Demco Excali-Bar 9511004 Owner'S Manual Download Page 5

Step 3.

Remove pins that attach tow bar to towed vehicle.

Excali-Bar

®

 will remain in position. Now release Lock Collars

and slide the extendable legs back into tube. You must rotate
the attaching clevis 90° for the leg to latch in the storage
position.

Step 4.

Now fold both legs together and push them       upward.

Step 5.

 Rotate them counter-clockwise into the storage posi-

tion.  The unit is self supportive in this position.  Insert the small
hairpin into the lockpin inside the front yoke.  Cover your

Excali-Bar

®

and you are ready to drive your vehicle.

NOTE: If you need to store your 

Excali-Bar

®

 on the oppo-

site side you must rotate the rear yoke 180° and rotate the
legs clockwise into the storage position.

Step 5.

 Once you are secured to the tow bar, release towed

vehicle parking brake, shift transmission into neutral and
unlock the steering wheel.  

NOTE:

 For four-wheel drive units

the transfer unit must be shifted into neutral also.

 

Reminder:

Consult your vehicles manufacturer for towing suitability.

Attach Safety Cables w/rubber retainers to the baseplate
on towed vehicle.

  Drive the towing vehicle straight forward

approx. 20 feet until the vehicles are in alignment.  Look to see
if green indicator stripes are showing on both Lock Collars.  If
they are not, drive straight forward a few more feet then
examine again. Repeat procedure until securely latched.

Alternative Method:

 If vehicles are in alignment you can

back-up towed vehicle to latch legs. If this fails to latch legs
use above method.

Step 6

. Now connect the lighting cable between the towing

vehicle and the towed vehicle lighting system or optional light bar.
The coiled section of the cable will be stored on the support rod
of the left connecting leg. The cotter pin in the end of the
support rod can be used to keep any excess cable from sliding
off.

REMINDER:  The transmission must be in neutral and the
steering must be unlocked to allow the front wheels to
"Track" and disengage the parking brake of the towed
vehicle.

UNHOOKING THE TOWED VEHICLE

Step 1

.

Begin unhooking your unit by first applying both vehicle

parking brakes and unhook your lighting and safety cables.

Failure to have parking brakes applied could allow towed
vehicle to roll forward, this could result in limited space
between towing vehicle and towed vehicle.

Step 2.

Use the Lock Collar Release Tool to relieve any

pressure in the connecting legs between the two vehicles.

Green Stripe

Summary of Contents for Excali-Bar 9511004

Page 1: ...T PARTS READ complete manual CAREFULLY BEFORE attempting operation DEMCO Dethmers Mfg Co P O Box 189 4010 320th Street Boyden IA 51234 PH 712 725 2311 or 712 725 2302 Toll Free 1 800 543 3626 FAX 712...

Page 2: ...ndition Check after first 5 miles and every 200 miles thereafter Be certain the safety lock pins lock the clevis pins Keep fingers away from pivot points to prevent personal injury Check clearance bet...

Page 3: ...at the rear of the towed vehicle WARNING FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN LOSS OF TOWING VEHICLE CONTROL SEPARATION OF THE TOW BAR FROM THE TOWING VEHICLE SEPARATION OF THE TOWED VEH...

Page 4: ...left connecting leg lock pin mount Remove 1 4 bolt place anchor over coilof cable andreplace bolt This will prevent the cable from pulling off and becoming damaged HOOKING UP THE VEHICLE TO BE TOWED...

Page 5: ...ight forward approx 20feetuntilthe vehicles are in alignment Looktosee if green indicator stripes are showing on both Lock Collars If they are not drive straight forward a few more feet then examine a...

Page 6: ...0879 X 1 1 4 20UNC x 1 3 4 Hex Head Bolt Gr 5 23 02772 X 1 1 4 20UNC Nyon Insert Locknut 24 07222 X 1 Lanyard Cables 25 00182 X 2 1 8 Small Hair Pin 26 07223 X 1 5 32 x 3 4 Roll Pin 27 03805 X 1 Wire...

Page 7: ...m O Ring Pivot Bushing Crosstube Bushing CROSS SECTIONAL VIEW OF ASSEMBLED FLEX JOINT 26 29 Ear Washers Yoke Washers 41 18 22 21 23 40 ft lbs 60 ft lbs 34 34 36 35 39 40 37 18 24 19 27 25 28 28 30 31...

Page 8: ...al 7 Clean and inspect all parts for excessive wear Lubricate all moving parts with a light coat of lubricant 8 Reassemble this leg repeat steps for other side REASSEMBLY 1 If Rear Leg 7 was removed s...

Page 9: ...9523006 6 WayAuxiliary Coiled Lighting Cable w recpt 9523009 9523004 Towed Vehicle Tail Light Wiring Diode Kit 9523010 Towed Vehicle Tail Light Wiring Diode Kit Only 9523011 9523006 Towed Vehicle Tai...

Page 10: ...DOWN TESTING LIGHTS BEFORE USE 1 With headlights in ON position the tail lights and the clearance lights should be lighted 2 Start engine and have someone depress brake pedal Brake lights of the light...

Page 11: ...ty does not extend to repairs made necessary by normal use of parts accessories or other equipment which in the judgment of Warrantor are either incompatible with the Demco Tow Bar or affect its opera...

Page 12: ...que To 120ft lbs DETHMERS MFG COMPANY P O BOX 189 4010 320th St BOYDEN IA 51234 PH 712 725 2311 or 712 725 2302 FAX 712 725 2380 TOLL FREE 1 800 54DEMCO 1 800 543 3626 9523007 6 Drop Lift Receiver Hit...

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