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Printed Matter No. 6159929460_EN

Issue No.

01

Date

07/2020

Page

1 / 32

E-Pulse Cordless Nutrunner

Product Instructions

Model

Part number

BLRTC025-2350-10S

6151660250

BLRTC025-2350-4Q

6151660260

Download the latest version of this document at
http://www.desouttertools.com/info/6159929460_EN

WARNING

Read all safety warnings and instructions

Failure to follow the safety warnings and instructions may result in
electric shock, fire and/or serious injury.

Save all warnings and instructions for future reference

Summary of Contents for 6151660250

Page 1: ... 6151660250 BLRTC025 2350 4Q 6151660260 Download the latest version of this document at http www desouttertools com info 6159929460_EN WARNING Read all safety warnings and instructions Failure to follow the safety warnings and instructions may result in electric shock fire and or serious injury Save all warnings and instructions for future reference ...

Page 2: ...ol 13 How to change network parameters 17 How to set up Psets and Assembly Processes 18 Operating Instructions 18 How to use the tool 18 Service 22 Additional tool information 22 Firmware version on tool display 22 Tool information from tool display 22 Tool identification with CVIMONITOR 22 Tool test with CVIMONITOR 22 Maintenance Instructions 22 Read before maintenance 22 Instructions for transdu...

Page 3: ...07 2020 3 32 Upgrading tool firmware 25 Troubleshooting 26 What if the tool is locked 26 List of user infos related to the tools 26 ...

Page 4: ...eriod expressed in time operation hours or otherwise The product warranty relies on the correct use maintenance and repair of the tool and its component parts Damage to parts that occurs as a result of inadequate maintenance or performed by parties other than Desoutter or their Certified Service Partners during the warranty period is not covered by the warranty To avoid damage or destruction of to...

Page 5: ... tool display is protected by a password Psets and Assembly Processes can be set up with Tool display CVI3 Vision CONNECT CVI CONFIG Tightening reports results and curves are collected by the system the tool is connected to Tool settings can be done via CVI CONFIG Tool maintenance can be done with eDOCK and CVIMONITOR software The setup will mainly depend on the joint hardness and the targeted acc...

Page 6: ...tools can be used in stand alone without communicating with systems The tool behaviour is then the same as an BLRTA tool Product description 1 Output drive 2 Front light 3 Trigger 4 Reverse button 5 Reporting LEDs 6 Communication module 7 Battery pack footprint 8 Display 9 Programming buttons ...

Page 7: ...4Q quick change chuck BLRTx stands for BLRTA BLRTC Torque range Nm Model Min Max BLRTx025 2350 10S 6 25 BLRTx025 2350 4Q 6 25 BLRTx stands for BLRTA BLRTC Torque range ft lb Model Min Max BLRTx025 2350 10S 1 35 5 62 BLRTx025 2350 4Q 1 35 5 62 BLRTx stands for BLRTA BLRTC Rated speed rpm BLRTx stands for BLRTA BLRTC 18 V battery pack Model BLRTx025 2350 10S 1 530 BLRTx025 2350 4Q 1 530 36 V battery...

Page 8: ...ution degree 2 environment Indoor use only Accessories Optional accessories eDOCK 6158119760 Required accessories Battery pack 18 V 2 5 Ah 6158132660 Battery pack 36 V 2 5 Ah 6158132670 Battery pack charger 6158132700 WI FI settings Item Desoutter default parameter Other possible values Network name SSID Desoutter_1 String of 255 characters Security type WPA WPA2 PSK Open Shared secret LEAP PEAP E...

Page 9: ... domain A WLAN regulatory domain can be defined as a bounded area that is controlled by a set of laws or policies Many countries follow standards set by FCC ETSI TELEC or worlwide 2 4 GHz authorized channel list per regulatory domain Channel FCC America ETSI Europe TELEC Japan Worldwide 1 x x x x 2 x x x x 3 x x x x 4 x x x x 5 x x x x 6 x x x x 7 x x x x 8 x x x x 9 x x x x 10 x x x x 11 x x x x ...

Page 10: ...N A 132 x x x x 136 x x x x 140 x x x x 149 U NII 3 x x N A N A 153 x x N A N A 157 x x N A N A 161 x x N A N A 165 x x N A N A Default tool Ethernet configuration Item Desoutter default parameter Other possible values Allocation method for IP address Static Keep original IP address DHCP IP address 192 168 5 221 Refer to local settings Subnet mask 255 255 255 0 Refer to local settings Gateway 127 ...

Page 11: ...tool LEDs are blinking NOTICE Usage recommendations for battery packs Ensure a longer service life of the battery pack Unplug the battery pack when the tool is not used Do not leave the battery pack on the charger when the charger power supply is off How to connect the tool to CVIMONITOR Plug a battery pack to the tool Connect eDOCK to the tool and to the USB port of the computer Respect the conne...

Page 12: ...Installation EN 12 32 07 2020 How to install optional accessories Refer to the user manual dedicated to the accessory available at https www desouttertools com resource centre ...

Page 13: ...button Left button Validate Save Quit Pset The sound is disabled The sound is enabled The battery pack is full The battery pack is low Additional icons and buttons Results and curves are stored in the memory board They are sent to the system regularly Blinking The synchronization between the tool and the system is in progress Steady The tool is connected to the system Steady The tool is not connec...

Page 14: ... displayed Go to the main screen Press this button during 2 seconds Press this button to reach Configuration Go to Set password then Pset password use the buttons to enter a figure from 0 to 999 save and validate Setting the password to 0 will disable all password protections The procedure is the same to set up a new Maintenance password Sound torque unit Sound The tool can emit sounds to alert th...

Page 15: ... reverse settings Additional Pset parameters Parameter Description Pulse threshold Torque threshold value to switch from continuous mode to Pulse mode Pulse amplitude Pulse amplitude threshold value in Pulse mode To reach the best performance we recommend to set the target torque in as follows Type of joint hard Parameters 6 15 Nm 15 20 Nm 20 25 Nm Run down speed 20 30 40 Pulse amplitude 40 70 70 ...

Page 16: ...h 10 Rundown speed 100 11 Increase Rundown speed by 10 12 Increase Pulse amplitude by 10 13 Setup OK for the joint How to visualize network parameters Go to the tool display Press this button during 2 seconds Press this button to reach Maintenance Network How to set up the tool in stand alone working mode Changing the tool working mode will erase the Pset the results and curves present in the tool...

Page 17: ...CVI CONFIG Configuration manual available at https www desouttertools com resource centre Instructions for use The tool behaviour is the same as an BLRTA tool 6 Psets are available Refer to the Product Instructions of the tool available at https www desouttertools com resource centre How to change network parameters Via CVIMONITOR and eDOCK Refer to chapter How to connect the tool to CVIMONITOR Pa...

Page 18: ...n be changed at any time The minimum to run the tool is 1 Pset containing 1 step An Assembly Process is commonly called AP and is shown by this icon The Assembly Process available in products and systems consists in executing a Pset a certain number of times or unlimited This feature is named Batch Create as many Psets Assembly Processes as you want For each of them enter a description which will ...

Page 19: ...lect the displayed Assembly Process The number is now in blue Once the Assembly Process is selected and the tool ready the Pset number turns green Press the trigger to start the process Starting the tool Fit the tool with a suitable socket Select the appropriate Pset Hold the tool by means of the handle and apply to the fastener to be tightened WARNING Risk Of Injury As the reaction force increase...

Page 20: ... Torque and angle values Batch count Ellipse The ellipse represents the batches In this example 3 tightenings out of 4 are completed How to interact on the Assembly Process Press the left button to abort the Assembly Process The following actions are protected by the Maintenance password To have them available enter the Maintenance password in the Configuration menu During the Assembly Process pre...

Page 21: ...tivity Press the trigger The WI FI is de activated after 5 minutes of inactivity Refer to Power saving mode configurable in CVI CONFIG Press the trigger The tool powers off after 30 minutes of inactivity Long press the reverse button Refer to Power off configurable on tool display or with CVI CONFIG Unplug and plug the battery pack ...

Page 22: ...cation with CVIMONITOR Click this icon Click Tool identification Go to the bottom of the screen and click Read tool A green tick indicates the reading is successful Tool test with CVIMONITOR Click this icon Click Tool test Click Start tool test LEDs start blinking Press the triggers the reverse button Click Start audio test The tool emits a sound The green tick displayed indicates the function is ...

Page 23: ...ntive maintenance are recommended at regular intervals once per year or after a maximum num ber of tightenings refer to the table below depending on which occurs sooner Maintenance frequency 500 000 tightenings Footprint pins maintenance Footprint pins shall be greased at regular intervals every 3 months or every 100 000 cycles See Maintenance guide for further details Service alarm on tool displa...

Page 24: ...nominal torque are allowed 5 Use the left right buttons to increase or decrease the value Press OK and save your data Calibration with eDOCK and CVIMONITOR The calibration procedure is recommended to compensate for any possible drift of the tool torque or after any change of tool element In the manual mode the standard procedure is executed Measurements and values are typed manually by the operato...

Page 25: ...TE PROCESS If not the tool could be severely damaged While pressing the trigger click Start motor align The process will run during around 1 minute and will stop automatically Click Stop motor align to stop the process before the end Release the trigger Declaring fixed accessories A fixed accessory mounted on a tool must be declared in this screen Click this icon Click Tool identification Select t...

Page 26: ...start the tool with no mechanical constraints If the problem occurs again contact your Desoutter representative for support I026 Tool maintenance alarm n1 1 The tool tightening counter has been reached I027 Tool maintenance alarm n2 1 The tool tightening counter has been reached I038 Tool logs 1 Unexpected tool software exception 2 Log file has been generated by the tool 3 Contact your Desoutter r...

Page 27: ...rque 1 Overload of the torque could be a rehit 2 Check the tool cable is not damaged W212 Result not stored 1 It is not possible to store the tightening result in the system 2 Contact your Desoutter representative for support W216 Current high 1 Maximum current exceeded 2 Contact your Desoutter representative for support W267 Result transfer error Result transfer error E007 Motor too hot 1 Tool is...

Page 28: ...045 Abnormal battery voltage 1 Check the battery pack 2 This error can be due to charger malfunction or end of life battery E047 Battery is too low 1 Check the battery pack 2 If the problem occurs again replace the battery pack E048 Battery type not allowed 1 Battery type not allowed 2 Replace the battery pack or your configuration E223 Drive init error 1 Software failure 2 Restart the system 3 If...

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Page 32: ...icles Off Road General Industry Desoutter offers a comprehensive range of Solutions tools service and projects to meet the specific demands of local and global customers in over 170 countries The company designs develops and delivers innovative quality industrial tool solutions including Air and Electric Screwdrivers Advanced Assembly Tools Advanced Drilling Units Air Motors and Torque Measurement...

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