Demco 9518080 Operator'S Manual Download Page 2

IMPORTANT INSTALLATION ITEMS

WARNING:

 FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN LOSS OF TOWING VEHICLE CONTROL, SEPARATION 

OF THE TOW BAR FROM THE TOWING VEHICLE, SEPARATION OF THE TOWED VEHICLE FROM THE TOW BAR, CAUS-
ING SEVERE PERSONAL INJURY, DEATH, OR PROPERTY DAMAGE.

INSTALLATION INSTRUCTIONS

NOTE: The dimensional variations between otherwise 

identical vehicles can be considerable.  Some mi-
nor modifi cations may have to be made to ensure 
a proper fi t.

2. Carefully pull grill 

straight out by head-
light area, and set 
aside.

1.  Remove grill by opening hood and removing plastic 

push fasteners from top of grill.

DEMCO products and accessories are intended to be 
installed by professional installers with experience, 
proper equipment and the ability to do modifi cation 
work.  Installers with these qualifi cations can be found 
in RV and Automotive Service Centers.

If the car to be towed has been in an accident, the 
chassis may be damaged in an area where the Base 
Plate attaches.  It may no longer be suitable for tow-
ing.  Extreme caution and careful examination are 
required in such a situation.  It is also likely, even from 
a minor accident, that the hole alignment will be more 
diffi cult due to hole alignment problems.

Many DEMCO Base Plates are designed to use ex-
isting holes and hardware to mount the Base Plate 
to the towed vehicle.  Even though the bolt is there, 
however, do not assume it is adequate for mounting 
the Base Plate.  Manufacturers make many changes 
in hardware both within and between model years.  Be 
sure the bolt is long enough to protrude past the nut 
a distance no less than 1/2 the diameter of the bolt, 
after the Base Plate is mounted.  The threads should 
be in good condition.  We require that “

R

 

Blue” be used on all bolts.  If a new bolt is required, 
be sure it is SAE Grade 5 or Metric 8.8.

Safety is of utmost importance at all times.  There are several items that 
must be checked each  time before using and while using a tow bar.
Before allowing anyone to hook up or operate a tow bar, be sure they 
have read and understand the proper operating procedure.

DO NOT use worn or damaged cables and/or pins.

Be sure the SAFETY CABLES are hooked, chassis to chassis, to both 
the towing and towed vehicles using the crisscross method.

Check clearance between vehicles in a turning situation.

Check base plate mounting bolts for tightness and frame for metal fa-
tigue.

Do not load the towed vehicle with anything as you may exceed the 
towing capacity of the tow bar.

Keep fi ngers away from pivot points to prevent personal injury.

Be sure the steering components of the towed vehicle are properly 
aligned.

NOTE:  This unit can be backed up in moderate increments.  Any se-
vere backwards cornering could result in damage to the Tow Bar and/
or towed vehicle chassis.

For automatic transmissions:  Consult your vehicle owners manual 
for towing suitability with the drive shaft connected. Otherwise, the 
towed vehicle will have to be equipped with a transmission pump or 
drive shaft disconnect.  

Check to make sure that all lights are in proper working order.

The information on towability of vehicles is reprinted with permis-
sion of MotorHome

© 

Magazine, and is believed to be reliable. However, 

Demco does not warrant the information to be correct.  Always consult 
your towed vehicle owner’s manual and follow towing instructions. Each 
year, MotorHome

© 

Magazine, compiles a list of vehicles that can be 

towed four-down behind a motorhome with no modifi cations required. 
This guide contains only those vehicles that have been approved by their 
manufacturers for towing.  This list is enclosed with this manual.

 
         Caution: MotorHome

© 

Magazine left out any vehicles that have 

towing speed limits slower than 55 m.p.h., or distance limits of less than 
200 miles. At a minimum, these vehicles require signifi cant modifi ca-
tion, such as the use of an aftermarket product, to make them towable. 
The availability of a Demco Tow Bar Base Plate does not imply that 
these vehicles can be modifi ed or that there is an aftermarket product 
available. Refer to your vehicle owner’s manual or consult your dealer 
to determine whether your vehicle can be modifi ed to make it towable. 
Failure to observe this precaution could result in property damage or 
personal injury. 

 

CAUTION

Summary of Contents for 9518080

Page 1: ...8mm x 1 25 x 25mm Hex Bolt 14 07286 2 8mm Lockwasher 15 09228 2 8mm Fender Washer 16 00523 2 3 8 16 UNC x 1 1 4 Hex Bolt Gr 5 17 00060 2 3 8 Lockwasher 18 00061 2 3 8 16 UNC Hex Nut 19 00059 2 3 8 Fl...

Page 2: ...and understand the proper operating procedure DO NOT use worn or damaged cables and or pins Be sure the SAFETY CABLES are hooked chassis to chassis to both the towing and towed vehicles using the cris...

Page 3: ...olted to frame on each side no picture 6 From inside of frame out put 7 16 x 3 bolt thru frame and slip bushing through outside of frame over 7 16 bolt Do this on each side NOTE For Grand Vitara XL 7...

Page 4: ...of frame and clamp with C clamp Snug previously mentioned fasteners Drill 5 16 holes through frame using mount as a template three on each mount 8 Remove top bumper bolt on each side and install brac...

Page 5: ...hat R Blue be used on all bolts 10 Install crossmember with 1 2 x 1 1 2 bolts 1 2 lockwash ers and 1 2 hex nuts shims are included for crossmember if needed 11 Reinstallbumpercover grill andinnerfende...

Page 6: ...Manual for that model This warranty does not cover any product that has been altered or modified so as to affect it s operation perfor mance or durability or that has been modified to change the inte...

Page 7: ...If YES are you satisfied with the company s resolution of your problem Why did you purchase this product Please list the specific source of information prompting this purchase After purchasing this p...

Page 8: ...Postage Demco 4010 320th Street Box 189 Boyden Iowa 51234...

Page 9: ...NOTES...

Page 10: ...NOTES...

Page 11: ...NOTES...

Page 12: ...4010 320th St P O BOX 189 BOYDEN IA 51234 PH 712 725 2311 FAX 712 725 2380 or 1 800 845 6420 TOLL FREE 1 800 54DEMCO 1 800 543 3626 www demco products com...

Reviews: