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DEMA I-668 

  

Pg. 1 of 9 

 

Rev C-28236  

 

INSTRUCTION MANUAL FOR DEMA CHEMASTER

TM 

DM-813-LLL-1T, DM-813-LLL-2T, DM-813-DLL-1T and 

DM-813-DLL-2T 

 

Introduction 

 

The Chemaster series is a comprehensive range of single and dual function units for Industrial 
DishWashing, Trash Treatment, and Chemical Transfer etc. 

 

Units are encased in a heavy-duty plastic housing with a sealed cover that has a Mylar label for access of 
external control and visibility of indicators.  Options range from powerful long lasting peristaltic pumps 
for liquid products to solenoid valves for dry products. 
 
Pumps are available in three sizes and are coupled to 15, 60 or 105 rpm motor/gear boxes that yield flow 
from .02oz/min. (0.5ml/min.) to 47oz/min. (1.4 liters/min).  In addition to these units, original equipment 
manufactured pump/motors are available in sizes up to 1 ½ GPM (6 LPM) and are available with different 
tubing material for individual applications. 
.  
All units are equipped with a built in transformer (single or dual) depending on the model, with primary 
voltages of 120,208, 240/50-60Hz and secondary voltage of 24/50-60Hz for maximum safety and 
reliability.  Circuit boards for detergent control are available as probe units, variable speed and timed 
units; combined with a variable speed board for the rinse (second pump).  Various combinations may be 
constructed from this range of components. 
 
All units are packaged with installation kits and this instruction. 
 

System Features 

 

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Heavy Duty ABS Plastic Case 

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Splash proof heavy duty Mylar label(Customized labels are available) 

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External access to prime function 

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Special low current output on Speed Control units 

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Metal motor/gear boxes with 2000 plus hours of brush life 

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Patent Pending on control software 

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Components are interchangeable within the industry 

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Separate 40VA transformer for each motor 

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Longer pump tubing life due to special elastomer formula 

 

Operating Mode 

 
The conductivity control is designed with unique software that maintains a high degree of accuracy due to 
its way of controlling the dispensing device (pump or solenoid valve). 
 
After the controller is engaged, the indicator turns red (power on). When the indicator turns yellow, the 
unit is in calculation mode.  During this cycle the unit checks values received from the probe and 
calculates whether or not to start the pump/solenoid valve.  If additional chemical is needed, the control 
operates the dispensing device in an on/off cycle mode: Green light is on for 7seconds and then off for 7  

Summary of Contents for CHEMASTER DM-813-DLL-1T

Page 1: ...oards for detergent control are available as probe units variable speed and timed units combined with a variable speed board for the rinse second pump Various combinations may be constructed from this...

Page 2: ...n of the Chemaster System Dishroom Survey Prior to installation take a complete survey of the dishroom to determine where to place the unit and chemical and how the electrical connections will be made...

Page 3: ...BEFORE GOING ANY FURTHER ALL ELECTRICAL POWER MUST BE TURNED OFF TO THE DISH MACHINE AND ANY OTHER CIRCUIT THAT IS TO BE USED FOR THIS INSTALLATION LOCKOUT AND TAG PROCEDURES SHOULD BE OBSERVED WHEN...

Page 4: ...Set Up On the concentration control circuit board there is a set of switches that must be set to their correct values to obtain a proper operation Switch One Type Dish machine On Single tank machine d...

Page 5: ...arate conductivity meter if the mho or S level is known Adjust as necessary 2 a Turn the potentiometer counterclockwise and then turn the pot to position 7 or 8 Run the machine through one cycle and t...

Page 6: ...s active On the front cover there is a button called prime By depressing this the pump will run at maximum speed This may have to be done several times to ensure the chemical has filled up the entire...

Page 7: ...NO TERMINAL BLOCK BRACKET ASSY BLACK WHITE BLUE RED DETERGENT CONCENTRATION BOARD 80 68 3 RINSE CONTROL BOARD 80 69 6 40 VA TRANSFORMER 80 70 ORANGE ORANGE 20774 1 81 94 1 20774 2 81 94 2 X20753 1 81...

Page 8: ...OARD 80 68 3 RINSE CONTROL BOARD 80 69 6 40 VA TRANSFORMER 80 70 X20753 1 81 32 1 X20753 2 81 32 2 BLACK RED BLACK RED ORANGE ORANGE X20753 1 81 32 1 MOTOR X20753 6 81 32 6 VALVE X20753 2 81 32 2 MOTO...

Page 9: ...0000 mhos Pulse Feed Rate Dry or Liquid 5 sec ON 5 sec OFF Alarm Door Mode 30 seconds Alarm Conveyor Mode 120 seconds Overfeed Pump Shutoff 240 seconds conveyor mode only Buzzer Volume HIGH Approx 50...

Page 10: ...tion of squeeze tube and supply tubing for air leaks Is roller tightly pressed to squeeze tube Return Policy No merchandise may be returned for credit without DEMA Engineering Company s written permis...

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