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Demco Excali-Bar 9511004, Owner'S Manual

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Demco Excali-Bar 9511004 Owner'S Manual Download Page 1

OWNERS MANUAL

ASSEMBLY
CALIBRATION
OPERATION
REPLACEMENT PARTS

READ complete manual CAREFULLY

BEFORE attempting operation.

DEMCO

 • Dethmers Mfg. Co. • 

P.O. Box 189 

•

 4010 320th Street • Boyden, IA 51234

PH

: (712) 725-2311 or (712) 725-2302 • 

Toll Free

: 1-800-543-3626 • 

FAX

: (712) 725-2380

SELF-ALIGNING TOW  BAR

TB20001,Rev.4

Excali-Bar

®

Summary of Contents for Excali-Bar 9511004

Page 1: ...T PARTS READ complete manual CAREFULLY BEFORE attempting operation DEMCO Dethmers Mfg Co P O Box 189 4010 320th Street Boyden IA 51234 PH 712 725 2311 or 712 725 2302 Toll Free 1 800 543 3626 FAX 712...

Page 2: ...ndition Check after first 5 miles and every 200 miles thereafter Be certain the safety lock pins lock the clevis pins Keep fingers away from pivot points to prevent personal injury Check clearance bet...

Page 3: ...at the rear of the towed vehicle WARNING FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN LOSS OF TOWING VEHICLE CONTROL SEPARATION OF THE TOW BAR FROM THE TOWING VEHICLE SEPARATION OF THE TOWED VEH...

Page 4: ...left connecting leg lock pin mount Remove 1 4 bolt place anchor over coilof cable andreplace bolt This will prevent the cable from pulling off and becoming damaged HOOKING UP THE VEHICLE TO BE TOWED...

Page 5: ...ight forward approx 20feetuntilthe vehicles are in alignment Looktosee if green indicator stripes are showing on both Lock Collars If they are not drive straight forward a few more feet then examine a...

Page 6: ...0879 X 1 1 4 20UNC x 1 3 4 Hex Head Bolt Gr 5 23 02772 X 1 1 4 20UNC Nyon Insert Locknut 24 07222 X 1 Lanyard Cables 25 00182 X 2 1 8 Small Hair Pin 26 07223 X 1 5 32 x 3 4 Roll Pin 27 03805 X 1 Wire...

Page 7: ...m O Ring Pivot Bushing Crosstube Bushing CROSS SECTIONAL VIEW OF ASSEMBLED FLEX JOINT 26 29 Ear Washers Yoke Washers 41 18 22 21 23 40 ft lbs 60 ft lbs 34 34 36 35 39 40 37 18 24 19 27 25 28 28 30 31...

Page 8: ...al 7 Clean and inspect all parts for excessive wear Lubricate all moving parts with a light coat of lubricant 8 Reassemble this leg repeat steps for other side REASSEMBLY 1 If Rear Leg 7 was removed s...

Page 9: ...9523006 6 WayAuxiliary Coiled Lighting Cable w recpt 9523009 9523004 Towed Vehicle Tail Light Wiring Diode Kit 9523010 Towed Vehicle Tail Light Wiring Diode Kit Only 9523011 9523006 Towed Vehicle Tai...

Page 10: ...DOWN TESTING LIGHTS BEFORE USE 1 With headlights in ON position the tail lights and the clearance lights should be lighted 2 Start engine and have someone depress brake pedal Brake lights of the light...

Page 11: ...ty does not extend to repairs made necessary by normal use of parts accessories or other equipment which in the judgment of Warrantor are either incompatible with the Demco Tow Bar or affect its opera...

Page 12: ...que To 120ft lbs DETHMERS MFG COMPANY P O BOX 189 4010 320th St BOYDEN IA 51234 PH 712 725 2311 or 712 725 2302 FAX 712 725 2380 TOLL FREE 1 800 54DEMCO 1 800 543 3626 9523007 6 Drop Lift Receiver Hit...

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