Demco RMLE Operator'S Manual Download Page 22

Page 22

AC20021

Downtime caused by field breakdowns is costly and time consuming. Many breakdowns can 

be eliminated by periodic equipment maintenance. By spending time reviewing this checklist 

before  seasonal  spraying  application  time  and  following  proper  after-season  care,  you  can 

save time and money later.

NOTE:

  DEMCO does not and will not make any recom-

mendations  concerning  application  of  various 

chemicals  or  solutions.  These  recommendations 

relate to either amount or procedure of materials 

applied. If you have any questions regarding  ap-

plication of certain chemicals or solutions, contact 

your chemical supplier and follow chemical manu-

facturer recommendations.

Check Before Going To The Field :

1.   NOZZLES

 

Check tip for excessive wear by checking for grooves 

in or near  tip opening. Check  nozzle spacing by start-

ing at center and working outwards. Check boom for 

proper height.

2.   HOSES

 

 

Check all hoses for worn or soft spots. Be sure all hose 

clamps  are  tightened  and  hoses  are  not  kinked  or 

pinched. Check for leakage in any lines.

3.   TANK

 

 

Remove  and  clean  agitator  orifices.  Check  orifices 

for excessive wear by checking for grooves in or near 

orifice opening. Inspect fitting and grommets to insure 

they are in good condition. 

4.   CONTROLS 

 

Check for leakage, plugging, or wear on all valves, fit-

tings, etc. Clean off any build up of foreign material. 

5.   PuMP

 

 

Check to be sure pump turns freely.

6.   FRAME 

 

Be sure all bolts are tightened.

7.  REPLACEMENT PARTS

 

Replace all worn or damaged parts.

After Season Care:

NOTE:

  It is important to wear proper safety equipment 

when cleaning the sprayer. See your chemical or 

fertilizer package for this information.

1.

  After spraying chemicals, run water mixed with cleaners 

through tank, pump and all hose hookups. If wettable 

powder dries out in the system, it is very difficult to 

put back into suspension and can cause malfunction, 

damage or injury.

2.

  When cleaned, tank should have all openings closed 

or covered to keep dirt from entering.

3.

   Pump should be flushed with soluble oil and pump 

ports plugged to keep out moisture and air.

4. 

  Disassemble tips and rinse with water or cleaning 

 

solution. (Appropriate for chemical sprayed).

5.

   Clean  tip opening with a wooden toothpick. Never 

use wire or hard object that could distort opening.

6.

    Dispose of all unused chemicals or solutions in a proper 

and ecologically sound manner.

6. 

Water rinse and dry tips before storing.

•  Keep hands, feet, and loose clothing away from rotating parts.

•  Wear protective clothing recommended by your chemical and fertilizer manufac- 

 

turer when working with chemicals.

WARNING:

 

 To Prevent Serious Injury Or Death

!

spRAyeR CheCkLIst

Summary of Contents for RMLE

Page 1: ...AC20021 Rev 6 05 19 Rear mounted sprayer RMLE ...

Page 2: ... Plumbing Kit 9470004 Parts Breakdown List 20 3 Section Plumbing Kit 9470005 Parts Breakdown List 21 Sprayer Checklist 22 GENERAL INFORMATION 1 Unless otherwise specified high strength grade5 3 radial line head markings hex head bolts are used throughout assembly of this sprayer 2 Whenever terms LEFT and RIGHT are used in this manual it means from a position behind sprayer and facing forward 3 Whe...

Page 3: ...n that if not avoided could result in death or serious injury and includes hazards that are exposed when guards are removed It may also be used to alert against unsafe practices caution Indicates a potentially hazardous situation that if not avoided may result in minor or moderate injury It may also be used to alert against unsafe practices If you have questions not answered in this manual require...

Page 4: ...Do not attempt to operate this sprayer under the influence of alcohol or drugs Review safety instructions with all users Operator should be a responsible adult Do not allow persons to operate or assemble this unit until they have developed a thorough understanding of safety precautions and how it works To prevent injury or death use a tractor equipped with a roll over protective system ROPS Do not...

Page 5: ...ep riders off at all times REV 1 AB21001 WARNING To prevent serious injury or death Refer to chemical supplier and manufacturer recommendations and all licensing restrictions or regulations Always wear recommended protective clothing when working with chemicals or sprayer Dispose of all unused chemicals or solutions in proper and ecologically sound manner Improper use can injure people animals pla...

Page 6: ...ntial shoes It is recommended that suitable protective hearing and eye protection be worn The operator may come in contact with certain materials which may require specific safety equipment relative to handling of such materials Examples extremely dusty molds fungus bulk fertilizers etc Give sprayer a visual inspection for any loose bolts worn parts or cracked welds and make necessary repairs Foll...

Page 7: ...erate on steep slopes as overturn may result Operate up and down not across intermediate slopes Avoid sudden starts and stops Pick the most level possible route when transporting across fields Avoid edges of ditches gullies and steep hillsides Be extra careful when working on inclines Periodically clear sprayer of brush twigs or other materials to prevent buildup of dry combustible materials Maneu...

Page 8: ...t localities However some localities prohibit their use Local laws should be checked for all highway lighting and marking requirements When driving a tractor and sprayer under 20 mph 40 kph day or night use flashing amber warning lights and a slow moving vehicle SMV identification emblem Plan your route to avoid heavy traffic Be a safe and courteous driver Always yield to oncoming traffic in all s...

Page 9: ...dboard or wood Hydraulic fluid escaping under pressure can penetrate skin Openings in skin and minor cuts are susceptible to infection from hydraulic fluid Without immediate medical treatment serious infection and reactions can occur When disconnecting hydraulic lines shut off hydraulic supply and relieve all hydraulic pressure Replace all shields and guards after servicing and before moving After...

Page 10: ...rwise specified high strength Grade 5 hex bolts are used throughout assembly of equipment TORQUE SPECIFICATION 5 66 66 5 5 66 Bolt Torque for Standard bolts A GRADE 2 GRADE 5 GRADE 8 lb ft N m lb ft N m lb ft N m 1 4 6 8 9 12 12 16 5 16 10 13 18 25 25 35 3 8 20 27 30 40 45 60 7 16 30 40 50 70 80 110 1 2 45 60 75 100 115 155 9 16 70 95 115 155 165 220 5 8 95 130 150 200 225 300 3 4 165 225 290 390 ...

Page 11: ...ts 15 Used when 3 section boom control is ordered 5 Fasten panel mount plate 16 to panel mount stem 13 using 5 16 x 1 hex head bolts 17 and 5 16 locknuts 15 6 Mount the control panel 19 to the mounting plate 16 using bolts included with control panel mounting package REFER TO CONTROL PANEL MANUAL FOR PARTS BREAKDOWN AND INSTRUCTIONS NOTE Do not let any agricultural chemical stand in the applicator...

Page 12: ... 8 6 1 2 3 3 3 1 4 6 5 5 7 8 10 6 11 12 13 9 9 14 8 8 4 4 4 3 8 1 Fasten the left and right platform mounts 15 17 to the mainframe 16 using eight 1 2 x 1 1 4 Hex head bolts and eight 1 2 locknuts 2 Attach the front legs 1 to the mainframe using 1 2 x 3 1 2 hex head bolts 3 and 1 2 Locknuts 4 Lock legs in lowered position using pin 5 and hairpin 6 3 Attach the rear legs 2 to the right and left plat...

Page 13: ...on the Extension Bracket 1 using six 1 2 x 1 1 4 hex head bolts 3 and nylon insert locknuts 4 2 Continue assembly with step 1 of DFM60 Foam Marker owners manual 1 03746 10 2 Extension Bracket 2 00967 6 1 2 x 1 1 4 Hex Head Bolts Gr 5 3 02178 6 1 2 Nylon Insert Locknut 4 00085 2 1 2 Flat Washer 4 INSTALLATION OPTIONAL REAR MOUNT EXTENSION BRACKET FOR FOAM MARKER DFM 60 ...

Page 14: ...021 16 18 17 21 19 20 7 7 40 39 38 2 18 2 1 4 3 6 5 7 1 2 3 3 3 3 4 5 11 12 13 14 15 3 3 10 7 18 3 3 7 2 5 4 8 3 9 10 3 7 3 7 20 3 7 15 32 24 23 26 26 27 29 28 28 30 31 22 33 34 34 25 31 35 24 31 37 PARTS BREAKDOWN ...

Page 15: ...gal Elliptical RMLE 02130 10 1 Tank Skid 500 gal Elliptical RMLE 23 PE400 RA 1 400 gal Elliptical Tank RMLE PE500 RA 1 500 gal Elliptical Tank RMLE 24 03728 2 4 Tank Strap 25 05784 95 6 Large Strap Anchor 4 26 03712 10 2 Mounting Bracket for Elliptical Tank Panel Stem 27 05391 10 1 Panel Mount Stem 28 00909 2 5 16 18 UNC x 1 1 4 Sq U bolt 29 04936 30 1 Panel Mount Plate included with plumbing kit ...

Page 16: ...el will be mounted Install anchors on the strap ends as shown on opposite side of this sheet 3 Attach the panel mounts 6 to the anchors 2 using four 5 16 x 3 4 bolts 4 and locknuts 5 as shown Attach the panel mount stem to strap mounts 6 using two 5 16 x 1 1 4 square u bolts 3 and locknuts INSTALLATION 1 2 3 6 5 4 Panel Mount Stem 3 3 5 6 2 5 1 1 2 3 4 5 5 6 1 2 Polyester Strap 05367 1 3 4 Black S...

Page 17: ...7 1 3 4 Black Strap Sold per foot 03728 4 Black Strap Sold per foot 2 2 Strap Anchor 05785 95 2 Small Strap Anchor 1 3 4 05784 95 2 Large Strap Anchor 4 3 04352 2 5 16 18 UNC x 4 Full Thread Bolt 02802 2 5 16 18 UNC Nylon Insert Locknut 3 01885 2 3 8 16 UNC x 5 Full Thread Bolt 3 02157 2 3 8 16 UNC x 6 Full Thread Bolt 02592 2 3 8 16 UNC Nylon Insert Locknut INCHES USED PER BAND LENGTH STRAP WIDTH...

Page 18: ...eiver Tube 2 07651 30 2 Ground Stand Insert Tube 3 07735 30 2 Adjustable Leg 4 07653 30 4 Back up Plate 5 00059 16 3 8 Flat Washer 6 00182 4 Hair pin 7 01404 95 2 Locking Handle 8 01718 95 4 Locking Pin 9 02592 12 3 8 Nylon Insert Locknut 10 02769 8 3 8 x 4 Hex Head Bolt Gr 5 2 3 4 1 7 6 9 9 7 1 2 3 6 4 4 4 5 5 8 8 10 10 10 DB AND DFBII BOOM MOUNTING BRACKET KIT 9416004 ...

Page 19: ...ts by PART NO and DESCRIPTION STORAGE STANDS ASSEMBLY INSTRUCTIONS The Flotation Boom Mount and 3 Point Mount must be assembled before proceeding 1 Mount the Rear Leg ReceiverTube 1 to the bottom of the CenterTube Assembly using two 3 8 Square U Bolts 2 four 3 8 Flatwashers 3 and four 3 8 Locknuts 4 2 Insert the Rear Insert Tube 5 and secure using a 3 8 Locking Bolt 6 3 Insert the Adjustable Legs ...

Page 20: ...I D Rubber Hose 10 T34 1 3 4 Tee 11 BEL1034 1 1 MPT x 3 4 Hose Barb Elbow Fitting GFP 12 BEL114 3 1 1 4 MPT x1 1 4 Hose Barb Elbow Fitting GFP 13 B24H 10 1 1 4 SS Gear Clamp 14 1140RB 1 1 4 I D Rubber Hose 15 BA114 4 1 1 4 MPT x 1 1 4 HoseBarbFitting GFP 16 UV125FP 2 1 1 4 Nylon Ball Valve Tank See Control Panel Own ers Manual for Hook Up Operation Centrifugal Pump Plumbing Kit for Front Rear Moun...

Page 21: ...ON FITTING 1 6 P114AV 1 1 4 ANTI VORTEX TANK OUTLET ASSEMBLY 1 7 EL1234 1 2 MPT X 3 4 ELBOW FITTING GFP 2 8 B12H 3 4 SS GEAR CLAMP 8 9 340RB 3 4 I D RUBBER HOSE 10 T34 3 4 TEE 1 11 BEL114 1 1 1 4 MPT X 1 HOSE BARB ELBOW FITTING GFP 1 12 B16 H 1 SS GEAR CLAMP 4 13 1010RB 1 I D RUBBER HOSE 14 P114A 1 1 4 TANK FITTING ASSEMBLY 1 15 BEL114 1 1 4 MPT X 1 1 4 HOSE BARB ELBOW FITTING GFP 3 16 B24H 1 1 4 ...

Page 22: ...sure they are in good condition 4 CONTROLS Check for leakage plugging or wear on all valves fit tings etc Clean off any build up of foreign material 5 PUMP Check to be sure pump turns freely 6 FRAME Be sure all bolts are tightened 7 REPLACEMENT PARTS Replace all worn or damaged parts After Season Care NOTE Itisimportanttowearpropersafetyequipment when cleaning the sprayer See your chemical or fert...

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