Dennis E-SERIES ES-860 Instruction Manual Download Page 1

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SP20057_REV0.5

ES-860

ELECTRIC CASSETTE

MOWER

INSTRUCTION MANUAL

Summary of Contents for E-SERIES ES-860

Page 1: ...SP20057_REV0 5 ES 860 ELECTRIC CASSETTE MOWER INSTRUCTION MANUAL...

Page 2: ...CE 22 16 GENERAL LUBRICATION 23 17 STORAGE 23 18 BATTERY CARE INFORMATION 24 19 CASSETTES AND THEIR USES 26 20 TROUBLE SHOOTING 28 21 ES 860 PARTS BOOK 32 22 CHASSIS MAIN ASSEMBLY 33 23 ELECTRICAL 35...

Page 3: ...es with the applicable requirements of Machine Directive 2006 42 EC Noise Directive 2000 14 ec Annex VI Procedure 1 Managing Director Ian Howard NOTE MACHINE SERIAL NUMBER NOTICE OF COPYRIGHTS AND PRO...

Page 4: ...these instructions to use the mower Local regulations or insurance may restrict the age of the operator Never mow while people especially children or pets are near by Keep in mind that the operator or...

Page 5: ...e of the chassis We suggest you write the numbers on the front page of this book 5 MACHINE DESCRIPTION Manufactured with 34 86cm cutting width this machine is run by a pair of 48V high efficiency brus...

Page 6: ...th Cutting Cassette Kg 235 WEIGHT without Cassette Kg 195 Cutting Width 860mm 34 DRIVE SYSTEM Roller Motor W 630 Roller Drive System Timing Belt Cylinder Motor W 1200 Cylinder Drive System Multi V bel...

Page 7: ...utting Height Adjuster 4 Cylinder Motor 10 Cassette Retaining Bolt 5 Cassette 11 Grass Box 6 Bottom Blade Adjustment Knob 12 Handle Bar Adjusters 1 2 3 4 5 6 7 11 10 12 9 8 12 1 11 2 7 9 14 13 15 16 1...

Page 8: ...k behind brake plate to disengage The display will automatically display PARK on the gear selection icon when the brake is engaged The brake must be disengaged before the gear selection can be changed...

Page 9: ...N P 4 0 KM H 2 0KM H 5 5 KM 135 MIN DENNIS NO 1 09 33 23 SEPT 2020 MENU Increase Decrease Forward Speed 0 1 increments Enter MENU BATTERY LEVEL E SERIES BASIC OPERATING TIME DATE TRIP DISTANCE TRIP T...

Page 10: ...EDIT TIME DATE HOME SCREEN LOCK UNLOCK EDITING MAIN MENU EDIT PASSWORD CODE DAILY CHECKS MONTHLY CHECKS HOME SCREEN YEARLY CHECKS MAIN MENU SELECT DEFAULT SELECT USER DEFINED SELECT USER DEFINED HOME...

Page 11: ...N TOP RIGHT ICON TIME AND DATE SET ON MACHINE ROLLER START ACTIVATE TURNING SPEED ROLLER SPEED RETURN TO HOME SCREEN SELECT CLIP RPM RATE OPERATIONS SCREEN MACHINE MAINTENANCE SCREEN MACHINE TYPE MACH...

Page 12: ...SERIAL NUMBER MACHINE NAME SET ON MACHINE PAGE B SET TIME DATE TURN PASSWORD ON OFF STOPS USERS EDITING SETTINGS CHANGE PASSWORD CODE RETURN TO HOME SCREEN MACHINE TYPE MACHINE SERIAL NUMBER MACHINE N...

Page 13: ...CLIP RATE OR RPM DEPENDENT ON THE CASSETTE TYPE YOU HAVE SELECTED WHEN CHOSEN IT WILL RETURN YOU TO HOME SCREEN READY TO OPERATE CLIP RATE MAINTAINED EVEN WHEN SPEED ALTERED RPM WILL REMAIN CONSTANT...

Page 14: ...RY SETTINGS PASSWORD PROTECTED PULLEY RATIOS REVERSE SPEED OPERATING RANGES SPEED RPM CLIP RATE FACTORY RESET SWAP MACHINE TYPE OR CYLINDER BLADE NUMBER SHOW RESET USER PASSWORD KEY MANUAL PAGES INFO...

Page 15: ...U W V U V W U V W GB I F D E NL ATTENTION Refer to Manual ATTENZIONE Riferirsi al Manuale ATTENTION Se r f rer au Manuel VORSICHT Siehe Handbuch ATENCI N Referirse al Manual OPGELET Naar het Handboek...

Page 16: ...OPGELET Naar het Handboek PARKING BRAKE MICROSWITCH HANDLE WIRING HARNESS SP12107 ELECTRICAL BOX TOP 800253A HANDLE CONTROLLER HARNESS SP12108 A B D C DISPLAY PV450 SP12099 TOP 2 NC 1 E STOP R E D B...

Page 17: ...INTO MOWER SOLID GREEN LIGHT WHEN FULLY CHARGED CHARGER CAN BE REMOVED AND COVER CLOSED SAFE TO REMOVE CHARGER AT ANY TIME DURING CHARGE E SERIES CHARGING INFO KEY MACHINE TO ON POSITION PUSH START B...

Page 18: ...ey can talk you through resetting your password DEFAULT PASSWORD 1 1 1 1 Password protec ng your mower will stop unauthorised modi ca on of values and se ng while s ll allowing an operator to use the...

Page 19: ...SCARIFY ON TOO LOWER SETTING WHEN THE GROUND CONDITIONS ARE DRY AS THIS COULD CAUSE THE BELT TO SLIP AND WEAR AT AN INCREASED RATE NOTE NOTE XX To check the height of cut and that the machine is leve...

Page 20: ...of the cylinder Adjust until it cuts across the whole length When set tighten the lock nut Item 1 Recheck adjustment DO NOT set the cylinder hard to the bottom blade This will cause excessive wear of...

Page 21: ...from the chassis by lifting in a swinging motion from the back To replace the cassette unit 1 Place the front slots of the cassette unit frames on the two front retaining pins seen projecting from in...

Page 22: ...n of outer motor casing for damage Check power cables from the electrical box fitted securely and nuts tightened LITHIUM BATTERY Visibly check the condition of the outer casing for damage NEVER USE A...

Page 23: ...ter studs to prevent corrosion and ease adjustment 17 STORAGE The machine should always be kept in a clean dry place free from condensation After use ensure that the machine is thoroughly clean dry an...

Page 24: ...ba ery is high voltage Do not a empt to disassemble or repair Electric shock may occur Avoid contac ng the ba eries and uid with eyes skin or clothes In the event of a spill ush with water and seek m...

Page 25: ...ree of charge at the end of their designated life 85 capacity Please contact Hyperdrive for further informa on RETURN OF BATTERIES WITH A POSSIBLE FAULT Where ba eries are not performing as expected p...

Page 26: ...autumn spring renovation work Order reference number D860 D054 4 2mm SCARIFIER 2mm thick replaceable wear resistant blades 12mm spacing for thatch removal throughout the season and autumn spring renov...

Page 27: ...strong roots and maximises fertilizer penetration SCARIFIER Used for ground to ground 10mm controlling thatch removing thatch cutting lateral growth pruning roots removing moss aerating top layer for...

Page 28: ...harness connector plug disconnected refer to manual or INFO sheet SP19031 a Check there is a green light on the 12V converter indica ng power is ge ng to the handle bar b If there is no light on the c...

Page 29: ...switch Check con nuity of the micro switch with a mul meter My mower isn t charging also see Charging Info in the mower manual or document SP19023 Check charger is plugged in and receiving power Light...

Page 30: ...check the condi on of the internal pins Bent internal pins in the cable mean a replacement cable will be required Motor comms error showing on screen Check motor cable connec ons going from electrical...

Page 31: ...31 SP20057_REV0 5 NOTES...

Page 32: ...32 SP20057_REV0 5 21 ES 860 PARTS BOOK...

Page 33: ...33 SP20057_REV0 5 22 CHASSIS MAIN ASSEMBLY 6 10 5 9 8 23 1 14 29 17 28 26 11 7 16 24 20 19 13 27 2 22 19 27 11 30 17 28 26 17 26 21 4 3 28 23 18 15 12 25 7 16 24 20...

Page 34: ...2 SPRING LOCK 2 14 J20297_REV2 SERIAL NO PLATE DENNIS 1 15 SP01008_REV0 HEX SET SCREW M6 X 16 2 16 SP01009_REV0 HEX SET SCREW M8 X 20 4 17 SP01035_REV0 HEX SET SCREW M10 X 25 9 18 SP01047_REV0 HEX SET...

Page 35: ...X SET SCREW M8 X 20 2 5 SP01045_REV0 HEX SET SCREW M8 X 25 2 6 SP02004_REV0 NUT M6 NYLOC 6 7 SP03008_REV0 WASHER M8 FORM A 15 8 SP03010_REV0 WASHER M6 FORM A 6 9 SP03029_REV0 WASHER M8 SPRING LOCK 12...

Page 36: ...062662_REV1 BEARING 6205 2RS 3 2 2 229104_REV1 LANDROLL BEARING HOUSING 2 3 340034_REV0 ROLLER END SPACER 1 4 800577_REV0 ES 860 REAR ROLLER ASSEMBLY 1 5 F21884_REV0 KEY 8 X 7 X 35 1 6 SP01045_REV0 H...

Page 37: ...37 SP20057_REV0 5 21 20 9 10 21 9 20 18 17 19 18 3 10 2 4 9 3 12 2 1 5 11 8 11 5 7 6 14 15 13 16 CENTRE ROLLER INTERNAL DETAIL...

Page 38: ...1 8 229451_REV2 DIFF SHAFT G860 1 9 229484_REV1 BUSH FOR END ROLLER 4 10 370021_REV2 REAR ROLLER SHAFT 34 1 11 601620_REV1 BUSH 12DU16 3 12 605857_REV1 SEAL REAR ROLLER 2 13 SP01009_REV0 HEX SET SCRE...

Page 39: ...5 1 6 SP01005_REV0 HEX SET SCREW M8 X 30 3 7 SP01023_REV0 HEX SET SCREW M8 X 60 1 8 SP01045_REV0 HEX SET SCREW M8 X 25 1 9 SP01047_REV0 HEX SET SCREW M10 X 60 1 10 SP01065_REV0 HEX SET SCREW M12 X 30...

Page 40: ...15 SP01009_REV0 HEX SET SCREW M8 X 20 1 16 SP01028_REV0 HEX SET SCREW M6 X 20 2 17 SP01029_REV0 SHOULDER BOLT 12 X 25 M10 1 18 SP01065_REV0 HEX SET SCREW M12 X 30 1 19 SP01054_REV0 HEX SET SCREW M6 X...

Page 41: ...ASHER M6 SPRING 4 11 J20467_REV0 GRUB SCREW M8 X 8 2 12 SP01008_REV0 HEX SET SCREW M6 X 16 4 13 SP01009_REV0 HEX SET SCREW M8 X 20 3 14 SP01022_REV0 HEX SET SCREW M8 X 50 1 15 SP01045_REV0 HEX SET SCR...

Page 42: ...70130_REV0 FRONT ROLLER SPACER 2 7 370170_REV0 ES QUADRANT W A 2 8 E1 1065_REV0 WASHER M12 SPRING LOCK 2 9 SP01035_REV0 HEX SET SCREW M10 X 25 4 10 SP01111_REV0 HEX SET SCREW M12 X 35 4 11 SP02008_REV...

Page 43: ...M8 X 43 4 3 228094_REV0 END TIP 5 16 4 4 370160_REV0 ES 860 LOWER HANDLE 1 5 370162_REV0 860 HANDLE SPACER 2 6 E1 1119_REV0 HEX SET SCREW M10 X 35 6 7 SP02005_REV0 NUT M8 STD 6 8 SP02008_REV0 NUT M10...

Page 44: ...44 SP20057_REV0 5 12 11 7 10 9 33 34 35 37 39 38 36 17 29 28 17 24 28 29 21 27 3 16 26 19 8 24 23 30 25 23 13 19 13 5 4 2 20 6 1 18 14 31 4 22 32 30 HANDLE CONSOLE...

Page 45: ...x 20 CHEESE HEAD 6 18 SP02002_REV0 NUT M5 NYLOC T 2 19 SP02004_REV0 NUT M6 NYLOC 6 20 SP02005_REV0 NUT M8 STD 2 21 SP02008_REV0 NUT M10 NYLOC T 2 22 SP02038_REV0 NUT M2 BUSH 2 23 SP02041_REV0 RIVNUT...

Page 46: ...4 ELECTRIC CRADLE W A 1 2 370180_REV0 GRASSBOX ARM PIVOT 2 3 370181_REV0 1MM ID21 SHIM 2 4 604761_REV1 THACKERY WASHER 2 5 E1 1065_REV0 WASHER M12 SPRING LOCK 2 6 E1 1081_REV0 WASHER M20 FORM B 2 7 SP...

Page 47: ...47 SP20057_REV0 5 32 GRASS BOX 1 ITEM NO PART NUMBER DESCRIPTION QTY 1 229243_REV1 GRASS BOX 860 1...

Page 48: ...5_REV1 R H GUARD W A 1 4 370066_REV1 L H GUARD W A 1 5 E1 1133_REV0 HEX BOLT M10 X 75 2 6 F20384_REV1 CAP HEAD M8 X 25 6 7 J209074_REV1 BRAKE BAND COVER SCREW 6 8 SP01006_REV0 BUTTON HEAD M8 X 20 1 9...

Page 49: ...62_REV2 DECAL DENNIS 120 X 30 SMALL 1 4 SP18025_REV0 ANTI SCRATCH DECAL 2 5 SP18026 1_REV0 ELECTRICAL WARNING DECAL 1 6 SP18026 2_REV0 WARNING DECAL 2 7 SP18026 3_REV0 E SERIES DECAL 3 8 SP18026 4_REV...

Page 50: ...658 26 HANDLE TIE BAR 1 13 G760 229297 30 HANDLE TIE BAR 1 13 G860 ES 860 229298 34 HANDLE TIE BAR 1 19 G660 229650 CYLINDER 6 BLADE 26 1 19 G660 229619 CYLINDER 8 BLADE26 1 19 G760 229572 CYLINDER 6...

Page 51: ...0 229580_REV0 DECAL INSPECTION 1 21 229622_REV2 CUTTER BEARING HOUSING 2 22 229701_REV1 OIL SEAL 32 X 47 X 7 2 23 230002_REV2 PIVOT BOLT CASSETTE 1 24 230326_REV0 BEARING SPACER CASSETTE OUTER 2 25 J2...

Page 52: ...4 TIE BAR 2 9 G660 229658 26 HANDLE TIE BAR 1 9 G760 229297 30 HANDLE TIE BAR 1 9 G860 ES 860 229298 34 HANDLE TIE BAR 1 12 G660 229660 26 NON CUTTER CASSETTE BAR 1 12 G760 229349 30 NON CUTTER CASSET...

Page 53: ...A 1 14 229355_REV1 DEFLECTOR PLATE BRACKET 2 15 229357_REV1 BLADE SPACER 57 16 229385_REV2 STOP BOLT 1 17 229483_REV1 WASHER TAB 30MM 1 18 229534_REV1 FAN BLADE LARGE 57 19 229580_REV0 DECAL INSPECTI...

Page 54: ...FIER BLADE AS REQUIRED 8 G660 229657 26 TIE BAR 2 8 G760 229295 30 TIIE BAR 2 8 G860 ES 860 229296 34 TIE BAR 2 9 G660 229658 26 HANDLE TIE BAR 1 9 G760 229297 30 HANDLE TIE BAR 1 9 G860 ES 860 229298...

Page 55: ...R W A 1 14 229355_REV1 DEFLECTOR PLATE BRACKET 2 15 229357_REV1 BLADE SPACER 57 16 229385_REV2 STOP BOLT 1 17 229483_REV1 WASHER TAB 30MM 1 18 229534_REV1 FAN BLADE LARGE 57 19 229580_REV0 DECAL INSPE...

Page 56: ...CUTTER CASSETTE BAR 1 11 G760 229349 30 NON CUTTER CASSETTE BAR 1 11 G860 ES 860 229350 34 NON CUTTER CASSETTE BAR 1 12 G660 229663 26 NON CUTTER DEFLECTOR W A 1 12 G760 229353 30 NON CUTTER DEFLECTOR...

Page 57: ...12 229354_REV1 34 NON CUTTER DEFLECTOR W A 1 13 229355_REV1 DEFLECTOR PLATE BRACKET 2 14 229385_REV2 STOP BOLT 1 15 229580_REV0 DECAL INSPECTION 1 16 230326_REV0 BEARING SPACER CASSETTE OUTER 2 17 80...

Page 58: ...NCES ITEM No MODEL PART NUMBER DESCRIPTION QTY 4 G660 229657 26 TIE BAR 2 4 G760 229295 30 TIIE BAR 2 4 G860 ES 860 229296 34 TIE BAR 2 5 G660 229658 26 HANDLE TIE BAR 1 5 G760 229297 30 HANDLE TIE BA...

Page 59: ...ORREL R H 1 7 229385_REV2 STOP BOLT 1 8 229502_REV1 SORREL SIDE PLATE W A 2 9 229504_REV1 SORREL ROLLER 34 1 10 229539_REV1 BEARING COVER SORREL 1 11 229560_REV1 8MM SORREL SPIKE 150 12 229580_REV0 DE...

Page 60: ...7 G760 229295 30 TIE BAR 2 7 G860 ES 860 229296 34 TIE BAR 2 8 G660 229658 26 HANDLE TIE BAR 1 8 G760 229297 30 HANDLE TIE BAR 1 8 G860 ES 860 229298 34 HANDLE TIE BAR 1 11 G660 229660 26 NON CUTTER C...

Page 61: ...1 DEFLECTOR PLATE BRACKET 2 14 229357_REV1 BLADE SPACER 63 15 229385_REV2 STOP BOLT 1 16 229483_REV1 WASHER TAB 30MM 1 17 229580_REV0 DECAL INSPECTION 1 18 230326_REV0 BEARING SPACER CASSETTE OUTER 2...

Page 62: ...20057_REV0 5 4 2 3 2 1 3 2 4 2 4 ITEM NO PART NUMBER DESCRIPTION QTY 1 230654_REV0 BLADE SPRING TINE 1 2 230659_REV0 SPRING NUT 4 3 SP13008_REV1 SPRING TORSION 1 4 2 4 SP01164_REV0 GRUB SCREW M8 X 30...

Page 63: ...63 SP20057_REV0 5 NOTES...

Page 64: ...angley Derbyshire DE6 4NJ England Tel 44 0 1332 824 777 Fax 44 0 1332 824 525 Email sales dennisuk com Email spares dennisuk com www dennisuk com A division of Howardson Ltd a proudly British company...

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