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19 

Maintenance and Upkeep  

 

WARNING 
Assembly and maintenance work may only be carried out by service 
personnel of the company DEPRAG.  

Incorrect assembly or maintenance work could create hazards for the op-
erator and cause damage to the EC-screwdriver.  

 

 

WARNING 
Potential loss of life due to electric shock! 

Disconnect screwdriver spindle from power supply before performing main-
tenance and repair work!  

 
The maintenance of the EC-screwdriver may only be carried out by DEPRAG service per-
sonnel.  
The maintenance covers all disassembly and inspection of all mechanical parts as well as 
the cleaning and re-greasing of all moveable parts (gear, drive). 
After each maintenance check the shut-off accuracy and if necessary re-calibrate.  
For this reason it is advisable to carry out maintenance work and re-calibrations of the 
screwdriver at regular intervals. 

 
 

9.1. Maintenance Plan 

 

IMPORTANT 

Adapt the maintenance work depending on the condition of the machine 
and amount  of wear in each  individual case. 

 

No.

 

Work to be carried out

 

Cycles

 

Notes

 

1. 

Check machine for external 
damage 

Before starting work 

Replace worn or damaged 
cables and  parts. 

2. 

Check inserting tool  for wear 
and tear and if it is 
undamaged 

Before starting work 

Replace worn or damaged 
inserting tools 
immediately. 

 

For further maintenance and repair work, send the machine to DEPRAG.  

 

Summary of Contents for 420988 D

Page 1: ...22 00200 420988 E NOTICE ALL DOCUMENTATIONS Before beginning work this operating instruction booklet and the enclosed safety instructions no 016000 pink colored booklet have to be read through careful...

Page 2: ...e Controller 14 7 OPERATION 15 7 1 Insert and Change Inserting Tool 16 8 TESTING THE REPEATABILITY OF THE SCREWDRIVER 17 8 1 Calibration Test Instructions 17 8 2 Overview of the Screwdriver Speed Sett...

Page 3: ...which can cause serious injuries or even death if not avoided CAUTION Indicates a danger or unsafe procedure which can cause injuries to a per son or material damages if not avoided NOTICE Indicates a...

Page 4: ...ncorrectly or its operation is not appropriate for the application the tool might overheat which could result in injuries burnings Use the screwdriver only as described in the operating instruction bo...

Page 5: ...e nutrunners 60 Nm If it is not possible to use a torque support use side handles for straight and pistol grip screwdrivers Side handles are recommended for straight screwdrivers at a torque set ting...

Page 6: ...ower range of the selected spindle the torque value the speed the stand by and the direction of rotation can be adjusted individually to the assembly requirement The EC Screwdriver Spindle is insulate...

Page 7: ...er s keyboard Special screwdriving sequences are easy to create standard assembly steps already stored in the controller can be selected and comfortably built up to form a complete as sembly process T...

Page 8: ...Dimension Sheet The EC Screwdriver Spindle may be installed in any orientation Use only mounting brackets having a sufficient size Dimension Sheet Use only the mounting elements delivered to mount th...

Page 9: ...9 6 2 Dimension Sheet...

Page 10: ...sion Sheet as well as Operating Instructions EC Screwdriving System Illustration 1 Installation Motor Cable KMO AST10 EC Screwdriver 320E22 00xx0 Sequence Controller AST10 AST11 measuring cable KN AST...

Page 11: ...ler to power supply 385443 A B C Name Order No Sequence controller AST11 1 OR with module safety stop Sequence controller AST11 1 S 390041 A 390041 B Motor cable KMO AST1x length 8 2 16 4 26 2 39 4 ft...

Page 12: ...included in the delivery capacity of the spring sleeve You will find suitable inserting tools in our catalog D3320 or on the internet as follows www deprag com Screwdriving Technology Selection progr...

Page 13: ...he upper connection of the EC screwdriver spindle and then fully tighten the motor cable Do this by first tightening the plug connection a little and then pushing it in and then tightening it further...

Page 14: ...and fix it ATTENTION During operation malfunctions or damages can be caused to the contacts Fully tighten the plug connection Connect the sequence controller to the power supply Switch on the sequenc...

Page 15: ...tion with a sequence controller only CAUTION The turning bit may cause an injury to fingers or hands Trained personnel may operate the EC screwdriver spindle only IMPORTANT Proceed with the operating...

Page 16: ...espectively external drive E11 2 as per DIN ISO 1173 You will find suitable inserting tools in our catalog D3320 or on the internet as follows www deprag com Screwdriving Technology Selection program...

Page 17: ...the command parameter Drive To Torque should be set in the AST Controller The Screwdriver speed in the 1 step program should be set according to point 8 2 Overview of the Screwdriver Speed Settings 8...

Page 18: ...18 8 3 Overview of the Screw Plate and Washer Spring Arrangements...

Page 19: ...rts as well as the cleaning and re greasing of all moveable parts gear drive After each maintenance check the shut off accuracy and if necessary re calibrate For this reason it is advisable to carry o...

Page 20: ...ller displays error message see Operating Instruction AST10 AST11 chapter 10 Troubleshooting AST i 6 chapter Error Display and Troubleshooting If necessary please send the tool to DEPRAG for service F...

Page 21: ...lbs 1 20 10 62 2 0 17 7 Speed min rpm 50 30 Speed max rpm 900 550 Weight kg lbs 0 62 1 38 0 62 1 38 Noise level dB A 60 60 Line Voltage DC V 24 24 Internal hex drive DIN ISO 1173 F6 3 F6 3 Suitable in...

Page 22: ...HULZ GMBH u CO P O Box 1352 Germany 92203 Amberg Carl Schulz Platz 1 Germany 92224 Amberg Authorized Person Mr Josef Bock address see manufacturer for Documentation Name EC SCREWDRIVER Machine Type __...

Page 23: ...eb site www deprag com If you need any further information then please either contact your representative or us directly at DEPRAG SCHULZ GMBH u CO During business hours our Service Hotline 49 0 700 0...

Page 24: ...92203 Amberg Germany Carl Schulz Platz 1 92224 Amberg Germany Service Hotline 49 0 0700 00 371 371 49 0 9621 371 0 Fax 49 0 9621 371 120 Internet http www deprag com e mail info deprag de Jul 15 Techn...

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