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Dennis Simplex 510, Instruction Manual

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Dennis Simplex 510 Instruction Manual Download Page 25

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Grassbox

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1 

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510 Grassbox Moulding 

1

2 J209062 

Mesh 

(510) 

1

2 J249062 

Mesh 

(610) 

1

3 

J209063 

20” Grassbox Edging Strip 

1

4 

J209064 

Handle Plate Grass Box 

1

5 

J209222 

LH Grassbox Wing 

1

6 

J209224 

RH Grassbox Wing 

1

7 J209243 

Handle 

Grassbox 

1

8 

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Grassbox Support Plate 

2

9 

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20” Grassbox Complete 

1

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- 

SP04002  Screw M6 x 16 Slotted (To 

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t Item 5 & 6) 

8

- 

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Nut M6 Nyloc (To 

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t Item 5 & 6) 

8

- 

SP01008 

Hex Set Screw M6 x 16 (To 

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t Item 7) 

2

- 

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t Item 7) 

2

5

1

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8

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9

Summary of Contents for Simplex 510

Page 1: ...CUTTER INSTRUCTION MANUAL DENNIS Ashbourne Road Kirk Langley Derby DE6 4NJ United Kingdom Telephone 01332 824777 Fax 01332 824 525 E mail sales dennisuk com E mail spares dennisuk com www dennisuk com SP20007_REV_0 04 12 ...

Page 2: ... wicket 9 9 9 9 9 9 9 square 9 9 9 9 9 9 9 R XW HOG 9 9 9 Football Pitch 9 9 9 Golf Course Maintenance Tees 9 9 9 9 9 9 9 9 Greens 9 9 9 9 9 9 9 Ornamental 9 9 9 9 9 9 Croquet Green 9 9 9 9 9 9 9 9 9 Grass Tennis Court 9 9 9 9 9 9 9 9 Race Course Maintenance Parade Ring 9 9 9 9 9 9 9 9 Ornamental 9 9 9 9 9 9 9 9 9 Rugby Pitch 9 9 9 Hockey Pitch 9 9 Sports Club Maintenance 9 9 9 9 9 9 9 9 9 9 9 9 9...

Page 3: ...H RI DQ GLI FXOW RU LI IXUWKHU LQIRUPDWLRQ RU DGYLFH LV UHTXLUHG RXU 6HUYLFH HSDUWPHQW LV DOZD V DW RXU FDOO Q the interests of speed and accuracy of information please quote the serial numbers of the machine and engine when making enquiries For the mower this is to be found on a plate attached to the side frame The engine number is stamped on either the crank case or the gear casing facing toward...

Page 4: ... 10 Routine Maintenance 11 12 Storage 12 General Lubrication 13 Parts Listings 14 27 7HFKQLFDO DWD Model 510 A Width mm 706 B Length with Grassbox mm 7566 C Length without Grassbox mm 1203 D Height mm 983 Weight Kg 120 Operating Width mm 510 Engine Honda GX160 Drive System V Belt Final Drive Poly V high performance belts under constant tension Hand Arm Vibration m sec2 2 5 Measured Sound Power Lev...

Page 5: ... of easy service and maintenance with the construction based on a sectional assembly system These are the Engine Unit the Cutter the Rear Roller Unit and the Front Roller Unit each of which can be readily removed individually from the main Frame Chassis Unit The interchangeable cassette system allows a variety of cassettes to be used for varying applications 1 Verticut Head 9 Height Adjustment 2 B...

Page 6: ... but move the machine away from the area of spill and avoid creating any sources of ignition until the vapours have dissipated Replace damaged or faulty silencers Before using the machine always inspect the safety devices including the cut off switch and the blades for excessive wear or damage Replace if necessary 23 5 7 21 R QRW RSHUDWH WKH HQJLQH LQ D FRQ QHG VSDFH ZKHUH GDQJHURXV 5 21 0212 fume...

Page 7: ...will increase the RPM pulling it back returns the engine to idle 5 9 2172 WHP This controls the machine movement Pulling the lever upwards will engage the belt clutch and cause the machine to drive Returning it to the original position will cause the machine to stop 877 5 21752 WHP This controls the Verticutter drive Pushing the lever forwards will engage the belt clutch and cause the cutter to ro...

Page 8: ...ge 7 the engine may be started See manufacturer operating manual for full details 1 Switch on the fuel tap 2 Switch the handlebar cut off switch to ON or depress deadmans handle Item 1 3 Set the throttle control to a half open position 3 Shift the choke lever to the appropriate position Honda engine set to the 26 position The choke is not required if the engine is warm or the air temperature high ...

Page 9: ...ds Release the HDGPDQV DQGOH Item 15 RELEASING THE DEADMANS CONTROL LEVER WITH THE CUTTER ENGAGED WILL CAUSE THE ENGINE TO STOP NOTE 1 5 Used from ground 3mm to ground 3mm to control thatch cutting lateral growths and standing up lying grasses ready for cutting and lifting with the comb Good for removing mosses Start on the green at say 3mm NOT FOR CUTTING SOIL ONLY THATCH NOTE RESULT Speed improv...

Page 10: ...3 available 3 Replace the Bolt on both sides of the machine GRASS BOX If using the grass box place the two locating tabs projecting from the grass box support plates into the slots on the machine side plate Lower the front of the box until the box support plates rest on the front cross bar of the machine Ensure both box support plates are properly located before proceeding Always disengage the cyl...

Page 11: ...TTED HOLE ALLOWING ADJUSTMENT TO BE MADE ONCE THE HOLDING HEXAGON HEADED BOLTS HAVE BEEN LOOSENED WHEN ADJUSTED CORRECTLY THE TENSIONERS SHOULD STILL ROTATE EASILY WITH FINGER PRESSURE ENSURE THE TENSIONER BOLTS ARE SECURE BEFORE REPLACING THE COVER NOTE HOWV ZLOO EH VXI FLHQWO WHQVLRQHG LI WKH GHÀHFWLRQ IRUFH DSSOLHG DW PLG VSDQ WR SURGXFH D GHÀHFWLRQ HTXDO WR PP SHU meter of span distance falls ...

Page 12: ... of the cables 10mm spanner Routine Maintenance NEITHER CLUTCHES OR BRAKE SHOULD OPERATE WITH THE CONTROLS IN THE OFF POSITION NOTE WHP 1 Cylinder OXWFK Fig 2 ENSURE THE LOCK NUTS ARE TIGHT AND SECURE AND CHECK OPERATION IS SATISFACTORY BEFORE REPLACING THE CLUTCH COVER AND SCREWS NOTE Storage The machine should always be kept in a clean dry place free from condensation After use ensure that the m...

Page 13: ...at provides drive to the rear roller Apply one pump of grease Do not over grease 21752 9 56 1 6 PRQWKV Apply a small amount of oil to the control cables Flow down the protective cables can be assisted by operating the lever a few times after lubricating 5217 52 5 867 56 PRQWKV Apply a small quantity of copper grease or similar to the adjuster studs to prevent corrosion and ease adjustment ...

Page 14: ...ont Tie Bar 2 27 J20297 Serial Number Plate 1 28 J209111 Bush Quadrant 2 29 SP01008 Hex Set Screw M6 x 16 12 30 SP01009 Hex Set Screw M8 x 20 8 31 SP01016 Button Head M6 x 12 2 32 SP01025 Cap Head M8 x 30 4 33 SP01027 Hex Set Screw M8 x 40 2 34 SP01035 Hex Set Screw M10 x 25 10 35 SP01053 Hex Set Screw 1 2 Unf x 1 2 36 SP02004 Nut M6 Nyloc 8 37 SP02005 Nut M8 Std 2 38 SP02006 Nut M8 Nyloc 10 KDVVL...

Page 15: ...1 28 229751 Pulley SPA 106 X1 1 29 229752 Tapered Bush 1610 3 4 1 30 230460 Top Drive Spacer Simplex 1 31 REF 2 03 Engine Assy 1 32 BA1011 Key 1 4 x 1 4 x 3 4 Rd End 1 33 REF 1 01 Chassis Assy 1 34 J20023 Unit Limiting Stud 2 35 J20052 Bearing 6204 2RS 3 4 36 J20457 Key 3 16 x 3 16 x 1 Rd End 1 2 22 39 48 33 21 33 6 33 5 25 13 45 50 17 10 33 7 51 49 16 12 33 19 20 25 54 47 45 27 29 28 42 41 33 24 ...

Page 16: ...ng Spacer 3 24 229322 4 Groove Drive Pulley 1 25 229382 Brg Housing 2 26 229706 Cylinder Spacer Simplex 1 27 229750 Belt X13 850 V Belt 1 28 229751 Pulley SPA 106 X1 1 29 229752 Tapered Bush 1610 3 4 1 30 230460 Top Drive Spacer Simplex 1 31 REF 2 03 Engine Assy 1 32 BA1011 Key 1 4 x 1 4 x 3 4 Rd End 1 33 REF 1 01 Chassis Assy 1 34 J20023 Unit Limiting Stud 2 35 J20052 Bearing 6204 2RS 3 4 36 J204...

Page 17: ...PEHU HVFULSWLRQ 4XDQWLW 1 228001 Tapered Bush 1610 3 4 1 2 228011 Coupling Half 3 4 1 3 229015 Flywheel 1 4 229901 Engine 5 5 Hp Honda GX160 Q9 Type 1 5 J20467 Grub Screw M8 x 8 1 6 J209025 Key 3 16 x 3 16 x 1 3 4 Rd End 1 7 SP01079 Grub Screw 3 8 x 5 8 2 3 6 2 1 5 4 7 ...

Page 18: ...05 2RS 3 1 2 229031 Dirt Excluder 1 3 229039 Landroll Collar 1 4 229104 Landroll Bearing Housing 1 5 REF 3 03 Drive Bearing Housing Assy 1 6 REF 3 02 Rear Roller Assy 1 7 J20009 Blanking Plate 1 8 SP01045 Hex Set Screw M8 x 25 8 9 SP02028 Nut M16 Nyloc 1 10 SP03004 Washer M8 Toothed 8 1 10 8 7 4 8 8 9 2 10 6 3 5 ...

Page 19: ... 3 229023 Bush Oilite MBC AJ2024 x 1 5 4 4 229025 20 Tooth Bevel Gear 2 5 229030 Internal Gear 1 6 229032 Roller Locking Collar 1 7 230485 20 LH Rear Roller Smooth 1 8 230486 20 RH Rear Roller Smooth 1 9 800170 20 Rear Roller Shaft Assy 1 10 J20467 Grub Screw M8 x 8 1 11 J209249 Washer 9 x 35 x 3 2 12 SP01012 Button Head M8 x 12 2 A A 1 6 10 3 8 2 2 3 9 3 7 5 ...

Page 20: ... RXVLQJ VVHPEO WHP 1R 3DUW 1R HVFULSWLRQ 4XDQWLW 1 062662 Bearing 6205 2RS 3 1 2 228053 Pin Spirol M5 x 45 1 3 229003 Drive Pulley Land Roll 1 4 229011 Pinion Shaft 11T 1 5 229033 Roller Bearing Housing Oblong 1 6 J20052 Bearing 6204 2RS 3 2 4 2 3 6 1 6 5 ...

Page 21: ... 7 230359 Pivot Height Adjuster 1 8 230360 Cage Front Roller 1 10 230366 Pivot Front Roller 1 11 J20064 Grease Nipple 1 4 UNF 2 12 J20404 Pin Spirol M5 x 24 3 13 J20550 Front Roller 20 1 14 J209112 Knob Plastic 1 15 SP01009 Hex Set Screw M8 x 20 1 16 SP01034 Hex Set Screw M10 x 20 1 17 SP01059 Hex Set Screw M12 x 25 1 18 SP02010 Nut M12 Nyloc 3 19 SP02014 Nut M12 Lock Thin 2 20 SP03012 Washer M12 ...

Page 22: ...er 2 11 229698 Throttle Control Lever 1 12 229754 Clutch Lever 1 13 SP12010 Deadmans Handle 1 14 REF 5 02 Lever Assy 1 15 SP01020 Hex Set Screw M10 x 40 4 16 SP01048 Button Head M8 x 16 2 17 SP02005 Nut M8 STD 4 18 SP02006 Nut M8 Nyloc 6 19 SP02008 Nut M10 Nyloc 4 20 SP03004 Washer M8 Toothed 3 21 SP03004 Washer M8 Toothed 1 22 SP03008 Washer M8 Form A 8 23 SP03009 Washer M5 Form A 4 24 SP03018 Wa...

Page 23: ...SWLRQ 4XDQWLW 1 229167 Clutch Spring 2 2 230170 Lever R H W A 1 3 230171 Lever L hH W A 1 4 230207 Lever Bracket Assy 1 5 J20017 Knob Red 2 6 SP01070 Cap Head M2 x 12 4 7 SP01081 Cap Head M5 x 12 2 8 SP02038 Nut M2 Bush 4 9 SP12007 Wiring Harness 1 5 9 4 8 2 2 1 7 3 5 6 ...

Page 24: ...ain Case Screw 2 2 228031 Chain Case Seal 1 3 229375 Warning Decal 2 4 229599 Engine On Off Decal 1 5 229600 Cutting Cylinder Decal 1 6 229603 Parking Brake Decal 1 7 229605 98db Decal 1 8 B32902 Decal Dennis 1 9 B32903 Union Jack Decal 1 10 J20362 Dennis Decal Small 1 2 10 6 5 7 1 8 9 3 4 3 ...

Page 25: ...rip 1 4 J209064 Handle Plate Grass Box 1 5 J209222 LH Grassbox Wing 1 6 J209224 RH Grassbox Wing 1 7 J209243 Handle Grassbox 1 8 J209060 Grassbox Support Plate 2 9 800017 20 Grassbox Complete 1 1RW 6KRZQ SP04002 Screw M6 x 16 Slotted To t Item 5 6 8 SP02004 Nut M6 Nyloc To t Item 5 6 8 SP01008 Hex Set Screw M6 x 16 To t Item 7 2 SP03007 Washer M6 x 20 To t Item 7 2 5 1 3 8 2 4 6 8 7 9 ...

Page 26: ...9 230350 DeÀector Plate Assy 20 Vert 1 10 REF 8 02 20 Tungsten Tip Verticut Hob 1 11 REF 1 01 Chassis 1 12 J20064 Grease Nipple 1 4 UNF 2 13 SP01007 Coach Bolt M6 2 14 SP01008 Hex Set Screw M6 x 16 1 15 SP01009 Hex Set Screw M8 x 20 6 16 SP01036 Hex Set Screw M8 x 35 3 17 SP01066 Hex Taptite Screw M8 x 20 2 18 SP02004 Nut M6 Nyloc 2 19 SP02006 Nut M8 Nyloc 3 20 SP02014 Nut M12 Lock Thin 1 21 SP030...

Page 27: ...HPEO WHP 1R 3DUW 1R HVFULSWLRQ 4XDQWLW 1 229538 Tungsten Tipped Blade 11T 38 2 230340 Verticut Shaft Assy 20 1 3 230343 Verticut Shaft Non Drive 1 4 230344 Lock Tab 1 5 J20056 Spacer 37 6 J20076 Lock Washer 2 2 5 1 6 4 3 ...

Page 28: ...DENNIS Ashbourne Road Kirk Langley Derby DE6 4NJ United Kingdom Telephone 01332 824777 Fax 01332 824 525 E mail sales dennisuk com E mail spares dennisuk com www dennisuk com ...

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