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ADDITIONAL SAFETY RULES FOR WOOD SHAPERS

1.

WARNING: DO NOT OPERATE YOUR WOOD

SHAPER UNTIL IT IS COMPLETELY ASSEMBLED AND
INSTALLED ACCORDING TO THE INSTRUCTIONS.

2.

IF YOU ARE NOT 

thoroughly familiar with the opera-

tion of Wood Shapers, obtain advice from your super-
visor, instructor or other qualified person.

3.

MAKE SURE

wiring codes and recommended elec-

trical connections are followed and that machine is
properly grounded.

4.

NEVER

turn the shaper “ON” before clearing the

table of all objects (tools, scraps of wood, etc.).

5.

DO NOT

process materials less than 12 in length or

4 in width without special supporting fixtures. Use push
sticks, featherboards or holddowns whenever possible.

6.

ALWAYS

use a miter gage and clamp attachment

when edge shaping work less than 6 wide. The fence
should be removed during this operation.

7.

AVOID 

awkward hand positions where a sudden slip

could allow your hand to contact the cutter.

8.

KEEP

hands away from cutting tool.

9.

NEVER

run the stock between the fence and the

cutter.

10.

DO NOT

feed material that is warped, contains knots

or is embedded with foreign objects, such as nails or
staples.

11.

NEVER

start the shaper with the stock in contact

with the cutter.

12.

NEVER

reach under the table while the machine is

running.

13.

NEVER

perform layout, assembly or set-up work on

the table while the shaper is operating.

14.

KEEP

cutters sharp and free from rust and pitch.

15.

THE FENCE

halves should be adjusted so that the

cutter opening is never more than is required to clear the
cutter.

16.

ALWAYS 

lock fence hardware after making fence

adjustments.

17.

MAKE CERTAIN

cutters are properly secured before

starting machine.

18.

DO NOT

perform any operation freehand.

ALWAYS

use fence for straight shaping; miter gage for edge shap-
ing; and starting pin and rub collars for curve shaping.

19.

ALWAYS

keep front motor access panel closed

while operating shaper.

20.

ALWAYS

feed against the cutter rotation, as shown

in Fig. A.

21.

WHEN SHAPING

with collars and starting pin, the

collar 

MUST

have sufficient bearing surface, as shown in

Fig. B. Fig. C, illustrates the wrong way for this operation
as the collar

DOES NOT

have sufficient bearing surface.

Fig. A

Fig. B

Fig. C

22.

WHEN SHAPING

with collars and starting pin, the

work must be fairly heavy in proportion to the cut being
made as shown in Fig. D.

UNDER NO CIRCUMSTANCES

should short work of light body be shaped against the
collars as shown in Fig. E.

Fig. D

Fig. E

Summary of Contents for Platinum Edition 43-420

Page 1: ...INSTRUCTION MANUAL DATED 9 17 99 PART NO 432 02 651 0012 Delta International Machinery Corp 1999 Platinum Edition 2 Speed Heavy Duty Wood Shaper Model 43 420...

Page 2: ...g Spindle Guard 15 CONNECTING SHAPER TO POWER SOURCE Grounding Instructions 16 Single Phase Operation 16 Three Horsepower Motors 16 OPERATING CONTROLS AND ADJUSTMENTS Starting And Stopping The Shaper...

Page 3: ...tance from work area 9 MAKE WORKSHOP CHILDPROOF with padlocks master switches or by removing starter keys 10 DON T FORCE TOOL It will do the job better and be safer at the rate for which it was design...

Page 4: ...ls or staples 11 NEVER start the shaper with the stock in contact with the cutter 12 NEVER reach under the table while the machine is running 13 NEVER perform layout assembly or set up work on the tab...

Page 5: ...r OFF 25 KEEP guard in place at all times 26 BEFORE leaving the machine make sure the work area is clean 27 SHOULD any part of your shaper be missing dam aged or fail in any way or any electrical comp...

Page 6: ...ck Collar 16 Spindle Nut 17 Keyed Washer 18 Spindle 19 Tie Rod 20 Tie Rod Nut 21 Keps Nut 2 for mounting switch to switch mounting bracket 22 Phillips Head Screw 2 for mounting switch to switch mounti...

Page 7: ...mounting guard mounting bracket to top cover 37 Hex Soc Hd Screw 4 for mounting guard mounting bracket to top cover 38 Rod for fence guard 39 Holddown for fence guard 40 Brackets for fence guard 4 41...

Page 8: ...its into the slot D in the handwheel Insert the set screw which holds the hand wheel to the shaft and tighten screw firmly against key 3 Thread lock knob E Fig 6 into the spindle shaft B ASSEMBLING EX...

Page 9: ...hen fasten bracket B to cabinet E using four truss head screws F Fig 9 flange nuts G and two switch adapter plates H NOTE Switch adapter plates H are to be positioned inside the shaper cabinet as show...

Page 10: ...s D and fence lock bars E 3 Fasten bar E to the front of the fence half using the locking lever and washers D as shown in Figs 16 and 17 Assemble the remaining bar to the other fence half in the same...

Page 11: ...lf in the same manner Then tighten locking lever D to secure each fence half to the fence body 7 Assemble guard mounting bracket H Fig 21 to top cover J using the four inch long hex head cap screws he...

Page 12: ...hex rod B as shown in Fig 26 4 Assemble guard bracket A Fig 27 and spring clamp F to hex rod B as shown then tighten all wing nuts 5 The spring guard F holddown E and clear plastic guard D can be fli...

Page 13: ...hreaded hole in the bottom of the spindle B 2 Insert tie rod and spindle into the spindle cartridge making sure the pin C Fig 31 in the spindle cartridge is engaged with notch D in the spindle Fig 32...

Page 14: ...positioned at various locations on the spindle 2 When assembling cutters to the spindle it is sug gested that the cutter be positioned as close to the bottom of the spindle as possible This will redu...

Page 15: ...ers are supplied with the 4 1 2 diameter spindle guard to accommodate 1 2 and 3 4 spindles These washers are to be posi tioned directly above and below the spindle guard Place one of the washers A on...

Page 16: ...g 41 Fig 42 THREE HORSEPOWER MOTORS The motor supplied with single phase 3 horsepower Shapers is designed to be operated from a 220 240 volt power system The single phase Shaper is intended to be used...

Page 17: ...top the machine push OFF button B LOCKING SWITCH IN THE OFF POSITION IMPORTANT We suggest that when the shaper is not in use the switch be locked in the OFF position using a padlock C Fig 44 through t...

Page 18: ...lacement for 7 000 or 10 000 R P M is located on the inside panel of the motor access door To change speeds and adjust belt tension proceed as follows 1 DISCONNECT THE MACHINE FROM THE POWER SOURCE an...

Page 19: ...loosen one of the lock knobs C and turn one of the adjusting knobs D depending on which fence half is being moved Turn knob D until the correct setting is obtained and tighten lock knob C Fig 48 4 The...

Page 20: ...guard mounting bracket K and adjust holddown B over top of workpiece to provide some downward pressure and tighten thumb screws 3 Adjust clear plastic guard L Fig 55 by loosening thumb screws on guar...

Page 21: ...carefully before turning on the power to avoid damage to the machine or personal injury SHAPING WHEN USING THE FENCE AS A GUIDE Using the fence is the safest and most satisfactory method of shaping a...

Page 22: ...ght body be shaped against the collars as shown in Fig 63 5 When shaping with collars and starting pin the Safe Guard II spindle guard supplied with your machine should always be used POSITION OF COLL...

Page 23: ...FEED AGAINST THE ROTATION OF THE CUTTER IMPORTANT If the work would be advanced to the cutter without the side support of the starting pin it would invariably be kicked back REPLACING SPINDLE CARTRID...

Page 24: ...f 6 Collars 3 4 hole 19 16 to 17 8 diameter Nos 43 266 43 267 43 268 43 269 43 270 43 271 No 43 308 Set of 5 Collars 1 hole 11 4 to 11 2 diameter Nos 43 321 43 322 43 323 43 324 43 325 No 43 309 Set o...

Page 25: ...Width 1 4 3 8 Cat No 42 070 42 071 Width 1 2 3 4 1 Cat No 42 072 42 073 42 074 Width 1 4 3 8 Cat No 42 035 42 036 Width 1 2 3 4 1 Cat No 42 037 42 038 42 039 Corner Round All 215 16 diameter 3 4 bore...

Page 26: ...with 1 2 T Bushing 11 4 Cat No 42 010 42 020 42 011 42 021 Face Cut Convex Rd Nose 17 Bevel Dia 41 2 6 41 2 6 Bore 3 4 with 1 2 T Bushing 11 4 3 4 with 1 2 T Bushing 11 4 Cat No 42 014 42 024 42 015...

Page 27: ...030 and 42 031 42 020 to 42 027 42 000 42 001 to 42 003 Cat No 42 125 42 126 42 127 Bore Change 11 4 to 1 3 4 to 1 2 3 4 to 1 2 Use With Single Cutters 3 to 6 Piece Cutter Sets Single Cutters Include...

Page 28: ...defective products This warranty is Delta s sole warranty and sets forth the customer s exclusive remedy with respect to defective products all other warranties express or implied whether of merchant...

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