 to 30 C Humidity 10 to 80 RH with no condensation ...

Page 430: ...T CONFIGURATION 5 Theory of Operation Ver1 0 Sep 2006 FS 607 2 UNIT CONFIGURATION a04dt1c001ca Main tray section Transfer section Stapler section Stacker section Folding saddle stitching tri folding section ...

Page 431: ...on Ver1 0 Sep 2006 FS 607 3 PAPER PATH 3 1 Non sort sort group mode 1 Paper path from PI PI 502 installed 4 Main tray 2 Paper path from the main body 5 Paper exit unit 3 Gate 6 Shift unit sort group mode only a04dt1c002ca 1 2 4 5 6 3 ...

Page 432: ...3 PAPER PATH 7 Theory of Operation Ver1 0 Sep 2006 FS 607 3 2 Sub tray mode 1 Paper path from PI PI 502 installed 3 Gate 2 Paper path from the main body 4 Sub tray a04dt1c003ca 1 2 4 3 ...

Page 433: ...eration Ver1 0 Sep 2006 FS 607 3 3 Stapling mode 1 Paper path from PI PI 502 installed 5 Flat stapling stopper 2 Paper path from the main body 6 Stapler 3 Gate 7 Main tray 4 Clincher 8 Paper exit unit a04dt1c004ca 1 2 8 7 6 4 3 5 ...

Page 434: ...r1 0 Sep 2006 FS 607 3 4 Folding saddle stitching mode 1 Paper path from PI PI 502 installed 5 Folding knife 2 Paper path from the main body 6 Saddle stitching stopper 3 Gate 7 Booklet tray 4 Clincher 8 Stapler 15jmt1c001na 1 2 8 7 4 3 5 6 ...

Page 435: ...tion Ver1 0 Sep 2006 FS 607 3 5 Tri folding mode 1 Paper path from PI PI 502 installed 5 Saddle stitching stopper 2 Paper path from the main body 6 Booklet tray 3 Gate 7 Tri folding stopper 4 Folding knife 15jmt1c002na 1 2 7 6 3 4 5 ...

Page 436: ...sition a04dt2c005ca Sub tray paper exit sensor PS1 Gate PI transfer roller Entrance roller Transfer roller A Transfer roller B Bypass gate Intermediate transfer roller Main tray exit roller Main tray exit paper sensor PS6 Paper exit unit Shift roller Shift unit Sub tray paper full sensor PS19 FNS entrance sensor PS4 ...

Page 437: ...D4 4 Transfer roller A 15 Paper exit roller motor M7 5 Transfer roller B 16 Sub tray paper exit motor M21 6 Bypass gate 17 Sub tray paper exit roller 7 Intermediate transfer roller 18 Paper exit motor M8 8 Bypass gate solenoid SD5 19 Shift roller motor M2 9 Paper exit belt 20 Sub tray transfer roller 10 Paper exit arm 21 Gate motor M12 11 Gate a04dt2c001ca 3 4 5 6 2 1 21 20 19 18 17 16 15 14 13 12...

Page 438: ...edge of the paper Thus the paper is pressed against the entrance roller forming a loop to correct the bend When the specified time has passed M1 turns ON to restart conveying the paper The above operation is not performed when conveying a large paper 220 mm and longer in the sub scan direction and in the non punchingmode When punching the paper conveyed from PI the loop is formed on the PI s side ...

Page 439: ...ransfer control The FNS transfer motor M1 rotates in high speed when pressing the start button In the mode the paper is exited from the main body in slow speed M1 rotates in slow speed when the main body paper exit sensor PS37 turns ON Then it rotates in high speed after a specified period of time since the FNS entrance sensor PS4 turns ON When exiting to the main tray M1 rotates in middle speed t...

Page 440: ...position B Gate control The FNS control board FNSCB controls the gate The gate turns ON when transmitting the FS operation signal from the main body and then it stops either at the sub tray home position 1 stacker 2 or main tray 3 It does not move when exiting to the sub tray because the sub tray is the home position When completing the printing the gate home sensor PS16 detects the home position ...

Page 441: ...ductivity A Bypass gate operation The bypass gate solenoid SD5 2 drives the bypass gate 1 For the small size paper A4 B5 and 81 2 x 11 it operates only for the 1st page of the 2nd and following copies to transfer the paper to the bypass route 3 The 2nd page of the 2nd and following copies is transferred to the regular route 4 and overlapped under the 1st page and then the transferred to the stacke...

Page 442: ...ified period of time since the FNS entrance sensor PS4 detects the trailing edge of the paper 6 3 For the 3rd and following copies The bypass gate SD5 turns ON and draws the 1st paper of the 3rd copy to the bypass after a specified period of time since the FNS entrance sensor PS4 detects the trailing edge of the last paper of the 2nd copy 7 SD5 turns OFF after a specified period of time since PS4 ...

Page 443: ...ng conveying the paper to the main tray 1 the crank mechanism 3 shifts the shift movable section 5 including the shift roller 4 approximately 30 mm backward 6 to shift and exit the paper when shift roller motor M2 2 rotates The shift roller home sensor PS18 7 detects the shift position 1 To the main tray 5 Shift movable section 2 Shift roller motor M2 6 Rear 3 Crank mechanism 7 Shift roller home s...

Page 444: ...on and the shift roller home sensor PS18 turns ON 3 Then M2 turns ON 4 again after a specified period of time since it stops It stops when PS18 turns OFF 5 This operation replaces the shift movable section to its original position and then it stands by for the subsequent paper to be shifted These operations are repeated for every paper to offset it 1 Trailing edge of the paper detected 4 Moving to...

Page 445: ...e stacker section M7 stops and the paper exit arm moves to the home position for the stapling mode when the paper exit belt home sensor PS9 turns ON 3 The paper exit opening is open if the paper length is longer than B5S in the sub scan direction The paper exit motor M8 closes the paper exit opening when the stapling operation is completed M7 rotates to drive the paper exit arm when the paper exit...

Page 446: ...ection 5 The main tray paper exit sensor PS6 6 detects the paper exit B Timing to turn ON the paper exit opening solenoid 1 Non sort sort group mode The paper exit opening solenoid SD4 turns ON after a specified period of time since the FNS entrance sensor PS4 detects the trailing edge of the paper 2 Stapling mode The paper exit opening solenoid SD4 turns ON to nip the paper after a specified peri...

Page 447: ...ned from the beginning of the printing operation to the end of the stapling operation because the paper protrudes A Paper exit opening closing operation The paper exit opening unit 3 opens closes by the crank mechanism 2 when the paper exit motor M8 1 rotates The paper exit home sensor PS12 4 detects the opening closing of the paper exit opening 1 Paper exit motor M8 3 Paper exit unit 2 Crank mech...

Page 448: ...pening M8 turns ON 3 again to close the paper exit opening after a specified period of time since the folding paper exit sensor PS25 or the folding full sensor PS29 detects the trailing edge of the last page It stops when the paper exit home sensor PS12 detects the paper exit opening is closed 4 1 FNS start signal turned ON 4 Paper exit opening closed 2 Opening the paper exit opening 5 Paper nippe...

Page 449: ...exit sensor PS1 detects the leading edge of the paper M21 rotates in low speed after a specified period of time since the FNS entrance sensor PS4 detects the trail ing edge of the paper M21 stops after a specified period of time since PS1 detects the trailing edge of the paper B Sub tray full detection When the exited paper on the sub tray reached to a specified thickness the sub tray full sensor ...

Page 450: ...5 MAIN TRAY SECTION 25 Theory of Operation Ver1 0 Sep 2006 FS 607 5 MAIN TRAY SECTION 5 1 Composition a04dt2c004ca Main tray Lift wire Paper exit unit Main tray exit roller ...

Page 451: ...5 MAIN TRAY SECTION 26 Theory of Operation Ver1 0 Sep 2006 FS 607 5 2 Drive 1 Lift pulley Up 4 Lift pulley Lw 2 Lift wire 5 Main tray 3 Main tray lift motor M3 15jkt2c015na 1 4 5 2 3 ...

Page 452: ... exit opening to eliminate the misalignment of the exited paper During the consecutive printing operation FS counts the number of exited paper and stops the printing when it reaches the maximum capacity If the exited paper is ejected during the printing operation the tray moves up and the counter reset sensor PS15 3 turns ON and resets the counter It makes possible to exit paper with no limitation...

Page 453: ...e Transmitting the FNS signal from the main body the tray lift motor M3 lifts up the tray until the stapler paper exit upper limit sensor PS2 turns ON The tray lift motor M3 lifts down the main tray after a specified period of time since the paper exit roller motor M7 turns ON After a specified period of time M3 rotates in the reverse direction to lift up the main tray and then stops when the stap...

Page 454: ...er exit belt Stacker entrance sensor PS5 Swing belt Saddle stitching stopper home sensor PS23 Paper exit belt home sensor PS9 Alignment motor Up M5 Stacker entrance roller Saddle stitching stopper motor M18 Alignment home sensor Lw PS24 Alignment motor Lw M16 Alignment plate Lw Saddle stitching stopper Stacker empty sensor PS20 Flat stapling stopper Stacker entrance motor M13 ...

Page 455: ...ing stopper release solenoid Rr SD7 3 Stacker entrance motor M13 4 Stacker entrance roller 11 Paper assist roller 5 Flat stapling stopper Fr Flat stapling stopper Rr 12 Paper assist solenoid SD51 6 Alignment motor Lw M16 13 Paper exit arm 7 Saddle stitching stopper 14 Paper assist motor M51 8 Saddle stitching stopper motor M18 15 Alignment plate Up 15jmt2c001na 15 14 13 12 10 11 1 2 3 4 5 6 7 8 9 ...

Page 456: ...ain body the alignment motor Up M5 rotates to close the alignment plate Up 1 and then it stops the alignment plate at the standby position that is a little wider than the paper width 2 M5 performs the alignment operation by rotating in the forward and reverse direction to move the alignment plate Up back and forth after a specified period of time since the stacker entrance sensor PS5 detects the t...

Page 457: ...mode transmitting the FNS signal from the main body the alignment motor Lw M16 rotates to close the alignment plate Lw 1 and then it stops the alignment plate at the standby position that is a little wider than the paper width 2 M16 performs the alignment operation by rotating in the forward and reverse direction to move the alignment plate Lw back and forth after a specified period of time since ...

Page 458: ...tion of the leading edge of the fallen paper In the saddle stitching folding tri folding mode the flat stapling release solenoids SD7 and SD8 turn ON and evacuate the flat stapling stopper from the paper path Then the paper falls down to the saddle stitching stop per 3 without contacting with the flat stapling stopper The saddle stitching stopper motor M18 5 moves the saddle stitching stopper up a...

Page 459: ...peration when the folding paper exit sensor PS25 detects the trailing edge of the paper bundle M18 rotates 5 to move up the saddle stitching stopper to the alignment position in accordance with the paper size and stand by for the paper of the subsequent copy 1 FNS start signal turned ON 4 Moving to the folding position for the paper size 2 Moving to the alignment position for the paper size 5 Movi...

Page 460: ...er exit sensor PS25 detects the trailing edge of the paper bundle M18 rotates 5 to move up the saddle stitching stopper to the saddle stitching position in accor dance with the paper size and stand by for the paper of the subsequent copy 1 FNS start signal turned ON 4 Moving to the folding position for the paper size 2 Moving to the saddle stitching position for the paper size 5 Moving to the sadd...

Page 461: ...sor PS25 detects the trailing edge of the paper bundle M18 rotates 5 to move up the saddle stitching stopper to the alignment position in accordance with the paper size and stand by for the paper of the subsequent copy 4 Flat stapling mode The saddle stitching stopper motor M18 does not operate in the flat stapling mode 1 FNS start signal turned ON 4 Moving to the 1st folding position 2 Moving to ...

Page 462: ...ugation roller is adopted for the stacker entrance roller 5 to assist the paper exit to the stacker After the paper falls to the stacker the swing belt 6 align the paper with its trailing edge To assist in aligning the curled paper with the trailing edge according to the number of sheets stacked and the paper size the paper assist solenoid SD51 1 pressurizes the paper while the paper assist motor ...

Page 463: ...ssist the stacking operation M13 rotates in high speed and stands by for the subsequent paper after a specified period of time since it rotates in low speed After the last paper of the copy passes M13 stops when the stapling operation is started 5 M13 turns ON 6 and rotates in high speed to stand by for the subsequent paper when the paper exit motor M8 completes the closing operation 1 FNS start s...

Page 464: ... stands by in the bypass path The stacker entrance motor M13 turns ON and rotates in high speed after a specified period of time since the FNS entrance sensor PS4 detects the trailing edge of the 2nd paper 5 Then the 1st and 2nd paper are over lapped and transferred to the stacker 6 When transferring the 3rd and following paper of the 2nd and following copies the paper is transferred to the stacke...

Page 465: ...it rotates in low speed M13 stops after completing the alignment operation 4 of the last paper of the copy 3 M13 turns ON and rotates in high speed to stand by for the subsequent paper when the folding paper exit sen sor PS25 detects the trailing edge of the paper bundle 5 1 FNS start signal turned ON 4 Last paper of the copy aligned 2 Paper transferred to the stacker in low speed 5 Folding paper ...

Page 466: ...eration of the last paper of the copy 3 and the movement of the saddle stitching stopper to the tri folding position 4 M13 turns ON and rotates in high speed to stand by for the subsequent paper when the folding paper exit sen sor PS25 detects the trailing edge of the paper bundle 5 1 2 FNS start signal turned ON Paper transferred to the stacker in low speed 4 Saddle stitching stopper moving to th...

Page 467: ...Paper exit belt operation The paper exit arm 2 mounted on the paper exit belt 1 exits the paper to the main tray in the stapling mode The paper exit roller motor M7 4 drives the paper exit belt via the coupling pin 3 The paper exit belt home sensor PS9 5 detects the home position of the paper exit arm 1 Paper exit belt 4 Paper exit roller motor M7 2 Paper exit arm 5 Paper exit belt home sensor PS9...

Page 468: ... the paper exit opening is closed the paper exit roller motor M7 rotates to drive the paper exit arm in the stacker section The paper exit arm lifts up the paper to the paper exit roller and then the paper exit roller exits the paper to the main tray M7 stops when the paper exit belt home sensor PS9 turns ON 3 Folding saddle stitching mode After completing the stapling operation the saddle stitchi...

Page 469: ...PLER SECTION 7 1 Composition a04dt2c007ca Clincher rotation motor M4 Clincher Rr Clincher rotation home sensor PS14 Clincher Fr Stapler rotation home sen sor PS13 Stapler rotation motor M6 Stapler Rr Stapler movement home sensor PS11 Stapler Fr Stapler movement motor M11 ...

Page 470: ...ent motor M11 7 Stapler Fr 2 Upper side of the timing belt 8 Stapler movement home sensor PS11 3 Clincher rotation motor M4 9 Stapler Rr 4 Clincher Rr 10 Stapler rotation motor M6 5 Clincher Fr 11 Timing belt 6 Lower side of the timing belt 15jmt2c014na 6 5 4 3 2 1 11 10 2 9 8 7 6 4 3 10 9 ...

Page 471: ...the staplers in the horizontal direction The stapler Rr 8 and the clincher Rr 3 are mounted at the top 2 of the timing belt 9 and the stapler Fr 6 and the clincher Fr 4 are mounted at the bottom 5 of the timing belt The stapler movement home sensor PS11 7 detects the distance between the stapler and the clincher 1 Stapler movement motor M11 6 Stapler Fr 2 Upper side of the timing belt 7 Stapler mo...

Page 472: ...ation motor M4 5 rotates the clincher Rr 7 The ball rock mechanism that consists of the ball 1 and the spring 2 securely locks the stapler and the clincher at 0 or 45 The illustrations 3 and 4 show the mechanism locked and unlocked respectively 1 Ball 6 Clincher rotation home sensor PS14 2 Spring 7 Clincher Rr 3 Locked 8 Stapler rotation home sensor PS13 4 Unlocked 9 Stapler Rr 5 Clincher rotation...

Page 473: ... specified period of time since M11 turns ON M4 and M6 turn ON and rotate the stapler Rr and the clincher Rr to the home position 5 after a specified period of time since the trailing edge of the last paper passes the main tray paper exit sensor PS6 The rota tions are stopped when the stapler rotation home sensor PS13 and the clincher rotation home sensor PS14 turn ON At the same time M11 turns ON...

Page 474: ...ion In the stapling operation the stapler motors Rr M9 and Fr M14 in the staplers Rr and Fr 6 push out the paper press section 4 to the clinchers 2 by the cam mechanism 5 to hold the paper 1 and punch out the staples 3 Then the clincher motors Rr M10 and Fr M15 in the staplers Rr and Fr bend the staples 1 Paper 4 Paper press section 2 Clincher 5 Cam mechanism 3 Staple 6 Staplers Rr and Fr 6 3 2 4 ...

Page 475: ...een clogged and the stapler motors Rr M9 and Fr M14 and the clincher motors Rr M10 and Fr M15 rotate in the reverse direction to replace the sta plers and the clinchers to the home positions if the stapler motor home sensors Rr PS30 and Fr PS31 and the clincher motor home sensors Rr PS32 and Fr PS33 do not turn ON after a specified period of time since they turn OFF 3 Cartridge detection The cartr...

Page 476: ...ition a04dt2c008ca Folding paper exit sensor PS25 Folding full sensor PS29 Tri folding stopper Tri folding gate Tri folding gate solenoid SD6 Folding knife home sensor PS22 Folding transfer motor M20 Folding knife motor M19 Folding knifeg Folding pass through sensor PS26 Folding full LED PS29 Tri folding roller Saddle stitching stopper Folding roller ...

Page 477: ...ON 52 Theory of Operation Ver1 0 Sep 2006 FS 607 8 2 Drive 1 Folding knife 5 Tri folding gate solenoid SD6 2 Folding knife motor M19 6 Tri folding gate 3 Folding transfer motor M20 7 Folding roller 4 Tri folding roller 15jmt2c019na 3 4 7 6 5 1 2 ...

Page 478: ...he folding knife 5 The folding rollers 4 draw and fold the paper The position of the saddle stitching stopper 6 controls the folding position B Folding knife control The folding knife motor M19 turns ON and sticks out the folding knife to the paper after a specified period of time since the folding pass through sensor PS26 3 detects the paper and the saddle stitching stopper stops at the folding p...

Page 479: ...ding operation and then it exits the paper to the booklet tray M20 stops after a specified period of time since the folding paper exit sensor PS25 detects the trailing edge of the paper bundle B Booklet full detection The folding full sensor PS29 that consists of the LED light emitting section and the light receiving section detects the booklet tray paper full It determines the booklet tray is ful...

Page 480: ...he tri folding stopper are drawn between the folding roller and the tri folding roller 3 Then the paper is exited to the booklet tray 8 The position of the tri folding stopper determines the folding position in the 2nd folding B Tri folding gate control After the saddle stitching stopper stops at the tri folding position the tri folding gate solenoid SD6 5 turns ON and drive the tri folding gate 6...

Page 481: ...8 FOLDING SADDLE STITCHING TRI FOLDING SECTION 56 Theory of Operation Ver1 0 Sep 2006 FS 607 Blank page ...

Page 482: ...SERVICE MANUAL 2006 09 Ver 1 0 PI 502 Theory of Operation ...

Page 483: ...n represents the number of times the revision has been made To indicate clearly a section revised show in the lower outside section of the corresponding page A number within represents the number of times the revision has been made NOTE Revision marks shown in a page are restricted only to the latest ones with the old ones deleted When a page revised in Ver 2 0 has been changed in Ver 3 0 The revi...

Page 484: ...t feeding online operation 4 3 2 Manual sheet feeding offline operation 4 COMPOSITION OPERATION 4 PAPER FEED SECTION 5 4 1 Composition 5 4 2 Drive 6 4 2 1 Paper feed drive 6 4 2 2 Tray lift drive 7 4 3 Operation 8 4 3 1 Tray lift mechanism 8 4 3 2 Pick up mechanism 9 4 3 3 Separation mechanism 10 4 3 4 Registration control 11 4 3 5 Paper size detection control 12 ...

Page 485: ...PI 502 CONTENTS ii Theory of Operation Ver1 0 Sep 2006 Blank page ...

Page 486: ...ode Punch mode when PK 512 513 is installed on FS Saddle stitching mode Tri folding mode Note The tray Lw only supports the manual sheet feeding Paper size Tray Up A4 A4S B5 B5S A5 81 2 x 11 81 2 x 11S 51 2 x 81 2 16K 16KS Custom paper Max 216 x 297 mm MIn 182 x 139 mm Tray Lw A3 B4 SRA4S A4 A4S B5 B5S A5 12 x 18 11 x 17 81 2 x 14 81 2 x 11 81 2 x 11S 51 2 x 81 2 81 2 x 13 81 4 x 13 81 8 x 131 4 8...

Page 487: ...ein may be subject to change for improvement without notice Maintenance Same as the main body Machine service life Same as the main body Power source 24 5V DC supplied from the main body Maximum power consump tion 30W or less Dimensions 511 W x 620 D x 220 H mm Weight Approx 10 5 kg Temperature 10 to 30 C Humidity 10 to 80 RH with no condensation ...

Page 488: ...AGRAM 3 Theory of Operation Ver1 0 Sep 2006 PI 502 2 UNIT CONFIGURATION DIAGRAM 15jft2c001na Tray Up section Pick up Up section Separation Up section Conveyance section Separation Lw section Pick up Lw section Tray Lw section ...

Page 489: ...r1 0 Sep 2006 PI 502 3 PAPER PATH 3 1 Auto sheet feeding online operation 3 2 Manual sheet feeding offline operation 1 Paper path from the tray Up 2 Paper path from the tray Lw 1 Paper path from the tray Lw 1 2 15jft1c002na 1 15jft1c003na ...

Page 490: ...6 PI 502 COMPOSITION OPERATION 4 PAPER FEED SECTION 4 1 Composition a04ht2c001ca Tray Up Pick up roller Up Separation roller Up Conveyance roller Lw Separation roller Lw Pick up roller Lw Tray Lw Conveyance roller Up Paper feed roller Up Paper feed roller Lw ...

Page 491: ...enoid Up SD201 12 Separation roller Lw 4 Paper feed roller Up 13 Pick up solenoid Lw SD202 5 Transfer clutch MC201 14 Transfer motor M203 6 Separation roller Up 15 Pick up solenoid Up SD201 Lw SD202 7 Transfer clutch Lw MC202 16 Front 8 Conveyance roller Up 17 Pick up roller Up and Lw 9 Registration clutch MC203 18 Paper feed roller Up and Lw 17 18 15jft2c002nb 2 1 3 4 5 6 7 8 9 10 11 12 13 14 15 ...

Page 492: ...4 PAPER FEED SECTION 7 Theory of Operation Ver1 0 Sep 2006 PI 502 4 2 2 Tray lift drive 1 Front 3 Tray lift motor Up M201 2 Tray lift motor Lw M202 3 2 1 15jft2c003nb ...

Page 493: ...positions the tray upper limit sensors Up PS205 1 and Lw PS209 3 detect the actuators lifted up by the lift plates At the lower position of the tray the tray lower limit sensors Up PS204 9 and Lw PS210 5 detect the actu ators coupled with the lift arms Up and Lw 1 Tray upper limit sensor Up PS205 6 Tray lift plate Lw 2 Tray lift motor Up M201 7 Tray lift motor Lw M202 3 Tray upper limit sensor Lw ...

Page 494: ...g plate 4 to release the pick up roller 3 When SD201 and SD202 turn ON the release arm moves backward and then the pick up roller mounting plate and the pick up roller fall down by their own weight The pick up roller driven by the transfer motor M203 presses the paper and picks it up to transfer it to the separation section 1 Spring 4 Pick up roller mounting plate 2 Pick up solenoid Up SD201 5 Rel...

Page 495: ...e frictional force between the paper feed roller 1 or the paper and the separation roller 4 is stronger than the frictional force of the torque limiter 3 When transferring 2 or more sheets of paper the separation roller rotates in the reverse direction to prevent the bottom sheet from being transferred because the frictional force between the sheets is stronger than the fric tional force of the to...

Page 496: ...aches the paper passage sensors Up PS201 and Lw PS206 3 At the time the paper is pressed against the transfer roller and forms a loop because the registration clutch MC203 is OFF After a specified period of time MC203 turns ON 4 and M203 drives the paper to FS M203 switches to rotate in low speed to feed the subsequent paper since the paper passed PS201 PS206 5 and then MC203 turns OFF after a spe...

Page 497: ... side guide 2 detects the paper size in the main scan direction The paper set sensors Up PS203 5 and Lw PS212 4 and the L size sensor Lw PS208 6 detects the paper size in the sub scan direction 1 Paper size VR Up VR201 4 Paper set sensor Lw PS212 2 Side guide plate 5 Paper set sensor Up PS203 3 Paper size VR Lw VR202 6 L size sensor PS208 1 2 6 5 4 3 15jft2c008na ...

Page 498: ...SERVICE MANUAL 2006 09 Ver 1 0 PK 512 513 Theory of Operation ...

Page 499: ...n represents the number of times the revision has been made To indicate clearly a section revised show in the lower outside section of the corresponding page A number within represents the number of times the revision has been made NOTE Revision marks shown in a page are restricted only to the latest ones with the old ones deleted When a page revised in Ver 2 0 has been changed in Ver 3 0 The revi...

Page 500: ...SITION OPERATION 4 PUNCH SECTION 5 4 1 Composition 5 4 2 Drive 6 4 2 1 Punch shift drive 6 4 2 2 Punch drive 7 4 3 Operation 10 4 3 1 Punch standby position movement control 10 4 3 2 Punch position correction control 11 4 3 3 Punch control 12 5 PUNCH SCRAPS BOX SECTION 16 5 1 Composition 16 5 2 Drive 16 5 3 Operation 16 5 3 1 Punch scraps box control 16 ...

Page 501: ...PK 512 513 CONTENTS ii Theory of Operation Ver1 0 Sep 2006 Blank page ...

Page 502: ...ht mode Applicable post processing mode Sort group staple Paper size PK 512 2 holes A3 B4 SRA4S A4 A4S B5 B5S A5 A5S 11 x 17 81 2 x 14 81 2 x 11 81 2 x 11S 51 2 x 81 2S 81 2 x 13 81 4 x 13 81 8 x 131 4 8 x 13 8K 16K 16KS PK 512 3 holes 4 holes A3 B4 A4 B5 11 x 17 81 2 x 11 8K 16K PK 513 A3 B4 A4 B5 Applicable paper Plain paper high quality paper color paper coated paper same as the main body Paper...

Page 503: ...n herein may be subject to change for improvement without notice Maintenance Same as the main body Machine service life Same as the main body Power source 24 5V DC supply from the main body Maximum power consumption 40 W or less Dimensions 130 W x 470 D x 115 H mm Weight Approx 3 kg Temperature 10 to 30 C Humidity 10 to 80 RH with no condensation ...

Page 504: ...2 UNIT COMPOSITION 3 Theory of Operation Ver1 0 Sep 2006 PK 512 513 2 UNIT COMPOSITION 15kjt2e001na Punch section Punch scraps box section ...

Page 505: ...3 PAPER PATH 4 Theory of Operation Ver1 0 Sep 2006 PK 512 513 3 PAPER PATH 1 Paper path from PI 3 Paper path from the main body 2 Punch unit 4 Punch scraps box 15kjt1c002na 1 2 3 4 ...

Page 506: ...PUNCH SECTION 5 Theory of Operation Ver1 0 Sep 2006 PK 512 513 COMPOSITION OPERATION 4 PUNCH SECTION 4 1 Composition a04et2e001ca Punch unit Paper size sensor PS305 Punch blade Entrance roller Punch blade ...

Page 507: ... 6 Theory of Operation Ver1 0 Sep 2006 PK 512 513 4 2 Drive 4 2 1 Punch shift drive 1 Punch unit 5 Punch shift motor M302 2 Guide shaft 6 Rack 3 Belt 7 Punch shift home sensor PS303 4 Front 2 1 6 7 3 5 4 15kjt2c002na ...

Page 508: ...Eccentric cam 9 Projection of the punch blade 3 Slide link 10 Projection of the switching cam 4 Switching cam 11 Punch blade 5 When the punch blade is driven 12 Punch blade of the 3 hole punch 6 When the punch blade is not driven 13 Punch blade of the 2 hole punch 7 Switching cam shaft 15kjt2e007nb 3 3 1 4 7 6 5 8 9 10 11 13 12 2 2 1 3 3 4 7 5 6 8 9 10 11 ...

Page 509: ...9 Projection of the punch blade 3 Slide link 10 Projection of the switching cam 4 Switching cam 11 Punch blade 5 When the punch blade is driven 12 Punch blade of the 4 hole punch 6 When the punch blade is not driven 13 Punch blade of the 2 hole and 4 hole punch 7 Switching cam shaft a04et2f002ca 3 3 3 1 4 7 6 5 8 9 10 11 3 4 7 5 5 8 9 10 11 13 12 2 2 1 ...

Page 510: ...4 PUNCH SECTION 9 Theory of Operation Ver1 0 Sep 2006 PK 512 513 C PK 513 1 Eccentric cam 3 Punch blade 2 Drive arm 4 Punch motor M301 4 1 2 3 15kjt2c003nb ...

Page 511: ... B4 paper sizes the corner of the paper passes through below the punch hole and the stand by position is changed to 1 5 mm to prevent the hitching of the paper The punch unit returns to the home position at the end of the job Note In the model PK 512 the paper size sensor PS305 is positioned on the front side and its opera tion is contrary to that in the above illustration on the right and left si...

Page 512: ...p PS201 or Lw PS206 detects the leading edge of the paper Then the punch unit 11 is moved to the front side until PS305 2 detects the side edge of the paper the side edge reference position detection Once it detects the side edge reference position 3 the punch unit is moved further 11 so that the center of the punch blade 1 is positioned to the center of the paper 5 The moving distance and its dir...

Page 513: ...e paper Thus the paper is pressed against the entrance roller forming a loop to correct the bend When the specified time has passed M1 turns ON to restart conveying the paper The above operation is not performed when conveying a large paper 220 mm and longer in the sub scan direc tion and in the non punching mode When punching the paper conveyed from PI the loop is formed on the PI s side For deta...

Page 514: ...ance of the slide link 5 is controlled by detecting the eccentric cam actuator 4 with the punch home sensor PS301 1 When the actuator rotates 180 degrees first punching is completed In the second punching M301 is reversed When the actuator reverses 180 degrees punching is completed Forward and reverse rotations are repeated alternately The rotating speed of M301 is controlled by detecting the rota...

Page 515: ...punching blade is not driven The shape of the groove of the punching blade for 2 holes is contrary to it on the right and left sides When the switching cam is rotated counterclock wise the punching blade is driven 2 2 to 4 holes mode In the 2 to 4 holes mode the 2 punching blades at both ends are driven only when the switching cam is rotated clockwise in the same way as in the 2 to 3 hole mode As ...

Page 516: ...the shaft 10 to rotate a full circle The eccentric cams 2 rotate in sync with the shaft to move down the punch blade 1 to conduct the punch operation M301 stops and the punch operation is completed when the punch home sensor PS301 3 turns ON M1 rotates again to convey the paper a specified period of time after it stops temporarily 1 Punch blade 6 Paper 2 Eccentric cam 7 Punch blade at the upper po...

Page 517: ...h scraps box 3 The punch scraps box full sensor PS302 1 turns ON and transmits the no punch scraps box information to the main body when the punch scraps box becomes full of punch scraps B Punch scraps box detection The punch scraps box set sensor PS304 detects whether the punch scraps box is set or not PS304 turns OFF and transmits the no punch scraps box information to the main body if the punch...

Page 518: ...SERVICE MANUAL 2006 09 Ver 2 0 SD 501 Theory of Operation ...

Page 519: ...times the revision has been made To indicate clearly a section revised show in the lower outside section of the corresponding page A number within represents the number of times the revision has been made NOTE Revision marks shown in a page are restricted only to the latest ones with the old ones deleted When a page revised in Ver 2 0 has been changed in Ver 3 0 The revision marks for Ver 3 0 only...

Page 520: ...8 5 1 Composition 18 5 2 Drive 19 5 2 1 Right angle conveyance drive alignment drive 19 5 2 2 Overlap drive 20 5 3 Operation 21 5 3 1 Paper overlap control 21 5 3 2 Alignment control 25 5 3 3 Right angle conveyance control 27 6 FOLDING SECTION 29 6 1 Composition 29 6 2 Drive 30 6 2 1 Folding entrance drive 30 6 2 2 Folding conveyance drive 31 6 2 3 Folding blade drive 32 6 2 4 Folding main scan al...

Page 521: ...0 7 3 7 Bundle arm assist control 76 7 3 8 Bundle clip control 79 8 BUNDLE PROCESSING SECTION 83 8 1 Composition 83 8 2 Drive 84 8 2 1 Bundle press stage lift drive 84 8 2 2 Bundle press movement drive 85 8 2 3 Bundle registration drive 85 8 2 4 Bundle press drive 86 8 2 5 Bundle exit drive 87 8 3 Operation 88 8 3 1 Bundle press stage up down control 88 8 3 2 Bundle press movement control 92 8 3 3...

Page 522: ...ing center folding and saddle stitch ing Saddle stitching with trim ming Exits to the bundle exit tray after being center folding saddle stitching and trimming processes Multi center folding Exits to the bundle exit tray after being center folding on one or more sheets of paper Multi letter folding Exits to the tri folding tray after being letter folding process on one or more sheets of paper Subt...

Page 523: ...4 A3 B4 A4 A4S B5 B5S 11 x 17 81 2 x 11 81 2 x 11S custom size Max 324 x 460 mm Min 182 x 140 mm Custom paper 1050 Max 324 x 460 mm Min 182 x 140 mm C6500 Max 330 x 487 mm Min 100 x 148 mm Wide paper 1 A3 B4 A4 A4S B5 B5S A5 12 x 18 11 x 17 81 2 x 11 81 2 x 11S 51 2 x 81 2 size entry Max 324 x 460 mm 1 1050 only 2 C6500 only 3 C6500 supported in all the destinations 1050 only supported in Taiwan a...

Page 524: ...supported in all the destinations 1050 only supported in Taiwan and China Paper weight 50 to 244g m2 Maximum saddle stitching sheets Plain paper and coated paper Paper weight Number of the sheets Plain paper Coated paper Color copy paper 1 50 to 81 g m2 50 2 30 2 82 to 91 g m2 30 2 15 2 92 to 130 g m2 20 2 10 2 131 to 161 g m2 15 2 5 2 162 to 209 g m2 10 210 to 244 g m2 5 1 C6500 only 2 One sheet ...

Page 525: ... more B4 81 2 x 14 301 mm to 400 mm A4S 81 2 x 11S 261 mm to 300 mm 2 to 5 35 mm or less 40 mm or less 45 mm or less 6 to 15 45 mm or less 50 mm or less Not defined 16 to 30 50 mm or less 55 mm or less 31 to 50 60 mm or less 65 mm or less The above information is applied when paper weight is 64 g m2 and no thick cover is not used 1 15ant1c011na ...

Page 526: ...182 x 140 mm C6500 Max 324 x 460 mm MIn 182 x 247 mm Wide paper 1 A3 B4 A4S B5S 12 x 18 11 x 17 81 2 x 11S size entry Max 324 x 460 mm 1 1050 only 2 C6500 only 3 C6500 supported in all the destinations 1050 only supported in Taiwan and China Paper weight 50 to 244 g m2 Maximum trimming sheets 50 sheets 80 g m2 or 49 sheets 80 g m2 1 sheet 200 g m2 The above is the number of the printed paper befor...

Page 527: ...40 mm C6500 Max 324 x 460 mm MIn 182 x 247 mm Wide paper 1 A3 B4 A4S B5S 12 x 18 11 x 17 81 2 x 11S size entry Max 324 x 460 mm 1 1050 only 2 C6500 only 3 C6500 supported in all the destinations 1050 only supported in Taiwan and China Paper weight 50 to 244 g m2 Maximum folding sheets Paper weight Sheets 50 to 81 g m2 5 sheets 82 to 130 g m2 3 sheets 131 to 244 g m2 2 sheets Folding precision for ...

Page 528: ... m2 3 sheets Folding precision for 1 sheet Original size 1 2 3 A4S 97 5 4 mm 102 0 4 mm 1 5 mm or less 81 2 x 11S 91 6 4 mm 96 1 4 mm Maintenance Same as the main body Machine service life Same as the main body Power source AC100 to 240V DC5V DC5V is supplied from the main body Maximum power consump tion 270 W Dimensions When the bundle exit tray is stored When the bundle exit tray is pulled out 1...

Page 529: ...n Ver2 0 Sep 2006 SD 501 2 UNIT COMPOSITION 1 Folding section 5 Trimmer section 2 Right angle conveyance section 6 Saddle stitching section 3 Bundle process section 7 Horizontal conveyance section 4 Left side view 3 2 1 4 5 6 7 15ant1c001na ...

Page 530: ...SD 501 3 PAPER PATH 9 Theory of Operation Ver2 0 Sep 2006 3 PAPER PATH A Coupling exit subtray exit mode 1 Horizontal conveyance 3 Coupling exit 2 Subtray exit 3 2 1 15ant1c002na ...

Page 531: ...ding mode 1 Stack to the right angle conveyance section 6 Paper exit 2 Right angle conveyance 7 Stack movement of the paper exit 3 Conveyance to the folding section 8 Front side view 4 1st folding 9 Top side view 5 2nd folding 10 Right side view 3 2 1 4 5 6 8 7 9 10 15ant1c003na ...

Page 532: ...om the paper exit from the main body to the center folding 1 Stack to the right angle conveyance section 5 Release from the folding roller 2 Right angle conveyance 6 Front side view 3 Conveyance to the folding section 7 Top side view 4 Center folding 1st folding 8 Right side view 3 2 1 4 5 6 7 8 15ant1c004na ...

Page 533: ...t 1 Conveyance from the folding section to the saddle stitching section 5 6 Paper exit Stack movement of the paper exit 2 Movement by the bundle arm 7 Front side view 3 Movement by the clip 8 Left side view 4 Conveyance to the trimmer section only for saddle stitching mode 3 2 1 4 5 6 8 7 15ant1c005na ...

Page 534: ...3 Theory of Operation Ver2 0 Sep 2006 COMPOSITION OPERATION 4 HORIZONTAL CONVEYANCE SECTION 4 1 Composition 15ant2c001nb Sub tray Subtray paper full sensor PS12 Horizontal convey ance gate Horizontal conveyance Entrance conveyance Entrance gate ...

Page 535: ...ance drive 4 2 2 Horizontal conveyance drive 1 Entrance roller 4 Front side view 2 Entrance conveyance motor M1 5 Conveyance roller 3 Overlap assist roller 1 Front side view 4 Horizontal conveyance motor M2 2 Exit roller 5 Subtray exit roller 3 Conveyance roller 5 3 4 1 2 15ant2c002nb 15ant2c003na 4 5 2 3 3 1 ...

Page 536: ...on Ver2 0 Sep 2006 4 2 3 Gate drive subtray pressure release drive 1 Subtray exit roller 4 Horizontal conveyance gate 2 Roller release solenoid 4 SD4 5 Entrance gate solenoid SD1 3 Horizontal conveyance gate solenoid SD3 6 Entrance gate 15ant2c004na 1 5 4 3 2 6 ...

Page 537: ...d the coupling conveyance path to the succeeding device The switch is conducted by the horizontal conveyance gate solenoid SD3 The cou pling conveyance path is selected when SD3 turns OFF and the subtray path is selected when it turns ON 4 3 2 Conveyance line speed switch control The conveyance is conducted by the entrance conveyance motor M1 and the horizontal conveyance motor M2 M1 and M2 turn O...

Page 538: ...ailing edge of paper 6 after a specified period of time since PS2 detects the trailing edge of paper 4 This control is conducted for every paper exited to the subtray 4 3 4 Subtray paper full detection control The subtray paper full detection is conducted by the subtray paper full sensor PS12 via the actuator PS12 turns ON under normal circumstances The subtray paper full condition is detected and...

Page 539: ...ANGLE CONVEYANCE SECTION 5 1 Composition 15ant2c008nb Right angle conveyance gate Alignment claws Alignment section Right angle convey ance roller 1 Right angle convey ance roller 2 Overlap section Overlap stopper Right angle conveyance roller 1 Driven Right angle conveyance roller 3 Driven ...

Page 540: ...Alignment claws 7 Right angle conveyance roller 4 2 Torque limiter 8 Right angle conveyance roller 3 3 Roller release solenoid 1 SD5 9 Right angle conveyance roller 2 4 Front side direction 10 Right angle conveyance motor M6 5 Top side view 11 Right angle conveyance roller 1 6 Roller release solenoid 2 SD6 15ant2c009na 1 6 4 5 3 2 7 8 9 10 11 ...

Page 541: ...0 Sep 2006 SD 501 5 2 2 Overlap drive 1 Overlap stopper 5 Front side view 2 Overlap motor M13 6 Right angle conveyance gate 3 Right side view 7 Right angle conveyance gate solenoid SD2 4 Overlap home sensor PS17 8 Overlap assist roller 15ant2c010nb 1 2 4 6 7 8 5 3 ...

Page 542: ...me sensor PS17 4 detects the home position of the overlap stopper The overlap stopper 5 is positioned at the position where the trailing edge of paper 2 is positioned 20 mm below from the right angle conveyance gate 1 in accordance with the paper size when it stands by for the paper When the SD2 is turned off the paper from the main body is conveyed into between the right angle conveyance gate 1 a...

Page 543: ...of the right angle conveyance gate The right angle conveyance gate is replaced 9 to clear the conveyance path The subsequent paper 8 passes the right side of the right angle conveyance gate and the paper is overlapped in adequate order Then M13 moves the overlap stopper downward 1 The same as the second sheet is conducted until all of sheets are stacked 1 Overlap stopper moving 30 mm downward 6 Ri...

Page 544: ...ght side of the right angle conveyance gate 6 and detecting the trailing edge of paper by the entrance sensor PS1 7 M13 moves the overlap stopper downward 8 When the trailing edge of paper passes under the right angle conveyance gate SD2 turns ON 9 to switch the right angle conveyance gate and M13 moves up the overlap stopper 10 to send the conveyed sheets of paper to the left side of the right an...

Page 545: ...is conveyed if the number is odd It does not convey 3 sheets at a time for the odd case because the timing to transmit the information such as the page count the paper type and so on is too late when the printing is conducted from a PC For the 2nd and following set 3 sheets of paper are stacked and conveyed to the folding section at first to take adequate time to conduct the folding operation for ...

Page 546: ... 4 The alignment claws move to the rear of the shelter direction 7 and are stopped by the mechanical stoppers 1 through the torque limiter when M6 is rotating toward the paper conveyance direction Rotating M6 in the reverse direction the alignment claws push the edge of paper to conduct the alignment 6 1 Mechanical stoppers 5 Right angle conveyance motor M6 2 Alignment claws 6 Aligning direction 3...

Page 547: ...n 4 M6 rotates to convey the paper to the folding section 6 and evacuate the alignment claws to the home position after a specified period of time after the alignment operation 5 for the last paper of the set After a specified period of time after the right angle conveyance sensor 2 PS6 detects the leading edge of paper M6 rotates in the reverse direction to move the alignment claws to the standby...

Page 548: ...to the position rotated 90 from the right side to the front side 8 The roller release solenoid 3 SD7 14 is OFF to release the pressure of the folding entrance roller by default since the upper edge of the paper 1 passes over the folding entrance roller 13 When conveying the paper from the right angle conveyance section to the folding section 12 the roller release solenoid 2 SD6 10 turns ON to rele...

Page 549: ...f time after the right angle conveyance sensor 2 PS6 detects the leading edge of paper SD7 turns ON to pressure the folding entrance roller 1 and nip 6 the upper section of paper that has been conveyed to the front side And also a specified period of time after that when the roller release solenoid 2 SD6 turns ON to release the right angle conveyance roller 4 7 and convey the paper to the folding ...

Page 550: ...sition 15ant2c015nb Alignment claws Fr main scan Conveyance belt tri folding 2nd folding blade Folding roller 3 Folding roller 2 Alignment stop per Rr main scan 1st folding blade Folding alignment stoppers Rt sub scan Folding exit claws sub scan Guide shaft Center folding exit Folding roller 1 ...

Page 551: ...ION 30 Theory of Operation Ver2 0 Sep 2006 SD 501 6 2 Drive 6 2 1 Folding entrance drive 1 Folding entrance motor M3 3 Folding entrance roller 1 2 Right side view 4 Roller release solenoid 3 SD7 15ant2c016na 1 4 3 2 ...

Page 552: ...2006 6 2 2 Folding conveyance drive 1 One way clutch 6 Right side view 2 Oscillation connecting gear 7 Exit belt 3 Folding conveyance motor M4 8 Folding roller 3 4 Folding roller 2 9 Tri folding exit clutch CL1 5 Folding roller 1 1 9 8 7 15ant2c017na 2 3 4 5 6 ...

Page 553: ...g blade home sensor 2 PS23 3 1st folding blade home sensor 2 PS21 10 2nd folding blade home sensor 1 PS22 4 1st folding blade home sensor 1 PS20 11 2nd folding blade 5 1st folding blade 12 Folding roller 3 6 Folding roller 1 13 Spring pressing the folding rollers 2 and 3 7 Right side view 14 Spring pressing the folding rollers 1 and 2 15ant2c018na 8 10 11 12 13 1 2 3 6 7 5 4 9 14 ...

Page 554: ...ain scan alignment home sensor Rr PS19 5 Folding main scan alignment motor Fr M7 2 Alignment stoppers Rr 6 Folding main scan alignment home sensor Fr1 PS18 3 Right side view 7 Folding main scan alignment home sensor Fr2 PS49 4 Alignment claws Fr 8 Folding main scan alignment motor Rr M14 15ant2c019na 1 8 2 6 4 3 5 7 ...

Page 555: ...lding exit drive 1 Folding alignment stoppers Rt 6 Front side direction 2 Home position stoppers Rt 7 Folding sub scan alignment home sensor PS56 3 Folding exit home sensor PS24 8 Folding exit claws 4 Torque limiter 9 Alignment stoppers Lt 5 Folding sub scan alignment motor M8 15ant2c020na 2 5 4 3 8 7 6 9 1 ...

Page 556: ...SD 501 6 FOLDING SECTION 35 Theory of Operation Ver2 0 Sep 2006 6 2 6 Guide shaft drive 1 Guide shaft home sensor PS46 3 Front side view 2 Guide shaft motor M25 4 Guide shaft 15ant2c021na 4 2 1 3 ...

Page 557: ...rance roller 1 7 released Once the right angle conveyance is completed SD7 5 turns ON to pressure the nipping of the folding entrance roller 1 and the roller release solenoid 2 SD6 3 turns ON to release the right angle conveyance roller 4 M3 convey the paper to the folding section The folding entrance sensor PS60 6 detects the paper at the folding entrance 1 Paper 5 Roller release solenoid 3 SD7 2...

Page 558: ...between the folding rollers 1 and 2 SD7 turns OFF to release the pressure of the folding entrance roller 7 after a specified period of time since the entrance sensor PS1 detects the trailing edge of last paper of the subsequent set 6 and it stands by for the paper of the subsequent set being conveyed to the front side of the right angle conveyance section 1 Last paper of the 1st set 5 Caught prote...

Page 559: ... Fr2 PS49 7 and the home position of the alignment tab Rr is detected by the folding main scan alignment home sensor Rr PS19 4 The alignment claws Fr 2 convey 6 the paper by pushing its trailing edge once the paper passes the folding entrance roller 3 3 and until the leading edge of paper contacts with the alignment stopper Rr 5 because there is no conveyance roller between the folding entrance co...

Page 560: ... of the folding oper ation since the 1st folding blade conducts the reciprocal operation in which the 1st folding blade home sensor 1 PS20 and the 1st folding blade home sensor 2 PS21 counter changes their positions at each folding oper ation M7 stops rotating when the folding main scan alignment home sensor Fr1 PS18 detects the home posi tion of the alignment claws Transmitting the print terminat...

Page 561: ... M18 4 via the crank mechanism 5 In the 2nd folding operation the 2nd folding blade 13 pushes and inserts the paper between the folding rollers 2 3 and 3 14 The folding rollers 2 and 3 are pressured each other by the spring 15 The 2nd folding blade is driven by the 2nd blade motor M19 10 via the crank mechanism 11 The folding sensor 2 PS44 9 the folding sensor 1 PS7 1 and the folding passage senso...

Page 562: ...d ON respectively M18 keeps rotating in the same direction 13 and then the crank 4 stops when it reaches at the standby posi tion 2 1 PS20 turns OFF where is 180 opposite from the standby position 1 In the 1st folding operation for the subsequent set M18 rotates in the reverse direction 14 and the crank 4 also rotates 180 in the reverse direction to conduct the 1st folding operation The 2nd foldin...

Page 563: ...n the tri folded paper is conveyed to the tri folding exit M19 stops when PS22 turns OFF In the 1st folding operation for the subsequent set M18 rotates in the forward direction to conduct the 1st fold ing 7 and stops rotating when the 1st folding blade home sensor 2 PS21 turns ON 8 In the 2nd folding operation M19 rotates in the forward direction to conduct the 2nd folding 9 and stops rotating wh...

Page 564: ... main body displays the message on its operation panel 2 Control The tri folding exit clutch CL1 turns ON and drives the exit belt 1 and stops it 2 after a specified period of time when the tri folding exit sensor PS9 detects the leading edge of paper The folding conveyance motor M4 stops 3 after a specified period of time since PS9 detects the trailing edge of paper 1 Tri folding exit sensor PS9 ...

Page 565: ...rs 1 and 2 in the reverse direction to release the paper When PS20 turns OFF M18 and M4 stop rotating 3 In the folding operation for the subsequent set M18 rotates in the forward direction 4 and it stops when the 1st folding blade home sensor 2 PS21 turns ON 5 1 1st folding blade is projected with the paper 4 M18 rotating the forward direction 2 Folding conveyance motor M18 rotating the reverse di...

Page 566: ... the left 11 after the folding operation Once the folding exit claws make a round they con duct the paper exit operation to the saddle stitching section At the time the folding alignment stoppers Rt moving to the right 4 are contacted with the alignment stopper 5 and stopped by the torque limiter 7 The home position of the folding exit claws in the alignment operation is detected by the folding su...

Page 567: ...hen the folding sub scan alignment home sensor PS56 detects the folding exit claws M8 conducts the alignment by pressing the side of the paper and then it stops 3 The M8 conducts the shelter operation and stops 4 after a specified period of time since PS6 detects the trail ing edge of paper 1 Alignment operation in the main scan direction 3 M8 stopped 2 Alignment operation in the sub scan directio...

Page 568: ...n scan alignment motor Fr M7 completes the realignment opera tion in the main scan direction 1 after the center folding operation After a specified period of time since the folding sensor 2 PS44 detects the trailing edge of paper M8 rotates in low speed 3 and conduct the home position search operation and then it stops 4 when the folding exit home sensor PS24 turns ON 1 Realignment operation in th...

Page 569: ...g section The guide shaft is projected 5 in sync with the paper exit only when the first folded paper for each set is exited and put away immediately to the folding section 6 In the subsequent paper exit the guide shaft does not oper ate because the paper 3 stacked in the saddle stitching section works as the guide 1 Folded paper 5 Projection direction of the guide shaft 2 Guide shaft 6 Storage di...

Page 570: ... control During the print operation the folding unit lock solenoid SD8 locks the folding unit to prevent the guide shaft or the folding exit claws from damage due to pulling out the folding unit by mistake When the paper get jammed the positions of the guide shaft and the folding exit claws are monitored SD8 turns OFF and releases the lock only when both the folding exit home sensor PS24 and the g...

Page 571: ...eory of Operation Ver2 0 Sep 2006 SD 501 7 SADDLE STITCHING SECTION 7 1 Composition 15ant2c028nb Clincher Bundle arm assist plate Stapler Saddle stitching hold Up Saddle stitching hold Lw Saddle stitching alignment plate Clip Bundle arm ...

Page 572: ...r Lt PS29 2 Folding sensor 2 PS44 6 Saddle stitching alignment motor Lt M16 3 Saddle stitching alignment home sensor Rt PS28 7 Saddle stitching alignment plate Lt 4 Front side view 8 Saddle stitching alignment plate Rt 1 Saddle stitching hold Up 5 Eccentric cam 2 Arm 6 Saddle stitching press home sensor PS27 3 Left side view 7 Saddle stitching hold motor M21 4 Spring 8 Stapler 15ant2c029na 5 3 2 7...

Page 573: ...tion Ver2 0 Sep 2006 SD 501 7 2 3 Clincher up down drive 1 Left side view 5 Clincher up down motor M20 2 Roller 6 Spring 3 Eccentric cam 7 Clinchers Rt Lt 4 Clincher up down home sensor PS26 8 Saddle stitching hold Lw 4 2 7 8 3 5 6 15ant2c031na 1 ...

Page 574: ... Operation Ver2 0 Sep 2006 7 2 4 Stapler clincher movement drive 1 Top side view 5 Stapler movement home sensor PS25 2 Stapler Rt 6 Stapler movement motor M15 3 Clincher Rt 7 Clincher Lt 4 Front side view 8 Stapler Lt 15ant2c032na 1 4 1 7 3 2 5 6 8 ...

Page 575: ...on Ver2 0 Sep 2006 SD 501 7 2 5 Stapler clincher drive 1 Stapling arm 5 Staple 2 Staple bending arm 6 Left side view 3 Clincher plate 7 Eccentric cam 4 Clincher solenoids Rt SD9 and Lt SD10 8 Stapler motors Rt M29 Lt M39 15ant2c077na 1 2 3 4 5 6 7 8 ...

Page 576: ...Theory of Operation Ver2 0 Sep 2006 7 2 6 Bundle arm rotation drive 1 Bundle arm 5 Guide shaft 2 Slide guide 6 Fulcrum shaft 3 Left side view 7 Bundle arm rotation home sensor PS31 4 Bundle arm rotation motor M22 15ant2c033na 4 2 7 1 5 6 3 ...

Page 577: ...ON 56 Theory of Operation Ver2 0 Sep 2006 SD 501 7 2 7 Bundle arm movement drive 1 Bundle arm 4 Bundle arm motor M10 2 Guide shaft 5 Bundle arm home sensor PS32 3 Folding sensor 2 PS44 6 Fulcrum shaft 15ant2c034na 4 2 6 5 1 3 ...

Page 578: ...eory of Operation Ver2 0 Sep 2006 7 2 8 Bundle arm assist drive 1 Bundle arm assist upper limit sensor PS39 4 Bundle arm assist home sensor PS38 2 Left side view 5 Bundle arm assist motor M26 3 Bundle arm assist plate 15ant2c035na 2 3 1 4 5 ...

Page 579: ...2006 SD 501 7 2 9 Bundle clip drive 1 Bundle clip upper limit sensor PS33 6 Release roller 2 Bundle clip motor M11 7 Wire 3 Left side view 8 Spring 4 Bundle clip lower limit motor PS30 9 Release plate Up 5 Release plate Lw 10 Clip 15ant2c036nb 4 2 7 8 9 10 1 5 6 3 ...

Page 580: ... return to the position at the saddle stitching alignment home sensor Lt PS29 4 after the print operation The saddle stitching alignment motor Rt M9 7 drives the saddle stitching alignment plate Rt 8 in the sub scan direction via the belt by rotating in the forward and reverse directions The alignment operation is con ducted by M9 by rotating in the forward and reverse directions every time the ce...

Page 581: ...tapler position After a specified period of time M9 rotates in the reverse direction to go back the saddle stitching alignment plate to its home position and stands by for the subsequent set 6 For the last paper of the set 7 M9 rotates in the reverse direction to go back the saddle stitching alignment plate to its home position when the saddle stitching press motor M21 8 is completed with holding ...

Page 582: ...o prevent the tooth skipping of the belts Up and Lw at the maintenance the gear shaped rotating knob 7 is provided on the connecting shaft 6 Rotating the knob you can manually move the staplers Rt and Lt and the clinchers Rt and Lt simultaneously B Control The stapler movement motor M15 rotates in the forward direction when the main body start signal turns ON and moves the staplers and the clinche...

Page 583: ...stapling The saddle stitching hold Up 1 moves down to the saddle stitching hold Lw 2 at its lower position and hold the center folded paper 3 at the fold line from both up and down The eccentric cam 5 moves the saddle stitching hold Up 1 up and down via the arm 6 1 Saddle stitching hold Up 4 Left side view 2 Saddle stitching hold Lw 5 Eccentric cam 3 Center folded paper 6 Arm 15ant2c039na 4 1 2 3 ...

Page 584: ...g 3 The saddle stitching hold Up 6 holding the center folded paper at its lower position is pushed up to its upper position by the saddle stitching hold Lw 5 during the stapling operation This allows the paper to be moved from the lower position to the upper position without any misalignment The saddle stitching press home sensor PS27 8 detects the home position of the eccentric cam 1 Gear 5 Saddl...

Page 585: ...inching operation is started 2 Multi center folding mode At the end of the paper alignment operation 1 the saddle stitching press motor M21 rotates to move the sad dle stitching hold Up downward 2 and stack the paper securely Then M21 keeps rotating to move the saddle stitching hold Up upward to its standby position 3 1 Alignment operation 4 Clinching operation 2 Saddle stitching hold Up moved dow...

Page 586: ...lignment operation the saddle stitching hold Up 7 moves down and holds the center folded paper 6 Then the eccentric cam 5 drives the saddle stitching hold Lw 2 and the clincher 3 to push up the saddle stitching hold Up 7 to the position where the stapler 1 is positioned while holding the center folded paper 1 Stapler 5 Left side view 2 Saddle stitching hold Lw 6 Center folded paper 3 Clincher 7 Sa...

Page 587: ...apler when M20 rotates the eccentric cam 3 The paper between the clincher and the stapler is hold securely by the spring 6 Once the stapling operation is completed M20 rotates in the reverse direction to go back the eccentric cam and then the clincher moves down by its own weight 1 Left side view 6 Spring 2 Roller 7 Clinchers Rt Lt 3 Eccentric cam 8 Saddle stitching hold Lw 4 Clincher up down home...

Page 588: ...rns ON M20 rotates in the reverse direction to move down the clinchers Rt and Lt and the saddle stitching hold Lw when the clincher solenoids Rt SD9 and Lt SD10 starts the clinching operation 4 They are stopped at the lower position 5 when PS26 turns OFF 1 Saddle stitching hold Up stopped at lower position 4 Clinching operation 2 Clinchers Rt and Lt moved up 5 Clinchers Rt and Lt stopped at lower ...

Page 589: ...nd the stapling arm 2 via the eccentric cam 9 The staple bending arm bends the rolled staple 6 into the U shape and the stapling arm staples it toward the clincher Then the SD9 and SD10 bend the staple by driving the clincher plate 4 The stapling operation is completed by these operations The staple empty switches Rt SW1 and Lt SW2 7 detect whether the staple or cartridge is set or not 1 Front sid...

Page 590: ...it turn ON 3 M29 and M30 stop and return to the home position 4 when the stapler home sensors Rt HS1 and Lt HS3 detects the home position 2 Staple and cartridge detection When the remaining amount of the staple becomes 20 or the cartridge is not set the staple empty switches Rt SW1 and Lt SW2 turn ON and the main body displays the message on its operation panel 1 Clincher contacted 3 Clinching ope...

Page 591: ...he stapling position after the last paper of the set is conveyed In the saddle stitching mode it rotates after the stapling operation By moving the bundle arm the tip of the bundle arm is inserted under the fold line of the paper and the paper is caught 1 The caught paper is conveyed to the bundle clip section 2 by the rotation of the bundle arm The bundle arm moves in the outside of the sub scan ...

Page 592: ... is driven by the bundle arm motor M10 6 to catch release the paper 4 in the sub scan direction via the belt The bundle arm home sensor PS32 1 detects the home position of the bundle arm 1 Bundle arm home sensor PS32 4 Paper 2 Front side direction 5 Bundle arm 3 Guide shaft 6 Bundle arm motor M10 1 4 5 6 2 3 15ant2c044na ...

Page 593: ... through the long hole of the slide guide is rotated and then the bundle arm 8 is rotated around the fulcrum When it is driven to the paper 3 side M22 stops where the ring 7 is contacted with the guide plate 4 The bundle arm rotation home sensor PS31 9 detects the home position of the bundle arm 1 Front side direction 6 Guide shaft 2 Bundle arm rotation motor M22 7 Ring 3 Paper 8 Bundle arm 4 Guid...

Page 594: ... be sure to make the ring 7 of the bundle arm contact with the guide plate 6 To prevent any parts from damage due to the overrun the guide shaft 3 can be moved by the shock absorbing guide 4 and the spring 2 1 Front side direction 5 Slide guide 2 Spring 6 Guide plate 3 Guide shaft 7 Ring 4 Shock absorbing guide 8 Bundle arm 15ant2c046na 4 2 7 8 1 3 5 6 ...

Page 595: ...e stitching press home sensor PS27 detects the saddle stitch ing hold Up has been moved to the its upper position Saddle stitching mode After a specified period of time since the clincher up down home sensor PS26 detects that the clinchers are contacted with the staplers M10 inserts the tip of the bundle arm under the fold line of the paper 7 when the bundle arm assist motor M26 starts the assisti...

Page 596: ...ration 5 Bundle arm restarted to rotate 12 Shelter completed 6 Bundle arm contacted with the guide plate 13 Bundle arm moved for the subsequent set 7 Bundle arm inserted under the fold line 14 Time chart of the saddle stitching mode 15ant2c093na 1 2 3 5 6 7 4 8 10 9 14 11 12 13 Folding sensor 2 PS44 Bundle arm assist motor M26 Clincher up down home sensor PS26 Bundle arm motor M10 Bundle arm rotat...

Page 597: ... home sensor PS38 3 detects the lower home position The bundle arm assist plate 4 waits at the position 5 mm below the fore edge side of the paper during standby To keep the error to a minimum the small size paper 313 mm or less and the large size paper 314 mm or more are moved to the standby position from the position of PS39 and PS38 respectively since the standby position for the paper is posit...

Page 598: ...addle stitching mode Multi center folding mode When the bundle arm is contacted with the guide plate of the stapler section 4 by the bundle arm rotation motor M22 Saddle stitching mode When the clincher moves downward 5 at the end of the stapling operation M26 rotates in the forward direction to assist the bundle arm to convey the paper 7 after a specified period Then the bundle arm assist plate g...

Page 599: ...n the same manner as for the small size paper 1 Main body start signal 5 Assist of the insertion of the bundle arm 2 Bundle arm moved in accordance with the paper size 6 Assist of the bundle arm conveyance 3 4 Bundle arm contacted with the guide plate Clincher moved down 7 Bundle arm moved in accordance with the paper size 8 Time chart of the saddle stitching mode 8 15ant2c096na 1 3 4 2 5 6 7 Bund...

Page 600: ...er that the bundle arm conveyed to the slope and convey the paper to the bundle press stage with its fore edge side to the trimmer section The bundle clip catches releases and conveys the paper It catches the paper at the upper limit position 1 conveys it 2 and then release it at the lower limit position 3 1 Catching 3 Releasing 2 Conveying 15ant2c047na 3 2 1 ...

Page 601: ... the wire 2 and the winding shaft 3 open the bundle clip to release the paper The upper limit of the bundle clip is detected by the bundle clip upper limit sensor PS33 4 and the lower limit is detected by the bundle clip lower limit sensor PS30 6 1 Bundle clip 6 Bundle clip lower limit sensor PS30 2 Wire 7 Down 3 Winding shaft 8 Up 4 Bundle clip upper limit sensor PS33 9 Spring 5 Bundle clip motor...

Page 602: ...d takes up the wire 5 to open the bundle clip In the same way when the bundle clip moves down 2 the release roller Lw 10 gets onto 12 the release plate Lw 11 and then the wire winding shaft 4 rotates 9 and takes up the wire 5 to open the bundle clip 1 Up 7 Getting over at up 2 Down 8 Release plate Up 3 Wire winding rotation 9 Wire winding rotation 4 Wire winding shaft 10 Release roller Lw 5 Wire 1...

Page 603: ...peration 5 M11 rotates in the reverse direction to move down the bundle clip 6 The bundle clip opens the clip to release the paper 7 and M11 stops when the bundle clip lower limit sensor PS30 turns ON M11 rotates in the forward direction to move up the bundle clip after a specified period of time since M11 stops Then M11 stops to move the bundle clip at the standby position for the subsequent set ...

Page 604: ...tion 15ant2c050nb Up down wire Bundle press stage Bundle press plate Exit claws Bundle tray paper full sen sor PS61 Bundle exit tray Bundle exit con veyance belt Scraps box Registration claws Trimmer scraps full sensor PS41 Trimmer scraps press plate Shutter Trimmer scraps removal fan FM1 Bundle regis tration plate ...

Page 605: ... home sensor PS35 2 Bundle registration plate wire 9 Bundle press stage up down limit sensor PS45 3 Lift wire 10 Bundle press stage up down motor M24 4 Bundle press stage 11 Over winding prevention stopper 5 Front side direction 12 Wire winding shaft 6 Bundle exit auxiliary roller 13 Bundle registration plate home sensor PS16 7 Knob 15ant2c051na 4 7 8 10 11 12 13 1 2 5 6 3 9 ...

Page 606: ...ration drive 1 Bundle press 4 Left side view 2 Bundle press movement home sensor PS36 5 Bundle press movement motor M17 3 Bundle press stage 1 Exit claws 4 Registration claws 2 Left side view 5 Bundle registration home sensor PS34 3 Bundle press stage 6 Bundle registration motor M12 1 3 4 5 15ant2c052na 2 15ant2c053na 1 2 3 4 5 6 ...

Page 607: ...SD 501 8 2 4 Bundle press drive 1 Bundle press plate Up 6 Front side direction 2 Release wire Rt 7 Bundle press lower limit sensor PS47 3 Wire winding shaft 8 Bundle press home sensor PS37 4 Bundle press motor M23 9 Spring 5 Release wire Lt 15ant2c054nb 6 2 3 4 8 5 9 1 7 ...

Page 608: ...rimmer scraps press plate 2 Left side view 9 Pin 3 Bundle exit drive belt 10 Trimmer scraps press claws 4 Actuator 11 Scraps press home sensor PS48 5 Belt 12 Shutter 6 Bundle exit motor M5 13 One way clutch for pressing the trimmer scraps 7 One way clutch for the bundle exit convey ance belt 15ant2c055nb 2 3 4 5 6 7 8 9 10 1 11 13 12 ...

Page 609: ...tration plate 6 and the bundle exit auxiliary roller 3 move up and down together with the up and down operation of the bundle press stage The registration claws 3 push in the paper to make sure that the paper is conveyed to the bundle press stage when the bundle press stage 4 receives the paper from the bundle clip 6 1 Slope 5 Paper path at the paper exit 2 Front side direction 6 Bundle registrati...

Page 610: ...it sensor PS45 11 turns ON The home positions shelter position for the bundle registration plate and the bundle press stage are detected by the bundle registration plate home sensor PS16 15 and the bundle press stage up down home sensor PS35 10 respectively The over winding prevention stopper 13 prevents the over winding since you can move up and down the bun dle press stage manually by rotating t...

Page 611: ...oves up the bundle registration plate 8 to open the paper path to the trimmer section when the bundle press motor M23 completes the paper press operation after the registration operation M24 moves up the bundle press stage 10 for the subsequent set when M12 completes the paper exit 9 1 Main body start signal 7 Paper press completed 2 Bundle press stage moved up 8 Bundle registration plate moved up...

Page 612: ...paper conveyance position 4 M24 stops when the bundle press stage up down home sensor PS35 turns ON 6 M24 moves up the bundle press stage 8 for the subsequent set when M12 completes the paper exit 7 1 Main body start signal 6 Returning to the home position 2 Bundle press stage moved up 7 Paper exit completed 3 Stopped at the upper limit 8 Bundle press stage moved up 4 Paper conveyance assisting op...

Page 613: ...n to obtain the paper conveyance path When conducting the bundle registration operation the bundle press section moves to the appropriate position in accordance with the paper size The bundle press movement home sensor PS36 3 detects the home position of the bundle press section When the bundle press section moves to the home position the metal plate 7 gets down the actuator 6 for the trimmer regi...

Page 614: ...ation sensor PS55 turns OFF M17 searches the home position 8 and then moves the bundle press section to the paper trimming position 9 after a specified period of time since the bundle press motor M23 completes the paper press operation The bundle press section is returned to the home position 10 after a specified period of time since the trimming operation is completed 1 Conveyed by the bundle cli...

Page 615: ...cordance with the paper size 3 M17 rotates in the forward direction to return the bundle press section to the home position 5 when the bundle press stage up down home sensor PS35 detects that the bundle press stage has been moved down 4 1 Conveyed by the bundle clip 4 Bundle press stage up down home position 2 Moved to the shelter position 5 Returning to the home position 3 Moved to the press posi...

Page 616: ... presses the paper When M23 keeps rotating the press wire Lt 6 is loosen and the bundle press lower limit sensor PS47 8 turns OFF by the actuator 9 due to the spring 10 and then the paper press position is detected The wire winding shaft 4 winds the release wires Rt 3 and Lt 6 to move up the bundle press plate Up 1 for releasing the press on the paper 16 when M23 rotates in reverse The bundle pres...

Page 617: ... direction to press the paper 5 after a specified period of time since the trimmer reg istration sensor PS55 detects the completion of the registration operation M23 rotates in the reverse direction to return the bundle press plate Up to the home position 7 when the trim mer blade motor M31 completes the paper trimming operation 6 1 Searching the press position completed 5 Press 2 Press operation ...

Page 618: ...ctuator 2 on the bundle press section comes in the upright position and the trimmer regis tration sensor PS55 1 turns ON The bundle exit claws 9 are located at the 180 opposite to the registration claws on the belt M12 rotates in the reverse direction 10 to exit the paper at the paper exit The home position of the registration claws 4 is detected when the registration claws push the actuator 11 an...

Page 619: ...cified shelter position 10 when M23 completes the press operation 9 M12 rotates in the forward direction to let the bundle exit claws push the paper to conduct the paper exit oper ation 12 after a specified period of time since the trimmer blade motor M31 completes the trimming operation 11 M12 stops when the bundle registration home sensor PS34 turns ON 13 M12 rotates in the reverse direction to ...

Page 620: ...s expandable The bundle tray set sensor PS58 9 detects whether the bundle exit tray is stored or not M5 also drives the scrap press plate 11 In each drive path from M5 to the bundle exit drive belt and the scraps press plate there is a one way clutch respectively that switches the rotational direction of M5 Therefore the bundle exit drive and the scraps press plate are not driven simultaneously 1 ...

Page 621: ...nce belt 6 is also expanded 1 when the bundle exit tray is expanded At the time it also moves the bundle exit conveyance belt drive shaft 5 for the bundle exit conveyance belt 1 and 6 1 Bundle exit conveyance belt expanded 4 Bundle exit drive belt 2 Folding stand 5 Bundle exit conveyance belt drive shaft 3 Drive shaft 6 Bundle exit conveyance belt folded 15ant2c063na 2 1 6 5 4 3 ...

Page 622: ...rried out when the actuator 8 turns on the scraps press home sensor PS48 9 with the press position of the scraps press plate is at the home position The maximum travel distance of the scraps press plate is 200 mm The trimmer scraps press is carried out when the trim is performed five times or when the total trimmed number of sheets becomes 60 sheets 30 sheets before folding or more 1 Front side di...

Page 623: ...aightened 8 due to the tension Closing the shutter allows slack in the guide sheet to widen the dropping path of scraps Before trimming the scraps press plate moves 50 mm 3 from the backmost position and stops to be ready for trimming The shutter repeats opening closing operation by shuttling the scraps press plate 50mm back and forth in each trimming operation This shutter operation creates vibra...

Page 624: ... for a time to prevent the paper from having the uneven edge When the bundle press motor M23 com pletes the paper press 3 FM1 is rotated again to send air so that sheet trimming scraps get in the scraps box without fail 1 Left side view 4 Air 2 Bundle clip lower limit sensor PS30 5 Bundle press 3 Trimmer scraps removal fan FM1 6 Bundle clip 1 Main body start signal 3 Paper press operation complete...

Page 625: ...pecified period of time since the trimmer blade motor M31 completes the trimming 1 M5 stops after a specified period of time since the bundle exit sensor 2 PS57 detects the trailing edge of paper 3 1 Trimming completed 3 Trailing edge of paper detected 2 Bundle exit conveyance 1 Bundle exit sensor 2 PS57 15ant2c107na 1 3 2 Bundle exit motor M5 Trimmer blade motor M31 Bundle exit sensor 2 PS57 Forw...

Page 626: ... trimming is performed five times or when the total trimmed number of sheets becomes 60 sheets 30 sheets before folding or more after the previous scraps press operation the M5 motor starts rotating in reverse to start the press operation When the press operation is started the shutter opened by the paper exit operation is closed again 7 When the scraps press home sensor PS48 detects that the scra...

Page 627: ...PS41 detects the paper scraps full of the scraps box When the PS 41 is turned on for three seconds after the paper exit operation driven by the M5 is finished the scraps is detected as full The main body displays the message on its operation panel when the paper scraps full is detected G Trimmer scraps tray set detection The scraps box set sensor PS40 detects whether the scraps box is set or not T...

Page 628: ...SD 501 1 9 TRIMMER SECTION 107 Theory of Operation Ver2 0 Sep 2006 9 TRIMMER SECTION 9 1 Composition 15ant2c119na Front side direction Trimmer press plate Trimmer board Trimmer blade Trimmer paddle ...

Page 629: ...06 SD 501 9 2 Drive 9 2 1 Trimmer press drive 1 Trimmer board 5 Press drive screw 2 Press arm 6 Trimmer press home sensor PS53 3 Trimmer press motor M32 7 Trimmer press upper limit sensor PS52 4 Slide block 8 Trimmer press plate 15ant2c067na 8 7 6 5 4 1 2 3 ...

Page 630: ... Sep 2006 9 2 2 Trimmer blade drive 1 Trimmer blade drive screw 5 Trimmer blade 2 Drive plate 6 Trimmer blade home sensor PS50 3 Drive guide holes 7 Trimmer blade upper limit sensor PS51 4 Drive shafts 8 Trimmer blade motor M31 15ant2c068na 2 1 4 3 8 7 6 5 ...

Page 631: ... of Operation Ver2 0 Sep 2006 SD 501 9 2 3 Trimmer board drive 1 Trimmer board solenoid SD11 5 Trimmer board 2 Trimmer board replacement sensor PS59 6 One way clutch 3 Pinion 7 Front side direction 4 Rack 15ant2c069na 1 5 4 3 2 6 7 ...

Page 632: ...SD 501 1 9 TRIMMER SECTION 111 Theory of Operation Ver2 0 Sep 2006 9 2 4 Paddle drive 1 Trimmer paddle 2 Trimmer paddle motor M33 15ant2c120na 2 1 ...

Page 633: ...ec tion 8 M32 detects the completion of the paper press via overcurrent M32 rotates in the reverse direction to widen the opening to approximately 20 mm before conveying the paper to the trimmer section if the number of the print paper is 16 or more 32 or more for the saddle stitched paper The trimmer press home sensor PS53 6 and the trimmer press home sensor PS52 5 detect the home posi tion and 2...

Page 634: ...ates in the reverse direction to move up the press board higher than the position of the trimmer press upper limit sensor PS52 and release the trimmer board 3 by pushing the trimmer board retaining spring 2 by the plate 1 At the time the opening is approximately 23 mm The position is detected via overcurrent 1 Plate 3 Trimmer board 2 Trimmer board retaining spring 15ant2c071na 3 2 1 ...

Page 635: ...s detected 5 The returning operation to the home position 7 is conducted when the trimmer blade motor M31 completes the trimming 6 2 The number of the print paper is 15 or less 30 for the saddle stitched paper The trimmer press motor M32 rotates in the forward direction to press the paper without widening the opening when the paper is conveyed to the opening 1 Conveyance by the bundle clip started...

Page 636: ...s the paper with the trimmer blade 6 attached on the trim mer blade retaining plate 5 The completion of the trimming is detected by the overcurrent of M31 caused when the trimmer blade retaining plate 5 is contacted with the trimmer stoppers 7 attached to the trimmer press plate If the overcurrent of M31 is not detected even if the trimmer blade keeps moving up the trimmer blade upper limit sensor...

Page 637: ...e position 5 when the bundle press motor M23 starts releasing the press 4 M31 stops when the trimmer blade home sensor PS50 turns ON 6 1 Trimmer press completed 4 Releasing the press started 2 Trimmer operation 5 Returning operation to the home position 3 Stopped by the overcurrent 6 Home position detected 15ant2c112na 2 3 6 5 1 4 Bundle press motor M23 Trimmer press motor M32 Trimmer blade motor ...

Page 638: ... completed SD11 is turned on twice to move the trimmer board 1 mm The trimmer board can be slid up to approximately 26 mm The main body displays the message on its opera tion panel when the trimmer board replacement sensor PS59 2 turns ON The trimmer operation is prohibited when the trimming is conducted 700 times since PS59 turns ON Note For C6500 the operation timing of the trimmer board solenoi...

Page 639: ...2 stops the trimmer board sole noid SD11 turns ON and OFF twice 5 to move the trimmer board 1 mm Then M32 starts the returning oper ation to the home position 6 1 700th trimmer operation 4 Overcurrent of M32 detected 2 Opening operation of the trimmer press 5 Trimmer board moved 1 mm 3 Home position detected 6 Returning operation to the home position 15ant2c113na 3 2 1 4 5 6 Trimmer board solenoid...

Page 640: ...ddle is driven by the trimmer paddle motor M33 Trimming amount is 15mm or less The M33 motor rotates in reverse 1 to drop 3 the trimming scraps with the trimming paddle Trimming amount is more than 15mm The M33 motor rotates forward to rake and drop the scraps to the wider dropping path 4 1 Trimmer paddle M33 reverse direction 4 Dropping path Trimming amount is more than 15mm 2 Trimmer paddle 3 Dr...

Page 641: ... oper ated by the bundle clip motor M11 and then the M33 motor stops when the trimming JOB is finished If the trimming amount value is set in the Trimming adjustment in service mode the forward reverse rotation of motor is controlled by the trimming amount that is added the adjusted value Edges of standard sized paper is trimmed by 2mm even when the adjutment value is set to 0 ...

Page 642: ... 2006 KONICA MINOLTA BUSINESS TECHNOLOGIES INC Printed in Japan CCA03U M TE1 0675 Use of this manual should be strictly supervised to avoid disclosure of confidential information ...

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