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Devel XPT Series, User Manual

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Devel XPT Series User Manual Download Page 21

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4

 

Troubleshooting

 

Guide

 

Troubleshooting contains information about how to troubleshoot possible error conditions while using the 
XPT Series Inverter & Charger. 
The following chart is designed to help you quickly pinpoint the most common inverter failures. 
 

Indicator and Buzzer 

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Summary of Contents for XPT Series

Page 1: ... 1 XPT Series Pure Sine Wave Inverter For All Home Office Appliances User s Manual Version 1 0 Utility Inverter Charger Transfer SW Solar Power AGS All in One ...

Page 2: ... 3 Transfer 9 2 4 4 Auto frequency adjust 9 2 4 5 Solar Charger 10 2 4 6 Automatic Voltage Regulation 11 2 4 7 Power Saver 12 2 4 8 Protections 14 2 4 9 Remote control 14 2 4 10 LED Indicator LCD 15 2 4 11 Audible Alarm 16 2 4 12 FAN Operation 16 2 4 13 DIP Switches 17 2 4 14 Output Socket 17 2 4 15 Other features 18 3 Installation 19 3 1 Location 19 3 2 DC Wiring recommendation 19 3 3 AC Wiring 1...

Page 3: ... Warranty for instructions on obtaining service Attempting to service the XPT Inverter Charger yourself may result in a risk of electrical shock or fire Internal capacitors remain charged after all power is disconnected 8 The XPT Inverter contains more than one live circuit batteries and AC line Power may be present at more than one source To reduce the risk of electrical shock disconnect both AC ...

Page 4: ... the grounded terminal from the battery first Make sure all accessories are off so you don t cause a spark 10 Always use identical types of batteries 11 Never install old or untested batteries Check each battery s date code or label to ensure age and type 12 Batteries are temperature sensitive For optimum performance the should be installed in a stable temperature environment 13 Always recycle old...

Page 5: ...e normally not detected by even highly sensitive loads Upon restoration of inverter power the inverter will transfer back to inverter power On the line priority mode when utility AC power cuts off or falls out of acceptable range the transfer relay is de energized and the load is automatically transferred to the Inverter output Once the qualified AC utility is restored the relay is energized and t...

Page 6: ...ic Function Compatible with Both Linear Non Linear Load Easy to Install Easy to Operate Easy to Solve Low DC Voltage Supports Home Office Appliances Powerful Charge Rate Up to 120Amp Selectable From 0 100 High Efficiency Design Power Saving Mode to Conserve Energy Battery Priority Mode Designates the Inverter Preferred UPS Configuration 13 Vdc Battery Recover Point Dedicated for Renewable Energy S...

Page 7: ...an be adjusted from 0 100 via a liner switch at the right of the battery type selector This will be helpful if you are using our powerful charger on a small capacity battery bank Fortunately the liner switch can effectively reduce the max charging current to 20 of its peak Choosing 0 in the battery type selector will disable charging function There are mainly 3 stages Bulk Charging This is the ini...

Page 8: ...e ever attempting to use this cycle you must clearly understand what it does and when and how you would use it What causes sulphation This can occur with infrequent use of the batteries nor or if the batteries have been left discharged so low that they will not accept a charge This cycle is a very high voltage charge cycle designed to try to break down the sulphated crust that is preventing the pl...

Page 9: ...r appliances as long as the inverter is turned on The transfer from Standby mode to Inverter mode occurs in approximately 8 milliseconds And it is the same time from Inverter mode to Standby mode Though it is not designed as a computer UPS system this transfer time is usually fast enough to keep your equipment powered up There is a 15 second delay from the time the inverter senses that continuousl...

Page 10: ... Disconnect 10 8Vdc 21 6Vdc 43 2Vdc Over Discharge Reconnect 12 3Vdc 24 6Vdc 49 6Vdc Temperature Compensation 13 2mV 26 4mV 52 8mV Lead Acid Battery Settings Adjustable NiCad Battery Settings Adjustable Low Voltage Reconnect 12 0 14 0Vdc 24 0 28 0Vdc 48 0 56 0Vdc Low Voltage Disconnect 10 5 12 5Vdc 21 0 25 0Vdc 42 0 50 0Vdc Ambient Temperature 0 40 Full load 40 60 De rating Altitude Operating 5000...

Page 11: ...of solar charger will be accordingly 48VDC and the qualified DC input volt range is 55v 110VDC If the voltage falls out of this range the charger will not work properly Special attention should be paid to this when configuring the solar array 2 4 6 Automatic Voltage Regulation Optional The automatic voltage regulation function is for full series of XPTPure Sine Wave Inverter Charger except split p...

Page 12: ...comeback N W On Boost 80 70 89 77 97 83 178 153 186 160 193 166 C Line 2nd boost threshold On Boost D Line 2nd boost comeback On Normal E Line 1st boost threshold On Boost 90 99 108 198 207 216 F Line 1st boost comeback On Normal 93 103 112 205 215 225 G Line buck comeback On Normal 106 118 128 235 246 256 H Line buck threshold On Buck 110 121 132 242 253 264 I Line high comeback On Buck 115 127 1...

Page 13: ...inly in sensing moments thus the idle consumption is significantly reduced The inverter is factory defaulted to detect load for 250ms every 30 seconds This cycle can be customized to 3 seconds turn SW3 on the DIP switch Power saver on Power saver off Power saver on Load detected Note The minimum power of load to take inverter out of sleep mode Power Saver On is 25 Watts Table 2 5 6 XPT Series Idle...

Page 14: ...load occur after the fault is cleared the master switch has to be reset to restart the inverter The Low batter voltage trip point can be customized from defaulted value 10VDC to 10 5VDC thru the SW1 on DIP switch The inverter will go to Over temp protection when heat sink temp 105ºC and go to Fault shutdown Output after 30 seconds The switch has to be reset to activate the inverter The Global LF s...

Page 15: ...d to the inverter Even if the inverter is turned off It will damage the remote PCB inside if the cable is short circuited during cutting 2 4 10 LED Indicator LCD Table 2 5 7 XPT Series LED Indicators LINE MODE GREEN LED lit in AC Mode INVERTER MODE GREEN LED lit in Inverter Mode FAST CHARGE YELLOW LED lit in Fast Charging Mode FLOAT CHARGE GREEN LED lit in Float Charging Mode ALARM MODE RED LED li...

Page 16: ...er mode the AC fan will work from time to time in response to the pulse sent by the inverter in power saver mode The Operation of the DC fan at the DC terminal side is controlled by the following logic Refer to Table 2 5 10 Table 2 5 10 XPT Series Fan Operation Logic Allow at least 30CM of clearance around the inverter for air flow Make sure that the air can circulate freely around the unit Variab...

Page 17: ...00 135V for 120VAC model is required to protect them While for some resistive loads which work in a wide voltage range the input AC range can be customized to 154 253VAC 90 135V for 120VAC model this helps to power loads with the most AC input power without frequent switches to the battery bank Power Saver Auto Setting The inverter is factory defaulted to detect load for 250ms in every 5 seconds T...

Page 18: ... for 15 seconds WARNING Never leave the loads unattended some loads like a Heater may cause accident in such cases It is better to shut everything down after low voltage trip than to leave your load on due to the risk of fire Auto Gen Start The inverter can be customized to start up a generator when battery voltage goes low When the inverter goes to low battery alarm it can send a signal to start ...

Page 19: ... it is one cable or 10 cables as long as the square area adds up Performance of any product can be improved by thicker cable and shorter runs so if in doubt round up and keep the length as short as possible 3 3 AC Wiring We recommend using 10 5Awg wire to connect to the ac terminal block There are 3 different ways of connecting to the terminal block depending on the model All the wirings are CE co...

Page 20: ...ot line Neutral Ground Wiring Option 2 230V split phase Input Hot line Hot line Ground Output Hot line Hot line Neutral Wiring Option 3 230V split phase Input Hot line Hot line Ground Output Hot line Neutral Remark In such cases each output hotline can only carry a max of half the rated capacity ...

Page 21: ...ooting contains information about how to troubleshoot possible error conditions while using the XPT Series Inverter Charger The following chart is designed to help you quickly pinpoint the most common inverter failures Indicator and Buzzer ...

Page 22: ... Standby Inverter Mode Inverter On Power Saver Inverter Mode Battery Low Beep 0 5s every 5s Battery High Beep 0 5s every 1s Overload On Inverter Mode Refer to Audible alarm Over Temp On Inverter Mode Beep 0 5s every 1s Over Temp On Line Mode Beep 0 5s every 1s Over Charge Beep 0 5s every 1s Fault Mode Fan Lock Beep continuous Battery High Beep continuous Inverter Mode Overload Beep continuous Outp...

Page 23: ... recharge if possible Charger is inoperative and unit will not accept AC AC voltage has dropped out of tolerance Check the AC voltage for proper voltage and frequency Charger is supplying a lower charge rate Charger controls are improperly set Low AC input voltage Loose battery or AC input connections Refer to the section on adjusting the Charger Rate Source qualified AC power Check all DC AC conn...

Page 24: ...ted working freq from 20KHz to maybe 15KHz it varies according to different loads In such a case the frequency of noise falls exactly into the range 200Hz 20KHz that human ears can hear The most common load of such kind is a hair drier If the noise comes from the case Normally when loaded with inductive loads the magnetic field generated by the transformer keeps attracting or releasing the steel c...

Page 25: ...l or inside the top cover Model Number labels may be located on the bottom side of the front cover or possibly inside the front cover All the necessary information is provided on the label such as AC output voltage power and frequency punch holes The inverter also has a letter designator followed by 4 6 digits depending on revision The model number describes the type of inverter the output specifi...

Page 26: ...c for 12Vdc Mode 2 for 24Vdc 4 for 48Vdc Low Battery Alarm 10 5Vdc 11 0Vdc for 12Vdc Mode Low Battery Trip 10 0Vdc 10 5Vdc for 12Vdc Mode High Voltage Alarm 16 0Vdc for 12Vdc Mode Low Battery voltage recover 15 5Vdc for 12Vdc Mode Idle Consumption Search Mode 25 W when Power Saver On Refer to Table Charger Output Voltage Depends on battery type Refer to Table 2 5 2 Charger Breaker Rating 10A 15A 2...

Page 27: ...Mode 2 for 24Vdc 4 for 48Vdc Floating Charge Default 13 5Vdc for 12Vdc Mode Equalization Charge Default 14 0Vdc for 12Vdc Mode Over Charge Disconnection 14 8Vdc for 12Vdc Mode Over Charge Recovery 13 6Vdc for 12Vdc Mode Over Discharge Disconnection 10 8Vdc for 12Vdc Mode Over Discharge Reconnection 12 3Vdc for 12Vdc Mode Temperature Compensation 13 2mV for 12Vdc Mode Ambient Temperature 0 40 Full ...

Page 28: ...ows Absorption voltage In a adjust mode temperature compensation does not apply Note Specifications subject to change without notice Condition INV CHG Status Transfer Point Charger Mode CHG On CHG Off BTS 50 CHG Off CHG On BTS 40 Inverter Mode S D Point 0 5Vdc 40 BTS 50 Over Temp Fault BTS 50 Fast Charge Voltage Float Charge Voltage Battery Low S D Voltage Battery Low Alarm Voltage ...

Page 29: ... 29 Suzhou DevelPower Energy Equipment Co Ltd Tel 0086 512 68638910 Fax 0086 0512 68638916 E mail info develpower com Website www develpower com ...

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