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DEPURECO ATEX PUMA 10 Z21, Instruction And Maintenance Manual

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DEPURECO ATEX PUMA 10 Z21 Instruction And Maintenance Manual Download Page 19

 

Page 19 of 48 

 

 
2.4

 

Residual risks 

 

DEPURECO  recommends  complying  with  the  instructions,  procedures  and 
recommendations  in  this  manual  and  with  the  safety  standards  in  force. 
DEPURECO  also  recommends  using  suitable  personal  protective  equipment  as 
well as the protection devices integrated in the vacuum. 
 
The residual risks analysed on the vacuum and/or its components could be: 
 

Electrical  risks  during  maintenance  due  to  the  requirement  to  work  on  live 
parts 

Pursuant  to  Italian  Legislative  Decree  81/08  –  articles  80  to  87  –  it  is 
prohibited  to  operate  on  live  parts,  notwithstanding  the  exceptions  set 
forth by said Legislative Decree. 
 

Risks associated with incorrect use in presence of explosive and inflammable 
liquid substances 

The vacuum must not be used in environments containing liquid substances or 
liquids that can evaporate at room temperature, inflammable powders and gas. 
 

Risks related to operation in humid environments 

Respect the limitations indicated in this manual, in section 1.5 “Authorised 
environmental conditions”. 

 
Risk of incorrect interpretation of the safety pictograms 

With  reference  to  risk  analysis  and  identification,  DEPURECO  has  installed 
hazard  labels  on  the  vacuum,  in  compliance  with  the  standards  concerning 
graphical symbols. 
The user must immediately replace any safety plate rendered illegible due to 
wear or damage. 

 
 
 

 
 
 

 

 

 

Warning! 
The removal of safety plates from the vacuum and/or its components 
and packaging is strictly prohibited. 
DEPURECO  shall  not  be  held  liable  for  the  vacuum's  safety  in  the 
event of failure to comply with this prohibition. 

 

2.5

 

Applied Directives 

 

The  following  directives  apply  to  the  vacuum  cleaner  described  in  this 
manual: 
 

- 

2006/42/EC   Machinery Directive 

- 

2014/30/EU   Electromagnetic compatibility directive 

- 

2011/65/EU - ROHS - Directive on the restriction of the use of certain 
hazardous substances in electrical and electronic equipment 

- 

2014/35/UE

 – 

Low tension directive

 

- 

2014/34/UE – ATEX Directive 

 
The reference standards, including their binding requirements, are managed 
within the DEPURECO Quality Management System and archived by DEPURECO. 

 

Summary of Contents for ATEX PUMA 10 Z21

Page 1: ...INSTRUCTION AND MAINTENANCE MANUAL PUMA SERIES ORIGINAL INSTRUCTIONS ...

Page 2: ... 15 2 3 Safety plates and symbols 17 2 4 Residual risks 19 2 5 Applied Directives 19 2 6 ATEX safety instructions 20 3 HANDLING UNPACKING AND INSTALLATION SECTION 24 4 1 Handling 24 4 2 Unpacking 25 4 3 Installation 26 4 Work cycle 28 4 1 Work cycle 28 4 2 Emptyng the bin 31 4 3 Insert and lock the bin 32 4 1 Storage Decommissioning 33 5 MAINTENANCE SECTION 34 5 1 Informative notes 34 5 2 General ...

Page 3: ...rohibited without prior authorisation from the Company Management The manuals for the ATEX components fitted on the appliance are enclosed the user must observe all the safety instructions relating to the use of these components The plug is ATEX compliant This manual forms an integral part of the vacuum cleaner Read this manual and the other attachments supplied carefully Knowledge of the instruct...

Page 4: ...elp fully exploit the technical properties of your machine Read messages warnings and indications preceded by the following symbols carefully For the safety of people For the integrity of the vacuum cleaner For the safeguard of the environment This manual describes the following models PUMA 10 PUMA 10 Z22 PUMA 10 Z21 PUMA 12 PUMA 15 PUMA 15 Z22 PUMA 15 Z21 PUMA 18 PUMA 20 PUMA 20 Z22 PUMA 20 Z21 P...

Page 5: ...l henceforth shortened to DEPURECO The technical information contained in this manual is exclusive property of DEPURECO and must be considered confidential Reproduction even partial of graphics text and illustrations is prohibited by law Some details shown in the figures in this manual may differ from those on your vacuum this is because some components may have been removed to ensure maximum illu...

Page 6: ... 8 Fixed wheels 9 Pivoting wheels 10 Handle 11 Pump protection cap 12 Silencer 13 Pump 14 4 pilots box This manual forms an integral part of the vacuum cleaner Read this manual and the other attachments supplied carefully Knowledge of the instructions here contained is indispensable for the safe use and maintenance of the vacuum cleaner 10 1 2 3 4 5 6 7 8 9 11 12 13 14 ...

Page 7: ... INDUSTRIAL VACUUMS S r l Corso Europa 609 10088 Volpiano TO ITALY phone 39 011 98 59 117 fax 39 011 98 59 326 VAT NO 02258610357 e mail depureco depureco com website www depureco com 1 5 Identification plate The data on the vacuum identification plate must be referred to in any correspondence with the manufacturer or the dealer Automatic filter cleaning system with reverse air jet S P ...

Page 8: ... appliance suitable to contain an area classified as ZONE 20 indoors and suitable for use in an outdoor area classified as ZONE 21 Manufacturer Address Appliance Serial no II 1 2 D Ex htc IIIC T140 C Da Db 15 C ambT 40 C TÜV CY 21 ATEX 0206460 X Year 2020 ATEX marking data CE marking referring to ATEX Directive 2014 34 EU Dir 94 9 EC until 04 19 2016 2261 identification of the body that carried ou...

Page 9: ...tion of solid materials only in covered areas This vacuum cleaner is designed to collect combustible dust and or dry particles in Zone 21 and Zone 22 for atex vacuums only classified atmospheres with the following limitations Minimum ignition energy MIE of dust 3mJ The vacuum cleaner was conceived to be used by only one operator In accordance with the Directive 1999 92 EC whenever in the presence ...

Page 10: ...Z22 PUMA 18 Z22 PUMA 30 P Z22 PUMA 30 S Z22 74 dB A 78 dB A Exposure to noise WARNING Workers exposed to sound pressure levels higher than 85 dB A must be protected by suitable personal protection device PPE such as certified ear muffs Under these conditions workers must be provided with adequate training and information on risks arising from noise exposure ...

Page 11: ... 1050x1950x230 0 Voltage Frequency V Hz 400 50 60 Power kW HP 7 5 10 8 5 12 11 15 12 5 18 15 20 18 5 20 28 25 34 Maximum depression mBar 310 420 350 480 420 410 320 320 600 450 550 Air flow rate m h 730 1050 550 1120 1120 1050 1050 1100 1980 1130 2100 M filter surface area m 4 5 11 SP cartridges surface area if applicable m 12 18 H filter surface area if applicable m 11 11 Noise level dB A 74 78 B...

Page 12: ...p 7 5 10 11 15 15 20 18 5 18 5 25 Depressione massima mbar 250 270 225 300 320 150 Portata aria m h 663 720 915 915 1122 1050 1120 1185 Superficie filtro M cm 45000 18000 Superficie cartucce SP dove previsto cm 12000 Superficie filtro H dove previsto cm 11000 Rumorosità dB A 74 78 Capacità contenitore L 175 peso della macchina senza imballo peso dell imballo 25 Kg dimensioni della macchina senza i...

Page 13: ...t the repair and must accompany the vacuum during its shipment Defects that are not evidently due to materials or manufacturing will be examined solely at our premises or at a Technical Service Centre of our choosing Should the complaint be unjustified all repair and or replacement expenses shall be charged to the purchaser In any case the following items are not covered by the guarantee accidenta...

Page 14: ...crucial to this end DEPURECO shall not be held liable for accidents or damage due to the improper use of the vacuum by untrained personnel or to failure to comply even partially with the occupational safety standards and intervention procedures contained in this manual Safety warnings and precautions are indicated in this manual as well as on the product itself Operators must pay special attention...

Page 15: ...g indicated on the data plate corresponds to that of the electrical mains Plug the vacuum cleaner into a socket with a correctly installed ground contact connection Make sure that the vacuum cleaner is turned off The plugs and connectors of the connection cables must be protected against splashes of water Check that the vacuum cleaner is properly connected to the electrical mains Make sure that th...

Page 16: ...e resistance measured must be less than 10 Ω To operate the vacuum cleaner in working environments not classified according to the directions given on the device s plate To vacuum the following materials 1 Flaming materials embers hot ashes lit cigarettes etc 2 Open flames 3 Combustible gases 4 Flammable combustible or aggressive liquids gasoline solvents acids alkaline solutions etc 5 Dusts Subst...

Page 17: ...g the vacuum cleaner WARNING This vacuum cleaner could contain dust that may be hazardous to your health The emptying out and maintenance procedures including removing the dust containers must be carried out exclusively by specialized personnel wearing suitable safety clothing Never switch the machine on in the absence of a complete filtering system 2 3 Safety plates and symbols Plates with safety...

Page 18: ...cuum and the dirt container while inserting and locking the later under the vacuum cleaner Lock the container by means of the special lever using BOTH HANDS Warning Read carefully this use and maintenance manual before using the vacuum cleaner or carrying out maintenance operations on it Read carefully the instructions on the packaging before handling the vacuum cleaner ...

Page 19: ...itations indicated in this manual in section 1 5 Authorised environmental conditions Risk of incorrect interpretation of the safety pictograms With reference to risk analysis and identification DEPURECO has installed hazard labels on the vacuum in compliance with the standards concerning graphical symbols The user must immediately replace any safety plate rendered illegible due to wear or damage W...

Page 20: ...d as follows ZONE 20 area in which an explosive atmosphere in the form of a cloud of combustible dust in air is present continuously or for long periods or frequently for short periods ZONE 21 area in which an explosive atmosphere in the form of a cloud of combustible dust in air is likely to occur occasionally in normal operation ZONE 22 area in which an explosive atmosphere in the form of a clou...

Page 21: ... in relation to the area of use As a preliminary operation provide earthing and check that it works properly Earthing is visually indicated by a symbol in accordance with European standards Carry out the following checks during Start up check that the appliance is correctly earthed and there is equipotential bonding between the various parts of the appliance particularly the moving parts carry out...

Page 22: ... reference to the maximum surface temperature The appliance must not be used to vacuum material with incompatible product characteristics The manuals for the ATEX components fitted on the appliance are enclosed the user must observe all the safety instructions relating to the use of these components The appliance must be cleaned by the user to prevent the formation of combustible dust Do not use c...

Page 23: ...ags are antistatic as declared by their respective manufacturers It is forbidden to use other types of components The building where the appliance is used must have a lightning protection system There must not be any sources of ignition close to the appliance for example flames embers hot surfaces sparks e g from metal cutting stray currents and cathodic protection systems electrical or mechanical...

Page 24: ... off the ground and swing backwards Always keep the height of the working environment in mind when lifting loads Before starting any movement ensure that the area is cleared and that there are no moving objects on the packaging For lifting and handling apply operating safety laws and normal instructions for fork lift truck driving U M A B H PUMA 10 15 18 20 cm 90 170 225 PUMA 30 35 cm 100 190 250 ...

Page 25: ... and unwind the two packaging fixing belts remove the staples that fix the carton packaging to the pallet with the aid of a screwdriver remove the carton completely loosen and remove the fastening screws and brackets from both sides ...

Page 26: ...leaner is already fitted with an appropriate filter intended exclusively to vacuum dry dust or debris Lift the knob A and Insert the hose equipped with a sleeve in the special suction inlet Det n 8 Section 1 2 insert the desired accessory according to the type of extraction on the opposite side of the hose The cardboard packaging can be recycled To protect the environment make sure to dispose it o...

Page 27: ...ed The vacuum cleaner s electrical current supply socket must be protected by a CE marked circuit breaker Insert the plug standard supply into the socket Warning Do not insert the plug in the power supply socket with wet hands Do not use extension leads Connection to air supply only for those vacuums wiht reverse jet cleaning system A Ensure that air hoses are correctly installed on the control bo...

Page 28: ... power on 4 Yellow indicator circuit breaker tripped 5 Green indicator vacuum cleaner running 6 Green button start vacuum cleaner 7 Red button stop vacuum cleaner Make sure the power supply plug is inserted properly into the power outlet Make sure that the hose is regularly inserted and locked in the appropriate suction inlet Make sure that the waste bin is regularly in place and locked into place...

Page 29: ... need to be replaced In this case stop the vacuum cleaner immediately and check it On the shoulder of the vacuum cleaner there is a vacuum gauge that indicates the degree of depression inside the vacuum cleaner The vacuum gauge informs the operator about the conditions of the filter an increase in depression indicates an increase in the clogging of the filter which results in a lower vacuuming pow...

Page 30: ...lean it removing the cause of the clogging Vacuum cleaners with reverse air jet filter cartridge cleaning system S P The vacuum cleaner must be connected to the compressed air supply with a maximum pressure of 6 bars to the dedicate regulating filter see 3 3 of the manual The cleaning of the cartridges will be performed automatically during the vacuuming Warning If the vacuum cleaner doesn t opera...

Page 31: ...ntainer by lifting the special handle remove the bin by using the handles empty the bin in a dedicated container and dispose of the it in compliance with the standards for the country of use In the case the chosen collecting container is a plastic bag proceed as follows for its replacement After having removed the bag tie it dispose of it and insert a new bag in the bin Warning If the bin or the b...

Page 32: ...ush the bin lever completely using two hands The pins A must be aligned with the slots B Warning Crushing hazard for the upper limbs during insertion and locking of the dirt container under the vacuum cleaner Never place your hands between the vacuum and the dirt container while inserting and locking the later under the vacuum cleaner ...

Page 33: ...g Remove the filter and clean it empty the refuse collection container and store the vacuum in a place protected against weather agents with the temperature ranging between 5 and 45 C and cover it with a nylon tarp to protect it against dust ...

Page 34: ...ate the vacuum identification data see para 1 4 of this manual For significant repairs refer to the authorised dealer whose specialised personnel has the technological expertise and is always available for prompt interventions For user maintenance operations the vacuum must be disassembled cleaned and maintained where possible in such a way as to prevent hazards to the maintenance personnel and to...

Page 35: ...anager s duty to ensure the professionalism and skills of these technicians Before starting any maintenance operation the Safety Manager must Keep unauthorised personnel out of the work area Ensure that the necessary tools are in good conditions and readily available to the maintenance technician Ensure that the maintenance technician is equipped with the personal protective equipment required for...

Page 36: ...t only be carried out by the specially trained electrical maintenance technician authorised by the Safety Manager Warning After any maintenance intervention the Health and Safety Manager is required to check the safety conditions of the vacuum cleaner and of its safety devices Before every work shift Check that the power cord and the plug are not damaged replace them immediately if there are any s...

Page 37: ...s Disconnect the hose B by unscrewing the clamp with a dedicated hex key Remove the vacuum s cap C Extract the filter and place all components on a work bench If the vacuum cleaner is equipped with a reverse air jet filter cleaning system S P after having removed the cap C it s necessary to disconnect the plug E from the socket and them proceed with the removal of the filter Warning Wear appropria...

Page 38: ...spose it of according to the current legislation on the type of material extracted To reassemble the filter operate in reverse order Insert the new filter in the support ring and lock it by means of the fastening clip H lock the filter to the cage by tying the special laces on the bottom side Assemble the filter A inserting into each space of the radial filter support ring B two of the filter s po...

Page 39: ...diately assessing the regularity of its operation 5 4 Replacing the cartridges on the S P cartridge cleaning system if provided To replace the filter cartridges proceed as follows Switch the machine off by turning the main switch to OFF Unplug the vacuum Disconnect the compressed air from the valve Unlock the hooks on both sides A Disconnect the suction hose from the cap loosening the dedicated ho...

Page 40: ...valvole e serbatoio blu Remove the vacuum s cap Lift the filtering cartridges support G and position it upside down on a work bench Unscrew and remove the fastening nuts from the base of the cartridges Warning Two people are needed to carry out this operation ...

Page 41: ...aterial collected To reassemble the cartridges operate in reverse order 5 5 Replacing the HEPA cartridge if provided To replace the HEPA cartridge proceed as follows Switch the machine off by turning the main switch to OFF Unplug the vacuum Unlock the HEPA unit s three locking hooks A The unit is positioned on the protecting cage of the vacuum cleaner s blower Remove the cap B ...

Page 42: ...To reassemble the cartridge proceed in reverse order Position the new cartridge inside the unit and secure the fastening nut again Reposition the unit s cap B Lock the unit s three locking hooks A and secure the HEPA unit Connect the vacuum cleaner to the mains Switch the vacuum cleaner on by positioning the main switch to ON then check to make sure it works properly EXCLUSIVELY USE FILTERS MANUFA...

Page 43: ...the cleaning not be enough Clogged hose Check the hose and clean it Dust comes out of the vacuum cleaner Perforated filter Replace the filter Filter not suitable for the vacuumed material Install a filter which is suitable for the vacuumed material Excessively noisy motor Faulty pump Contact DEPURECO s technical assistance The yellow Motor thermal relay indicator light lights up FOX 10 Overheated ...

Page 44: ...lectrical and electronic parts of this product must be disposed of in compliance with Italian Legislative Decree 151 2005 and subsequent amendments Directive 2002 96 EC on WEEE Waste Electrical and Electronic Equipment Correct disposal of the product electrical and electronic equipment waste The electrical and electronic parts of this product must be disposed of in compliance with Italian Legislat...

Page 45: ...MAINTENANCE LOG INTERVENTION 1 DATE TECHNICAL ASSISTANCE TYPE OF INTERVENTION INTERVENTION 2 DATE TECHNICAL ASSISTANCE TYPE OF INTERVENTION ...

Page 46: ...INTERVENTION 3 DATE TECHNICAL ASSISTANCE TYPE OF INTERVENTION INTERVENTION 4 DATE TECHNICAL ASSISTANCE TYPE OF INTERVENTION ...

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