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INDUSTRIAL 

3850 Industrial Avenue     

     Hemet, CA  92545

Title Drawing 

Number 

INSTRUCTION GUIDE FOR DTT-12-02 

0425-078-0000 

 

 

Revision Letter: 

Engineering Order Number: 

P21276 

Page 

of 

I N F O R M A T I O N  

 

REFERENCE Sizes in mm for sample crimps made per Table 1: 

 

Table 1

 Typical crimp dimensions

 

(stopping at ratchet-release)

 



 

Using conductor types per SAE J1123 and ISO 6722 (Metric) 

 

Cavity 

 

Wire 

mm², 

AWG

 

Insulation 

Ø Nominal

 

Conductor 

 Insulation 

Height 



 Width 

Dia. 

 

2.0

 mm² 

2.84 

1.70-2.08 3.10-3.38  3.05-4.06 

14

 

T

XL 

2.57 

14

 

G

XL

 

3.05

 

14

 

S

XL

 

3.45

 

2.5

 mm²

 

2.83

 

3.0

 mm²

 

3.17

 

12

 

T

XL

 

3.18 

B

 

12

 

G

XL 

3.63 

1.85-2.29 3.10-3.38  3.68-4.32 

12

 

S

XL 

4.06 

4.0

 mm² 

4.23 

 

 

Note: Check reference sizes after 5,000 crimps (or 6 months).  

               Visually inspect for loose hardware and broken or missing parts. 

  

Measure conductor height with blade and point micrometer to prevent  

                false readings which might include crimp flash (burr). 

  

Dimensions vary with different hand tools and operators. Closing handles  

                beyond ratchet release will reduce crimp height. 

 
 
 

Summary of Contents for DTT-12-02

Page 1: ...s Always wear safety glasses with side shields and other appropriate personal protective equipment CAUTION Misuse May Cause Personal Injury Keep Out Of Reach Of Children Never Insert Fingers Between Any Moving Parts Of The Tool Applications Hand tool DTT 12 02 has been developed for field crimping of Deutsch stamped and formed contact numbers 1060 12 01 Pin and 1062 12 01 Socket per Table 1 Note P...

Page 2: ... set Hand force idle travel is 130 N 180 N The tool and die set are designed to provide optimum crimping within this range However if the setting is not ideal for the customer application the tool can be reset as described below 1 Loosen the headless screw with flat blade screwdriver set aside 2 Turn the adjustment wheel counter clockwise to increase the crimping force This also reduces the jaw sp...

Page 3: ...Insulation Types note dimensions are in mm Stamped Contact Part Numbers Nominal Insulation Diameter Ranges Cavity Rec METRIC Wire sizes Insulation Types for AWG 1060 12 01 Pin 1062 12 01 Soc 2 87 3 94 mm A 2 0 mm 2 5 mm 3 0 mm 14 TXL 14 GXL 14 SXL 12 TXL 3 30 4 47 mm B 4 0 mm 12 GXL SXL Dimensional Reference for Crimp Geometry development with Power Press applicator dies Note Hand Tool crimps are ...

Page 4: ...ation Ø Nominal Conductor Insulation Height Width Dia A 2 0 mm 2 84 1 70 2 08 3 10 3 38 3 05 4 06 14 TXL 2 57 14 GXL 3 05 14 SXL 3 45 2 5 mm 2 83 3 0 mm 3 17 12 TXL 3 18 B 12 GXL 3 63 1 85 2 29 3 10 3 38 3 68 4 32 12 SXL 4 06 4 0 mm 4 23 Note Check reference sizes after 5 000 crimps or 6 months Visually inspect for loose hardware and broken or missing parts Measure conductor height with blade and ...

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