Delta ShopMaster BS220LS Instruction Manual Download Page 3

3

17.

REDUCE THE RISK OF UNINTENTIONAL STARTING

.

Make sure switch is in “OFF” position before plugging in
power cord. In the event of a power failure, move switch
to the “OFF” position.
18.

NEVER STAND ON TOOL

. Serious injury could occur

if the tool is tipped or if the cutting tool is accidentally
contacted.
19.

CHECK DAMAGED PARTS

. Before further use of the

tool, a guard or other part that is damaged should be
carefully checked to ensure that it will operate properly and
perform its intended function – check for alignment of
moving parts, binding of moving parts, breakage of parts,
mounting, and any other conditions that may affect its
operation. A guard or other part that is damaged should be
properly repaired or replaced.
20.

DIRECTION OF FEED

. Feed work into a blade or

cutter against the direction of rotation of the blade or cutter
only.

21.

NEVER LEAVE TOOL RUNNING UNATTENDED.

TURN POWER OFF

. Don’t leave tool until it comes to a

complete stop.
22.

STAY ALERT, WATCH WHAT YOU ARE DOING, AND

USE COMMON SENSE WHEN OPERATING A POWER
TOOL. DO NOT USE TOOL WHILE TIRED OR UNDER
THE INFLUENCE OF DRUGS, ALCOHOL, OR
MEDICATION.

A moment of inattention while operating

power tools may result in serious personal injury.

23.

MAKE SURE TOOL IS DISCONNECTED FROM

P O W E R S U P P LY

w h i l e m o t o r i s b e i n g m o u n t e d ,

connected or reconnected.
24.

THE DUST GENERATED

by certain woods and wood

products can be injurious to your health. Always operate
machinery in well ventilated areas and provide for proper
dust removal. Use wood dust collection systems whenever
possible.

ADDITIONAL SAFETY RULES FOR

BAND SAWS

FAILURE TO FOLLOW THESE RULES MAY RESULT IN SERIOUS PERSONAL INJURY.

SAVE THESE INSTRUCTIONS

.

Refer to them often

and use them to instruct others

.

1.

DO NOT OPERATE THIS MACHINE UNTIL 

it is

assembled

and 

installed

according to the

instructions.

2.

OBTAIN ADVICE from your supervisor,

instructor, or another qualified person

if you are

not familiar with the operation of this tool.

3.

FOLLOW ALL WIRING CODES

and recommended

electrical connections.

4.

USE THE GUARDS WHENEVER POSSIBLE.

Check to see that they are in place, secured, and
working correctly.

5.

USE PROPER BLADE SIZE 

and type.

6.

ADJUST THE UPPER BLADE GUIDE 

so that it is

about 1/8" above the workpiece.

7.

PROPERLY ADJUST 

the blade tension, tracking,

blade guides, and blade support bearings

8.

KEEP ARMS, HANDS, AND FINGERS

away from

the blade.

9.

AVOID AWKWARD OPERATIONS 

and hand

positions where a sudden slip could cause a hand
to move into the blade.

10.

NEVER START THE MACHINE 

before clearing the

table of all objects (tools, scrap pieces, etc.).

11.

NEVER START THE MACHINE 

with the workpiece

against the blade.

12.

HOLD WORKPIECE FIRMLY 

against the table. DO

NOT attempt to saw a workpiece that does not have
a flat surface against the table

.

13.

HOLD WORKPIECE FIRMLY 

and feed into blade at

a moderate speed.

14.

NEVER REACH UNDER THE TABLE 

while the

machine is running.

15.

TURN THE MACHINE “OFF” 

to back out of an

uncompleted or jammed cut.

16.

MAKE “RELIEF” CUTS

prior to cutting long curves.

17.

TURN THE MACHINE “OFF” 

and wait for the blade

to stop prior to cleaning the blade area, removing
debris near the blade, removing or securing
workpiece, or changing the angle of the table. A
coasting blade can be dangerous. 

18.

NEVER PERFORM LAYOUT, ASSEMBLY, 

or set-

up work on the table/work area when the machine is
running.

19

. TURN THE MACHINE “OFF” AND DISCONNECT

THE MACHINE

from the power source before

installing or removing accessories, before adjusting
or changing set-ups, or when making repairs.

20.

TURN THE MACHINE “OFF”,

disconnect the

machine from the power source, and clean the
table/work area before leaving the machine. 

LOCK

THE SWITCH IN THE “OFF” POSITION

to prevent

unauthorized use. 

21.

ADDITIONAL INFORMATION 

regarding the safe

and proper operation of this tool is available from
the Power Tool Institute, 1300 Summer Avenue,
Cleveland, OH 44115-2851. Information is also
available from the National Safety Council, 1121
Spring Lake Drive, Itasca, IL 60143-3201. Please
refer to the American National Standards Institute
ANSI 01.1 Safety Requirements for Woodworking
Machines and the U.S. Department of Labor OSHA
1910.213 Regulations.

Summary of Contents for ShopMaster BS220LS

Page 1: ...NO 909507 12 23 02 Copyright 2002 Delta Machinery To learn more about DELTA MACHINERY visit our website at www deltamachinery com For Parts Service Warranty or other Assistance please call 1 800 223 7278 In Canada call 1 800 463 3582 ESPAÑOL PÁGINA 21 ...

Page 2: ...t will do the job better and be safer at the rate for which it was designed 10 USE RIGHT TOOL Don t force tool or attachment to do a job for which it was not designed 11 WEAR PROPER APPAREL No loose clothing gloves neckties rings bracelets or other jewelry to get caught in moving parts Nonslip footwear is recommended Wear protective hair covering to contain long hair 12 SECURE WORK Use clamps or a...

Page 3: ...ING CODES and recommended electrical connections 4 USE THE GUARDS WHENEVER POSSIBLE Check to see that they are in place secured and working correctly 5 USE PROPER BLADE SIZE and type 6 ADJUST THE UPPER BLADE GUIDE so that it is about 1 8 above the workpiece 7 PROPERLY ADJUST the blade tension tracking blade guides and blade support bearings 8 KEEP ARMS HANDS AND FINGERS away from the blade 9 AVOID...

Page 4: ...pter should be used only until a properly grounded outlet can be installed by a qualified electrician The green colored rigid ear lug and the like extending from the adapter must be connected to a permanent ground such as a properly grounded outlet box Whenever the adapter is used it must be held in place with a metal screw NOTE In Canada the use of a temporary adapter is not permitted by the Cana...

Page 5: ...l loose items from the shipping container s Remove the protective coating from all unpainted surfaces This coating may be removed with a soft cloth moistened with kerosene do not use acetone gasoline or lacquer thinner for this purpose After cleaning cover the unpainted surfaces with a good quality household floor paste wax NOTICE THE MANUAL COVER PHOTO ILLUSTRATES THE CURRENT PRODUCTION MODEL ALL...

Page 6: ...e Assembly 8 Blade Guide Assembly Lock Knob 9 Blade Guide Assembly Lock Plate 10 Table Assembly 11 Plastic Foot 4 12 M8x1 25x70mm Hex Socket Head Screw 1 13 M8x1 25x45mm Hex Head Screw 4 14 M8x1 25x20mm Hex Socket Head Screw 2 15 M8x1 25x16mm Carriage Head Screw 32 16 3 8 Flat Washer 32 17 M8 4 Flat Washer 9 18 M8x1 25 Hex Nut 34 11 12 13 14 15 16 17 18 ...

Page 7: ...cure with the M8x1 25 hex nuts Only tighten nuts finger tight at this time NOTE The top lips of the side braces 2 Fig 3 must fit on top of the front and rear braces 3 The top lips of the side braces 4 Fig 3 must fit on top of the front and rear braces 5 2 Attach the four plastic feet 11 Fig 3 to the bottom of each leg 6 Fig 3 2 3 4 5 6 11 BAND SAW TO STAND 1 Fig 4 illustrates the two through holes...

Page 8: ...8 4 flat washer onto screw G Fig 7 and thread a M8x1 25 hex nut onto screw G and tighten securely 6 Push down on the top of the band saw and make sure that all four stand feet are contacting the supporting surface Tighten all stand hardware at this time F G TABLE 1 Remove the M6x1x30mm cheese head screw A M6 4 flat washer B and M6x1wing nut C Fig 8 from slotted end D Slide table E into position on...

Page 9: ...the front side of the band saw To turn the saw ON move the switch A up to the ON position To turn the saw OFF move the switch A down to the OFF position Fig 13 Fig 14 LOCKING SWITCH IN THE OFF POSITION IMPORTANT When the tool is not in use the switch should be locked in the OFF position to prevent unauthorized use This can be done by grasping the switch toggle B Fig 14 and pulling it out of the sw...

Page 10: ...w blade centered on the two band saw wheels slightly loosen wing nut located behind knob D Fig 17 Turn the tension knob A Fig 17 clockwise to increase blade tension or counter clockwise to decrease blade tension until the indicator B lines up with the cor responding blade width on scale C Tighten wing nut located behind knob D NOTE The scale is correct for average work and is not affected by use o...

Page 11: ...iding on the center of the wheel 3 If the blade is not riding on the center of the wheel loosen wing nut C Fig 19 and while turning the upper wheel by hand turn tracking adjusting knob D slightly clockwise or counterclockwise You will notice that the saw blade will move to the right or left on the wheel NEVER RUN THE SAW TO TRACK THE BLADE 4 When the blade is tracking properly tighten wing nut C F...

Page 12: ...n set screws G and adjust blade guides as close as possible to the sides of the saw blade being careful not to pinch the saw blade Then tighten screws G 4 The upper blade support bearing H Fig 21 prevents the blade from being pushed back too far while cutting which could damage the set in the saw teeth The upper support bearing H should be adjusted approximately 1 64 behind the blade by loosening ...

Page 13: ...repositioning it on the nut located underneath the hub of the handle A scale B and pointer C is provided to indicate the degree of table tilt Fig 25 A B C ADJUSTING TABLE POSITIVE STOP A positive stop is provided to insure that the table is returned 90 degrees to the blade after tilting Place a square D Fig 26 on the table and against the blade and check to see if the table is 90 degrees to the bl...

Page 14: ...ns the blade Adjustment of the brushes can be made by loosening the mounting hardware and adjusting the brushes accordingly Fig 31 A B MAINTENANCE CHANGING BLADES To change blades proceed as follows DISCONNECT MACHINE FROM POWER SOURCE 1 Pull handles C and D Fig 15 and open doors A and B as shown in Fig 32 2 Loosen screw C Fig 32 and remove blade guard D 3 Release tension on the band saw blade by ...

Page 15: ...the workpiece moving at a slow and consistent rate against the blade to ensure a smooth and accurate cut Avoid twisting the blade by trying not to turn sharp corners Remember you must saw around corners Fig 34 CUTTING CURVES When cutting curves turn the stock carefully so that the blade follows without twisting If a curve is so abrupt that it is necessary to repeatedly back up and cut a new kerf a...

Page 16: ...n belt 3 Replace belt 4 Belt not tensioned correctly 4 Adjust belt tension 5 Motor not fastened securely 5 Tighten all mounting hardware Trouble BAND SAW DOES NOT COME UP TO SPEED Probable Cause Remedy 1 Low voltage due to improper extension cord size 1 Replace with adequate size cord see chart 2 Low voltage 2 Contact an electrician Trouble BLADES BREAK Probable Cause Remedy 1 Blade not tensioned ...

Page 17: ...aring improperly adjusted 3 Adjust blade support bearing 4 Blade wheel not tracking properly 4 Check and adjust blade tracking 5 Bad weld on blade 5 Replace the blade 6 Worn tires 6 Replace tires Trouble BAND SAW MAKES UNSATISFACTORY CUTS Probable Cause Remedy 1 Blade not tensioned properly 1 Adjust blade tension 2 Blade guides improperly adjusted 2 Check and adjust blade guides 3 Blade support be...

Page 18: ...s 2 forcing or twisting a wide blade around a curve of short radius 3 feeding the work piece too fast into the blade 4 dullness of the teeth or absence of sufficient set 5 improperly tensioned blade 6 top guide set too high above the work piece being cut 7 using a blade with a lumpy or improperly finished braze or weld 8 continuous running of the saw blade when not cutting Use blades that are 82 i...

Page 19: ...19 NOTES ...

Page 20: ...ts This warranty is Delta s sole warranty and sets forth the customer s exclusive remedy with respect to defective products all other warranties express or implied whether of merchantability fitness for purpose or otherwise are expressly disclaimed by Delta PARTS SERVICE OR WARRANTY ASSISTANCE All Delta Machines and accessories are manufactured to high quality standards and are serviced by a netwo...

Page 21: ...st Southern Avenue Suite 105 Phone 602 437 1200 Fax 602 437 2200 CALIFORNIA Ontario 91761 Los Angeles 3949A East Guasti Road Phone 909 390 5555 Fax 909 390 5554 San Leandro 94577 Oakland 3039 Teagarden Street Phone 510 357 9762 Fax 510 357 7939 COLORADO Arvada 80003 Denver 8175 Sheridan Blvd Unit S Phone 303 487 1809 Fax 303 487 1868 FLORIDA Davie 33314 Miami 4343 South State Rd 7 441 Unit 107 Pho...

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