DESOI PowerInject P1 User Manual Download Page 15

USER MANUAL 

 

   

                                                          

 

 

 

 

 

15

 

 

 

DESOI GmbH | Gewerbestraße 16 | D-36148 Kalbach | Phone +49 6655 9636-0 | Fax +49 6655 9636-6666 | service@desoi.de |

 www.desoi.de 

 

Component description: 

 

Return flow system: 

(Fig.4.2.1)

 

 

Description - 

The return system is a kind of safety device. The operating principle of this system is regulated by the pressure 

control valve. If the set pressure is reached and / or exceeded, the excess injection material is transported back into the 
material container via a connecting line.

  

 

Advantages: 

 

Overload protection for the drive  

 

Injection material remains in motion (recirculation) 

 

Pressure measuring uni

 - this is used for pressure control.  

(Fig.4.2.2)

 

 

Description  

 - The special feature of this valve is its design. This was selected so that the 

respective injection material has no direct contact with the pressure gauge. In the pressure 
measuring unit there are two areas separated by a diaphragm. The resulting operating pressure 

(shown in red) 

presses the diaphragm upwards; the oil filling above the diaphragm

 (shown in green)

 

is thus compressed and the resulting pressure is transmitted directly to the pressure gauge and 
displayed accurately. 

 

Advantages: 

 

Pressure fluctuations and pressure deflections are strongly minimised  

 

Long service life of the pressure gauge 

 

 

  Fig.4.2.2   

 

 

Pressure regulating valve

 - this serves for pressure setting  

(Fig.4.2.3)

 

 

 

Fig.4.2.3    (Pressure regulating valve)

 

Description 

 

On reaching the operating pressure, the pressure control 

valve opens and the excess pressure is fed back into the material container 
via the return flow. 

 

 

 

ATTENTION: 

The pressure control valve is a safety component. The 
adjustable pressure is fixed at the factory; subsequent 
adjustment by the operator is prohibited.

 

 

4.3  Technical specification  

Design     -230V- 

 
 

The sound pressure level of this machine at a 
distance of 1m is between 

78 dB and 89 dB 

(A)

 and thus under 

80 dB

 (A). 

Appropriate soundproofing agents should still be 
used. 
The sound pressure level was determined 
according to EN ISO 11200 (using basic         
standard 11203 

 
 

The sound pressure level at the respective place of 

operation can significantly exceed the sound pressure level 

of the machine.!!! 

 

Power requirement 

230V / 50Hz 

 Engine power 

720 W 

Power output 

375 W 

Torque 

max. 62 Nm 

Speed of rotation 

 

1. Gear 

 

2. Gear 

 

0-1200 U/min. 
0-3400 U/min. 

Operating pressure 

 infinitely 

variable 

10-200 bar  

Delivery rate 

max. 0,4 l/min.  

Weight 

ca. 10 kg 

Height / Width / Length 

(cm) 53/19/36 

 

 
 

Summary of Contents for PowerInject P1

Page 1: ......

Page 2: ...USER MANUAL 2 DESOI GmbH Gewerbestra e 16 D 36148 Kalbach Phone 49 6655 9636 0 Fax 49 6655 9636 6666 service desoi de www desoi de...

Page 3: ...ning the injection device 14 4 1 Type description 14 4 2 Funktion 14 4 3 Technical specification 15 4 4 Scope of delivery 16 4 5 Accessories 16 4 6 Warranty Legal Notice Copyrights 16 4 7 Safety devic...

Page 4: ...USER MANUAL 4 DESOI GmbH Gewerbestra e 16 D 36148 Kalbach Phone 49 6655 9636 0 Fax 49 6655 9636 6666 service desoi de www desoi de...

Page 5: ...instructions fully before installation and commissioning It is the buyer s responsibility to retain this manual for reference purposes Ignoring the recommendations in these operating instructions will...

Page 6: ...guidelines such as accident prevention regulations etc must be observed The product must only be operated in accordance with its intended use see Chapter Intended use Any other use or use beyond what...

Page 7: ...ion Wear foot protection Wear ear protection Wear hand protection Disconnect power supply Observe the product operating manual for the required accessories as well as the technical data sheets and saf...

Page 8: ...necessary personal protective equipment needed for installation commissioning repair and maintenance personnel is available and is also used the operating manual is available in the vicinity of the p...

Page 9: ...Verwendung If faults occur the mains plug must be pulled out immediately and the main switch of the drive unit must be set to the OFF position NOTE The relevant safety data sheet for the material bei...

Page 10: ...ation The main focus is on small short term work assignments Fields of application the product may only be used commercially or industrially Starting materials The materials that may be processed are...

Page 11: ...his product with self made spare parts or accessories To carry out structural changes of any kind on this product which could affect the function or safety 2 7 Handling the product and auxiliary mater...

Page 12: ...ficient sealing between fittings Loose fittings In the entire area of the pump body Worn sealing elements Damage to the running surface of the piston Loose screw connections In the area of the return...

Page 13: ...duct and the corresponding accessories for transport damage completeness and correctness of the consignment immediately after delivery Claims for missing parts or damages incurred during transport can...

Page 14: ...n into a linear piston movement Operating pressures up to 200 bar can be achieved via the ratio of piston diameter piston stroke and pressure control valve The special feature is that the excess mediu...

Page 15: ...e gauge and displayed accurately Advantages Pressure fluctuations and pressure deflections are strongly minimised Long service life of the pressure gauge Fig 4 2 2 Pressure regulating valve this serve...

Page 16: ...6 Warranty Legal Notice Copyrights We provide warranty for this machine for a period of 12 months from the date on the invoice Model DESOI PowerInject P1 Article number 15735 Warranty for all defects...

Page 17: ...gulations for the prevention of accidents DANGER If protection devices are not installed on the pneumatic controllers or the entire injection unit serious injury may result In some circumstances this...

Page 18: ...03 2009 Acoustics Noise emitted by the machinery and equipment Determination of emission sound pressure levels at a work station and at other specified locations from the sound power level ISO 11203 1...

Page 19: ...and suitable work clothes as well as work shoes must be worn Before each start up the fluid hose and the respective injection head must be inspected for wear damage and proper fit Maintenance interval...

Page 20: ...1200 U min Position 2 Speed range from 0 3400 U min Main switch with latching function and speed controller Fig 5 2 4 1 Main switch 2 Speed controller 3 Snap in push button If the drive unit is conne...

Page 21: ...ne Allow the machine to run until the entire medium has been removed 15 Switch off the machine 16 If there is any preservative oil in the return line it can be removed in two ways 1 Method one manuall...

Page 22: ...ith skin clean the affected skin areas immediately with clear water In case of contact with eyes immediately rinse the eyes Technical data sheets and safety data sheets of the respective manufacturers...

Page 23: ...hat contact with processing materials cleaning agents or auxiliary lubricants may cause skin irritation or allergic shock There may be a potential THREAT TO LIFE In the event of contact with skin clea...

Page 24: ...checks Re tightening the piston seal see point 7 2 retightening the piston seal Checking and relubricating the mechanics see point 7 3 relubrication of the mechanics Testing and retightening of impor...

Page 25: ...Hydraulik Schlauchleitungen Quelle www arbeitssicherheit de 7 2 Retightening the piston seal It is necessary to tighten the seal as soon as slight leaks occur in the area of the piston In a case such...

Page 26: ...cient The grease filling should be replaced when there is a high degree of contamination but at the latest after 100 operating hours Fig 7 3 1 Grease over the grease nipple 1 This can be done using a...

Page 27: ...energised and depressurised Mains plug must be disconnected 3 Fig 7 5 1 Loosen both hexagonal nuts on the safety clamp detail B marked in red and pull the complete drive unit upwards out of the holder...

Page 28: ...cylinder tube and grease it Carefully screw in the clamping nut to press it into the seal seat Do not tighten the clamping nut just turn it loosely 10 Lubricate the cylinder tube in the area of the t...

Page 29: ...from the machine 2 Make sure the machine is de energised and depressurised Mains plug must be disconnected 3 Screw down the material hose at the machine outlet Fig 7 5 10 Fig 7 5 11 4 Fig 7 5 10 Disma...

Page 30: ...3 must also have sealant applied to them It is important to pay attention to the position Sealing components should be greased with conventional multipurpose lubricant prior to assembly Checking main...

Page 31: ...ponents in the pump mechanism Check mechanism restore loose or separate connections replace defective components 7 Damaged bearings in the pump mechanism Replace bearings in the mechanics Pump does no...

Page 32: ...machine in a dry dust free and frost free space 9 2 Disposal Recycling Contents Here you will find information on how to dispose of the machine Dispose all machine parts according to national and regi...

Page 33: ...nformation 10 1 Service addresses 10 2 Part list and drawings 10 3 Notes 10 1 Serviceadressen You can find information about the service address here Service exclusively from DESOI GmbH Gewerbestra e...

Page 34: ...00 01 215 1 Insert disc 4 500 01 670 1 Drive holder 5 500 01 892 1 Seal with M12x1 5 6 500 01 865 1 Long face pinion 7 500 02 066 2 Feed complete 8 500 01 684 1 Cover plate 9 500 01 906 1 Aluminium pr...

Page 35: ...9 500 01 878 1 Piston rod 8 mm 20 500 01 886 1 Clamping bushing 21 500 01 876 1 Holder bearing 22 500 01 880 1 Hexagon nut M22x1 5 23 500 01 877 1 Guide bush 24 500 02 063 1 2 l material container G1...

Page 36: ...00 813 1 Locking ring 12 mm 57 500 00 810 1 Lock washer 10 mm 58 500 00 812 2 Locking ring 8 mm 60 500 00 753 4 Cylinder screw M6 x 16 mm 61 500 00 727 3 Cylinder screw M5 x 20 mm 62 500 02 099 1 Set...

Page 37: ...USER MANUAL 37 DESOI GmbH Gewerbestra e 16 D 36148 Kalbach Phone 49 6655 9636 0 Fax 49 6655 9636 6666 service desoi de www desoi de...

Page 38: ...USER MANUAL 38 DESOI GmbH Gewerbestra e 16 D 36148 Kalbach Phone 49 6655 9636 0 Fax 49 6655 9636 6666 service desoi de www desoi de...

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