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Demco Kar-Kaddy 3, Operator'S Manual

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Demco Kar-Kaddy 3 Operator'S Manual Download Page 20

Page 20

Left Winch Shown

KIT #5511

TILT-BED LATCH

ASSEMBLY

5432

1

Left Ratchet Winch Assembly (Plated)

5433

1

Right Ratchet Winch Assembly (Plated)

1.

03569-95

1

Ratchet Frame

2.

03570-95

1

Left Spool Tube

-

03571-95

1

Right Spool Tube

3.

03577

2

Heavy Duty External Snap Ring

4.

03574-95

1

Ratchet Handle

5.

03668

1

18 Ga. Shim Washer

6.

03575-95

1

Left Ratchet Gear

-

03576-95

1

Right Ratchet Gear

7.

03666

1

5/16" x 1-1/4" Roll Pin

8.

02243

1

Black Vinyl Hand Grip

9.

05450

1

Winch Pawl

10.

01864

2

Winch Pawl Spring SS

11.

05449

1

Winch Pawl Bushing SS

12.

00004

1

5/16”" Flatwasher

13.

05444

1

3/8"-16 UNC x 3/4" Hex Bolt w/epoxy Gr.5

14. 03572-95

1

Left Ratchet Pawl Arm

-

03573-95

1

Right Ratchet Pawl Arm

15.

03578

1

5/16"-18 UNC x 1/2" Shoulder Screw

16.

01998

1

5/16" Flatwasher SS

17.

02002

1

1/4"  Flatwasher SS

18.

02772

2

1/4"-20 UNC Nylon Locknut

19.

04055

1

1/4"-20 UNC x 1" Hex Hd. Bolt Gr.5

20.

00214

1

1/4" Flatwasher

21.

05337

1

Lock Pin w/Cable

REF.

PART

NO.

 NO.

QTY.

DESCRIPTION

5511

-

Tilt-Bed Latch Kit

1*.

03434

1

5/16"-18 UNC x 4" Eye Bolt

2*.

04221

1

5/16"-18 UNC x 2-1/2 Hex Head Bolt (Gr 5)

3*.

00004

1

5/16" Flatwasher

4*.

00007

1

5/16"-18 UNC Hex Nut

5*.

03379-95

1

Latch Block

6*.

03435

1

Roll Pin (5/16" x 2-1/4")

7*.

03499

1

Latch Spring - Stainless Steel

8.

03382-95

1

Latch Handle Pivot Bushing

9.

03574-95

1

Latch Handle

10. 03381-95

1

Latch Catch

11.

03433

1

Latch Cable

12.

02802

1

5/16-18 UNC Nylon Insert Locknut

13.

00967

8

1/2"-13UNC x 1-1/4" lg. Hex Head Bolt (gr.5)

14.

00085

1

1/2" Flatwasher

15.

00059

9

3/8" Flat Washer

16.

02178

13

1/2"-13UNC Nylon Insert Locknut

17.

05449

1

Spacer Bushing - Stainless Steel

18.

05444

1

3/8"-16 UNC x 3/4" Epoxied Hex Bolt (Gr 5)

REF.

PART

NO.

 NO.

QTY.

DESCRIPTION

Please order replacement parts by  PART NO. and DESCRIPTION.

Please order replacement parts by  PART NO. and DESCRIPTION.

Left Winch Shown

* Items included in 5511 kit

2

6

1

3

4

5

7

8

9

10

11

12

13

14

14

15

16

17

18

1

2

3

3

4

5

6

7

8

9

10

10

11

12

13

14

15

16

17

18

18

19

20

21

WINCH ASSEMBLY

TILT-BED LATCH ASSEMBLY

Summary of Contents for Kar-Kaddy 3

Page 1: ...Page 1 4 06 RD20011 Rev 1...

Page 2: ...in addition to notifying Dethmers Manufacturing Com pany DEMCO If NHTSA receives similar complaints it may open an investigation and if it finds that a safety defect exists in a group of vehicles it m...

Page 3: ...nents which for functional purposes cannot be guarded WARNING Indicates a potentially hazardous situation that if not avoided could result in death or serious injury and includes hazards that are expo...

Page 4: ...rly hooked up to towing vehicle and setting on a level surface Tail lights and stop lights must be hooked up and operating properly at all times Do not load a towed vehicle that exceeds weight or size...

Page 5: ...s NEVER pass on hills or curves Beware of cross winds and wind gusts from passing vehicles NEVER transport passengers or cargo in towed vehicle ALWAYS load vehicle in tow facing forward NEVER back ont...

Page 6: ...cle Some of these vehicles have a higher than normal center of gravity and a short wheelbase This gives them different handling characteristics than the average car or truck Tires You must increase pr...

Page 7: ...uctural capacity to handle the load Equip your vehicle with a hitch attached to the undercarriage of your vehicle Lights Lights are required on tow dollies in every state If your vehicle is not alread...

Page 8: ...Towing damages many rear engine vehicle with transaxles Consult owner s manual for tow suitability Passengers And Cargo Prohibited in the Vehicle in Tow Never transport any passengers or cargo in tow...

Page 9: ...ng or whipping of a tow vehicle tow dolly combination at low speeds usually increases at higher speeds If combination begins to whip or sway steer straight ahead take your foot OFF the throttle but do...

Page 10: ...roads Turning Avoid U turns Avoid turning too sharply Turning too sharply may cause side of vehicle in tow to come in contact with rear of dolly fender and cause damage to both vehicles Pro Driving T...

Page 11: ...0 230 420 570 650 880 1 225 300 630 850 970 1310 Torque figures indicated are valid for non greased or non oiled threads and heads unless otherwise specfied Therefore do not grease or oil bolts or cap...

Page 12: ...x 1 1 4 bolts will also go through the tilt bed ramps Torque 3 8 x 1 1 4 bolts to 35 ft lbs 8 Repeat steps 6 7 for other side 1 Place the main frame 1 on blocks or some other sturdy support so that th...

Page 13: ...ly Instructions 3 On the left side plug in bullet plugs with white to white black to brown and yellow to red On the right side plug white to white black to brown and green to red 4 With a pliers insta...

Page 14: ...and nuts to insure proper tension or torque Grease the king pin and tie rod end grease zerks every 2500 miles An occasional drop of oil may be required on the moving parts of the tie down winches A l...

Page 15: ...license plate holder turn the clip on the front to a horizontal position and put license in the down position Turn the clip back so it rests against the back of the light bar to hold the license down...

Page 16: ...Make sure the car is centered on the platform Towed vehicle tires must fit in wheel troughs without overhanging sides Engage towed vehicle parking brake Shift loaded car into park and lock steering wh...

Page 17: ...e are straight Reinstall driveshaft Ensure that towed vehicle parking brake is fully engaged then unhook the towed vehicle safety chains and release the tie down straps NOTE Tie down straps must be qu...

Page 18: ...lt gr 5 28 00477 1 5 8 Flatwasher 29 01729 35 1 Steering Stabilizer Shock 30 11553 81 1 Tie Rod Clamp Bottom 31 11554 81 1 Tie Rod Clamp Top 32 00907 12 3 8 16UNC x 1 Hex Head Bolt gr 5 33 02494 2 3 8...

Page 19: ...9 3 8 6 6 14 15 16 17 18 19 26 27 21 30 31 32 33 34 35 35 44 42 66 67 68 69 70 4 5 13 19 20 21 22 22 23 24 25 26 26 27 28 29 36 37 38 39 40 41 43 41 45 46 46 47 48 51 52 52 53 53 54 55 65 1 58 6 71 19...

Page 20: ...1 4 Flatwasher 21 05337 1 Lock Pin w Cable REF PART NO NO QTY DESCRIPTION 5511 Tilt Bed Latch Kit 1 03434 1 5 16 18 UNC x 4 Eye Bolt 2 04221 1 5 16 18 UNC x 2 1 2 Hex Head Bolt Gr 5 3 00004 1 5 16 Fl...

Page 21: ...Y REF NO PART NO QTY DESCRIPTION PARTS LIST 5808 Left Fender Assembly 5809 Right Fender Assembly 1 01883 2 Wire Splicer 2 04425 5 Tinnerman U clamp 3 04515 1 17 1 2 Wire Loom 4 04643 2 9 16 x 5 8 Pop...

Page 22: ...neglect negligence misuse accident or operated in any way contrary to the operating and maintenance instructions as specified in the Demco Owner s Manual for that model tow dolly This warranty does n...

Page 23: ...ver Replacement Kit incl items w 5650 Master Cyl Replacement Kit drum 5495 Coupler Repair Kit 23 16 22 20 21 19 17 24 13 14 11 9 10 6 4 3 2 7 5 15 1 8 Please order replacement parts by PART NO and DES...

Page 24: ...Bleeder replacement 8 SB9783 1 Push Rod 9 SB24047 1 Adjusting Screw Assembly R for LEFT cluster SB24048 1 Adjusting Screw Assembly L for RIGHT cluster 10 SB10958 2 Spring Shoe 11 SB10961 95 1 Shoe Gu...

Page 25: ...e fluid from a sealed container If pressure bleeding equipment is available follow the manufacturer s instruction in bleeding the system If system must be bled manually proceed as follows Fill master...

Page 26: ...IPTION PARTS LIST 1 11590 1 Tongue Wiring Harness 2 11591 1 Main Frame Wiring Harness Please order replacement parts by PART NO and DESCRIPTION 2 Wiring Diagram TESTING LIGHTS BEFORE USE 1 Check that...

Page 27: ...the tie rod 7 Reassemble the rest of the Kar Kaddy unit Have the tongue in a hooked up position with the ball coupler 18 off the ground Jack up the axle just enough to allow you to take the wheels off...

Page 28: ...r Kaddy Light Bar complete REF PART NO NO QTY DESCRIPTION LIGHT BAR PARTS LIST Please order replacement parts by PART NO and DESCRIPTION 11 11 13 13 1 2 8 9 8 12 1 1 01772 2 Nylon Security Strap with...

Page 29: ...u satisfied with the company s resolution of your problem Why did you purchase this product Please list the specific source of information prompting this purchase After purchasing this product do you...

Page 30: ...Page 30 Postage Dethmers Manufacturing Company 4010 320th Street Box 189 Boyden Iowa 51234...

Page 31: ...ndle 3 01738 1 Strap Assembly includes strap hook 4 02207 1 3 8 16UNC x 3 Hex Hd Bolt gr 5 5 02769 2 3 8 16UNC x 4 Hex Head Bolt gr 5 6 00059 2 3 8 Flatwasher 7 02592 3 3 8 16UNC Nylon Insert Locknut...

Page 32: ...Page 32 DETHMERS MFG COMPANY P O BOX 189 4010 320th St BOYDEN IA 51234 PH 712 725 2311 FAX 712 725 2380 TOLL FREE 1 800 54DEMCO 1 800 543 3626 www demco products com...

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