manualshive.com logo in svg

Deprag 3148457C, Operating Instruction Booklet

Share
Download
Deprag 3148457C Operating Instruction Booklet Download Page 1

 

012980EN 

 

 

 
 
 
 
 
 
 

Operating Instruction Booklet  

 
 
 
 
 
 
 
 

 

Pneumatic Grinding Machine  

 
 
 

GDS027-320BY 

3148457C 

GDS027-320BX 

3148457D 

 

 

 

 

 

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 

Summary of Contents for 3148457C

Page 1: ...012980EN Operating Instruction Booklet Pneumatic Grinding Machine GDS027 320BY 3148457C GDS027 320BX 3148457D ...

Page 2: ... cz Content 1 SAFETY TIPS 3 1 1 General Safety Tips 3 1 2 Safety Tips for Grinders 4 1 3 Owner Obligation 7 1 4 Operator Obligation 8 1 5 Warranty and Liability 8 1 6 Symbol Description 9 1 7 Observe Environmental Regulations 10 2 DESIGNATED EQUIPMENT USE 11 3 INSTALLATION 11 4 OPERATION 12 5 HANDLING 13 5 1 Partial air extraction at the spindle end 14 6 DISASSEMBLY ASSEMBLY 15 6 1 Replace O Ring ...

Page 3: ...is clearly described in chapter Designated Equipment Use and those requirements have to be observed as well Prerequisite for the safe conduct and the uninterrupted operation of the equipment is the knowledge of the basic safety tips and the safety regulations Additionally all current regulations for a safe operational area for accident prevention guidelines of electrical and mechanical installatio...

Page 4: ...remove protective devices from machines where fitted and ensure they are in good condition and properly adjusted before starting the machine Guards where provided should be adjusted to deflect sparks and debris away from the operator Strong vibrations may occur because of loose or damaged grinding inserts Do not use cut off wheels when using machines with a collet Do not exceed the maximum allowab...

Page 5: ...ebris dust vibration and noise Use only abrasive products conforming to the highest standards of safety These products will bear the relevant EN standard number and or the inscription oSa Do not exceed the maximum allowable air pressure A pressure regulator has to be installed which regulated the air pressure before reaching the tool Store abrasives in dry frost free conditions avoiding wide varia...

Page 6: ...t generated from workpiece and or abrasive materials can result in lung damage and or other physical injury Disassembly resp assembly of this DEPRAG grinding resp milling machine must be done either by DEPRAG or other authorized trained personnel only There is a risk of getting hurt by a whip lashing air hose please pay careful attention Use the DEPRAG recommended lubrication oil only Action needs...

Page 7: ...arbide burrs as well as the Industrial Standard DIN EN 12413 A minimum shaft insertion length Lg has to be guaranteed Lo overhang S shaft diameter D insert diameter T insert length Lg shaft insertion length The shaft diameter of the insert and collet capacity has to be the same 1 3 Owner Obligation The owner is obliged to only let persons operate the equipment who are familiar with basic work envi...

Page 8: ...f the following causes apply Use of the equipment in a non designated application Improper installation operation service or maintenance of the machine Operation of the machine with either defective or removed safety and protection devices Non observance of the requirements stated in the operating instruction booklet in regards to transportation storage mounting installation operation maintenance ...

Page 9: ... damaging grease cooling agents or detergents RECOMMENDATIONS Important or additional information on the equipment or in the documentation Use eye protection or wear safety goggles Wear hearing protection Warning against hand injuries Attention Keep away your hands from areas which are marked with this symbol Hands may be crushed seized or otherwise injured ESD protected area Equipment may be dama...

Page 10: ...njury may occur due to a whipping air hose After conclusion of maintenance or repair and prior to start of operation make sure to remove all materials tools and other supplies needed for the maintenance or repair from work area of the equipment remove leaking liquid or oils make sure all safety devices on the equipment work perfectly 1 7 Observe Environmental Regulations When working on or with th...

Page 11: ...on of up to 20 occurs and maintenance requirements increases Connect Grinders or Polishers as follows a for standard operation connect equipment to a maintenance unit consisting of Filter with condensation reservoir Regulator and Oiler When choosing a maintenance unit observe air consumption of the machine see Technical Data Air Consumption Thread Size Part No 0 05 0 5 m min 820454 A 0 15 1 5 m mi...

Page 12: ...e that the allowable speed of the grinding insert is higher than the speed of the grinder Keep the pressure light during working High speeds at low pressure are preferable over low speeds with high pressure When selecting a milling cutter mould make sure that the work piece radius of boreholes or angles is always larger than the milling cutter radius as the milling cutter otherwise get stuck and j...

Page 13: ... LH Ca 9 Nm X M12 x 1 LH Appx 11 Nm COLLET WITH SCREW CAP RECOMMENDED TIGHTENING TORQUE ÆX 16 1 mm Appx 11 Nm 5 Handling The tool should only be used while observing all safety and danger recom mendations GDS027 320BY Turn twist sleeve 314649 and machine starts GDS027 320BX Push lever 302860 A and machine starts ...

Page 14: ...xhaust air for blowing away abraded particles The adjusting ring has to be in line with the spanner flat of the spindle bearing 3149412 A part of the exhaust air will now vent through the spindle end of the grinder Picture Position of adjusting ring w i t h exhaust air Picture Position of adjusting ring w i t h o u t exhaust air adjusting ring 315158 spanner flat of spindle bearing 3149412 ...

Page 15: ...ent power output and an increased maintenance requirement occurs If NON DEPRAG parts are installed DEPRAG is justified to void any existing warranty and liability obligations Attention Never clamp motor housing into a vice without the usage of the protective chucking jaws since damage to motor housing and internal parts is unavoidable Special Repair Tools Optional Equipment NAME PART NO Fixing dev...

Page 16: ... Assemble plug 312046 with o ring 803374 into valve housing 314736 right hand thread 11 Version with lever valve Mount sleeve 3138341 Version with twist valve Mount twist sleeve 314649 12 Assemble exhaust hose 3148341A complete AF 14 13 Tighten hose connection 3148562 AF 27 right hand thread 6 2 Replace Vanes 1 Disconnect grinder from air supply 2 Clamp motor housing 3148432 by means of chucking j...

Page 17: ...18 Put the rotor cylinder over the rotor After assembly the bearing covers shouldn t have any axial gap The rotor must turn freely 19 Press air connecting side bearing cover with the ball bearing on the ro tor 20 Mount intermediate ring 314842 and slide motor 372798 F completely into motor housing 3148432 21 Assemble twist valve 3148192E resp lever valve 3148192B by hand onto motor housing right h...

Page 18: ...18 6 3 Spare Parts Drawing ...

Page 19: ...19 ...

Page 20: ...20 ...

Page 21: ...21 ...

Page 22: ...22 6 4 Dimensional Drawing ...

Page 23: ...ndition to use Regularly check equipment for external damage Check the air filter bleed water condensation on a regular basis and the oil reservoir as well as the oiler adjustment if operated with lubricated air We recommend DEPRAG Oil INDUSTRIAL Part No 6074291 1 liter We recommend a maintenance interval of every 1000 operating hours Vanes have to be checked and if needed replaced After re assemb...

Page 24: ...hose I D Worn vanes Exchange vanes Insufficient lubrication Provide the required air quality No air shut off valve is closed Open shut off valve Machine does not start Worn vanes or vanes are jammed Exchange vanes Motor operates but spindle does not rotate Broken clutch Replace clutch Grinder does not want to stop Worn O Ring 802501 Replace O Ring 802501 If necessary send the equipment to DEPRAG 9...

Page 25: ...F ColletÆ 1 mm 312677 ColletÆ 1 35 mm 314296 ColletÆ 1 5 mm 312678 ColletÆ 2 mm 312679 ColletÆ 2 35 mm 313742 ColletÆ 2 5 mm 312680 ColletÆ 3 mm 312681 ColletÆ 3 175 mm 1 8 312682 ColletÆ 3 25 mm 313582 ColletÆ 3 3 mm 314346 ColletÆ 3 4 mm 314559 ColletÆ 3 5 mm 312683 ColletÆ 4 mm 312684 ColletÆ 4 5 mm 312685 ColletÆ 4 76 mm 313947 ColletÆ 5 mm 312686 ColletÆ 5 3 mm 314294 ColletÆ 5 5 mm 312687 Co...

Page 26: ...PE GDS027 320BY GDS027 320BX PART NO 3148457C 3148457D Exhaust connection side Air Intake twist valve lever valve Grinding Insert Head Æ max mm in 25 1 Milling Insert high grade steel Head Æ max mm in 10 3 8 Speed unloaded rpm 32 000 Air Consumption under load m min cfm 0 3 11 Power kW HP 0 27 0 36 Air Connection Exhaust Hose Length m ft 2 0 75 6 6 2 5 Weight without hoses kg lbs 0 42 0 92 Noise l...

Page 27: ... stored in a dry locked area Disassemble the machine for the required disposal complete Observe local and environmental regulations for the separation and recycling of materials Recycle waste oil to avoid environmental contamination Waste Oil ...

Page 28: ...T G Masaryka 113 D 92224 Amberg D 92203 Amberg CZ 50781 Lázně Bělohrad 09621 371 0 420 493 771 511 09621 371 120 420 493 771 623 hereby confirm that the design of the grinding machine GDS027 320BY GDS027 320BX conforms to the following relevant regulation EC Machine Guidelines Version 98 37 EC Amendment No 1 and No 2 2 Applicable Standard EN ISO 12100 1 and 12100 2 EN 792 9 Amberg 18 12 2007 ...

Page 29: ...DENMARK DEPRAG Scandinavia AB Gap Sundins väg 3 SE 63346 Eskilstuna Tel 45 098 57 22 50 Fax 45 098 57 22 53 Internet http www deprag se e mail keld branner get2net dk EGYPT INTEGRATED EQUIPMENT COMPANY HILMI ATALLAH CO 49 Ibrahim Nawaar Street Block 126 Area 6 Nasr City Cairo 11371 Tel 202 27 00 961 Fax 202 27 17 164 e mail ieco link net ESTONIA Pneumacon OY Kankurinkatu 4 6 FI 05800 Hyvinkää Tel ...

Page 30: ...20142 Jekaterinburg Tel 7 34 32 10 44 60 Fax 7 34 32 65 86 60 e mail tools pumori ru PROMINTECH Leninskij pr 151 of 432 196247 St Petersburg Tel 7 812 37 59 152 Fax 7 812 37 52 515 e mail ct promint ru ZAO METALLOMAX Polarnaja Str 39 127282 Moskva Tel 7 095 476 27 08 Fax 7 095 476 27 08 e mail info metallomax ru SERBIA INDUSTRIJSKA OPREMA D O O Bulevar Kralja Aleksandra 199 9 11000 Belgrade Tel 38...

Page 31: ......

Page 32: ...Fax 09621 371 120 Internet http www deprag com e mail info deprag de DEPRAG CZ a s T G Masaryka 113 CZ 50781 Lázně Bělohrad 420 493 771 511 Fax 420 493 771 623 Internet http www depragindustrial cz e mail di deprag cz Dez 07 Änderungen und Irrtümer vorbehalten Technical alterations and errors reserved ...

Reviews:

No comments

Brands by name

Popular brands

Load more brands