Delta 36-444 Instruction Manual Download Page 3

3

ADDITIONAL SAFETY RULES FOR

TABLE SAWS

WARNING: FAILURE TO FOLLOW THESE RULES MAY RESULT IN SERIOUS PERSONAL INJURY.

SAVE THESE INSTRUCTIONS. 

Refer to them often 

and use them to instruct others. 

1

.

DO NOT OPERATE THIS MACHINE 

until

it is

assembled

and 

installed

according to the

instructions.

2.

OBTAIN ADVICE FROM YOUR SUPERVISOR,
instructor, or another qualified person

if you are not

familiar with the operation of this machine.

3.

FOLLOW ALL WIRING CODES

and recommended

electrical connections.

4.

USE THE GUARDS WHENEVER POSSIBLE. 

Check

to see that they are in place, secured, and working
correctly.

5.

AVOID KICKBACK by:

A. keeping blade sharp and free of rust and pitch.
B. keeping rip fence parallel to the saw blade.
C. using saw blade guard and spreader for every

possible operation, including all through sawing.

D. pushing the workpiece past the saw blade prior to

release.

E.

never ripping a workpiece that is twisted or
warped, or does not have a straight edge to guide
along the fence.

F.

using featherboards when the anti-kickback device
cannot be used.

G. never sawing a large workpiece that cannot be

controlled.

H. never using the fence as a guide when

crosscutting.

I.

never sawing a workpiece with loose knots or other
flaws.

6.

ALWAYS USE GUARDS, SPLITTER, AND ANTI-
KICKBACK FINGERS 

except when otherwise directed

in the manual.

7.

REMOVE CUT-OFF PIECES AND SCRAPS

from the

table before starting the saw. The vibration of the
machine may cause them to move into the saw blade
and be thrown out. After cutting, turn the machine off.
When the blade has 

come to a complete stop,

remove all debris.

8.

NEVER START THE MACHINE

with the workpiece

against the blade.

9.

HOLD THE WORKPIECE FIRMLY

against the miter

gauge or fence.

10.

NEVER 

run the workpiece between the fence and a

moulding cutterhead.

11.

NEVER 

perform “free-hand” operations. Use either the

fence or miter gauge to position and guide the
workpiece.

12.

USE PUSH STICK(S) 

for ripping a narrow workpiece. 

13.

AVOID AWKWARD OPERATIONS

AND HAND

POSITIONS 

where a sudden slip could cause a hand

to move into the blade.

14.

KEEP ARMS, HANDS, AND FINGERS

away from the

blade.

15.

NEVER 

have any part of your body in line with the path

of the saw blade.

16.

NEVER REACH AROUND 

or over the saw blade.

17.

NEVER 

attempt to free a stalled saw blade without first

turning the machine “OFF”.

18.

PROPERLY SUPPORT LONG OR WIDE 

workpieces.

19.

NEVER PERFORM LAYOUT, 

assembly or set-up work

on the table/work area when the machine is running.

20.

TURN THE MACHINE “OFF” AND DISCONNECT
THE MACHINE

from the power source before

installing or removing accessories, before adjusting or
changing set-ups, or when making repairs.

21.

TURN THE MACHINE “OFF”,

disconnect the machine

from the power source, and clean the table/work area
before leaving the machine. LOCK THE SWITCH IN
THE “OFF” POSITION to prevent unauthorized use.

22.

ADDITIONAL INFORMATION 

regarding the safe and

proper operation of this tool is available from the Power
Tool Institute, 1300 Summer Avenue, Cleveland, OH
44115-2851. Information is also available from the
National Safety Council, 1121 Spring Lake Drive,
Itasca, IL 60143-3201. Please refer to the American
National Standards Institute ANSI 01.1 Safety
Requirements for Woodworking Machines and the U.S.
Department of Labor OSHA 1910.213 Regulations.

Summary of Contents for 36-444

Page 1: ...51 0048 10 18 02 Copyright 2002 Delta Machinery To learn more about DELTA MACHINERY visit our website at www deltamachinery com For Parts Service Warranty or other Assistance please call 1 800 223 7278 In Canada call 1 800 463 3582 Shown with Model 36 448 UniRipTM Fence System ...

Page 2: ...ry to get caught in moving parts Nonslip footwear is recommended Wear protective hair covering to contain long hair 12 SECURE WORK Use clamps or a vise to hold work when practical It s safer than using your hand and frees both hands to operate tool 13 DON T OVERREACH Keep proper footing and balance at all times 14 MAINTAIN TOOLS IN TOP CONDITION Keep tools sharp and clean for best and safest perfo...

Page 3: ...lade has come to a complete stop remove all debris 8 NEVER START THE MACHINE with the workpiece against the blade 9 HOLD THE WORKPIECE FIRMLY against the miter gauge or fence 10 NEVER run the workpiece between the fence and a moulding cutterhead 11 NEVER perform free hand operations Use either the fence or miter gauge to position and guide the workpiece 12 USE PUSH STICK S for ripping a narrow wor...

Page 4: ...e the tool is connected to an outlet having the same configuration as the plug No adapter is available or should be used with this tool If the tool must be re connected for use on a different type of electric circuit the re connection should be made by qualified service personnel and after re connection the tool should comply with all local codes and ordinances WARNING IN ALL CASES MAKE CERTAIN TH...

Page 5: ...lade guard with splitter and anti kickback attachment convenient up front blade raising and tilting controls and 10 blade Fig D Fig D MINIMUM GAUGE EXTENSION CORD RECOMMENDED SIZES FOR USE WITH STATIONARY ELECTRIC TOOLS Ampere Total Length Gauge of Rating Volts of Cord in Feet Extension Cord 0 6 120 up to 25 18 AWG 0 6 120 25 50 16 AWG 0 6 120 50 100 16 AWG 0 6 120 100 150 14 AWG 6 10 120 up to 25...

Page 6: ...inted surfaces with a good quality household floor paste wax Fig 2 illustrates the components of the table saw Fig 3 illustrates the components of the saw stand NOTE The fence system components will be illustrated in the particular instruction manual for that product 1 Contractor s Saw 2 Blade Tilting Handwheel 3 Handwheel Lock Knob 4 Blade Guard and Splitter Assembly 5 Table Insert 6 Miter Gage F...

Page 7: ... Fig 3 1 2 3 4 5 6 7 8 9 10 1 Combination Dust Chute Support Panel 2 Motor Pulley 3 Motor 4 Pulley Guard 5 Drive Belt 6 Motor Mounting Plate 7 Rear Leg Panel 8 Hardware 9 Rubber Feet 4 10 Front Leg Panel ...

Page 8: ...the dust chute support panel A Fig 6 is located under the lip of front stand panel B 3 Assemble the other end of dust chute and support panel A Fig 7 to rear stand panel F as shown with four 10 32 x 1 2 screws and 10 32 hex nuts which are shown at C NOTE Do not completely tighten stand hardware at this time B A A B A C C F Fig 8 ASSEMBLING SAW TO STAND 1 Turn saw table face down Place stand B Fig ...

Page 9: ...ing handwheel A and locking lever E assembled to the saw E F G D B A C A E 4 Push down on the top of the saw E Fig 9 until the stand legs F are positioned firmly on the floor surface Securely tighten all saw and stand mounting hardware Note that panel G is not only a support for a stand but also serves as a dust chute 5 Fig 9 illustrates the saw assembled to the stand NOTE If it becomes necessary ...

Page 10: ... 12 using four 5 16 carriage bolts flat washers star washers and hex nuts C Assemble bolts through holes assemble flat washers star washers and hex nuts NOTE Do not completely tighten hardware at this time A C B Fig 13 Fig 15 Fig 14 ASSEMBLING MOTOR AND MOTOR MOUNTING PLATE TO SAW WARNING DISCONNECT MACHINE FROM POWER SOURCE 1 Position motor and motor mounting plate A Fig 13 below bracket B to all...

Page 11: ...nd pulley guard bracket G Fig 18 between the motor base plate M and motor mounting plate L as shown Do not completely tighten the four hex nuts that fasten the motor to the motor mounting plate at this time 5 Position belt and pulley guard bracket G Fig 19 so the motor pulley B is centered and through the hole in the belt and pulley guard bracket as shown 6 Using a straight edge A Fig 19 align the...

Page 12: ...NT Make certain the outer cover does not interfere with the drive belt and the motor pulley D E Fig 23 CONNECTING MOTOR CORD TO SWITCH ASSEMBLY WARNING DISCONNECT MACHINE FROM POWER SOURCE 1 Insert the pronged motor plug A Fig 23 into the female receptacle B of switch to motor cord C 2 The motor cord connected to the switch assembly is shown at A Fig 24 C B A Fig 24 OVERLOAD PROTECTION The motor f...

Page 13: ... in Fig 25 Fig 25 Fig 26 Fig 27 ASSEMBLING BLADE GUARD AND SPLITTER ASSEMBLY WARNING DISCONNECT MACHINE FROM POWER SOURCE 1 Fasten the rear splitter mounting bracket A Fig 26 to the rear trunnion using the two 1 4 20 x 3 4 hex head screws B and flat washers Do not completely tighten the two screws B at this time 2 With two 7 8 wrenches supplied remove the saw blade from the saw Raise saw arbor to ...

Page 14: ...32 G L M Fig 33 L K Fig 31 G L J 8 Fasten the rear of the blade guard and splitter bracket assembly G Fig 31 to the rear splitter mounting bracket using 5 16 18 x 5 8 carriage bolt J flat washer and hex nut Assemble carriage bolt through hole add flat washer then hex nut and tighten IMPORTANT The splitter G Fig 31 has a notch L cut in the top edge as shown This feature will enable the blade guard ...

Page 15: ...rd when it is installed in the table opening NOTE Table insert adjustment is described later in ADJUSTING TABLE INSERT L P Fig 37 Fig 38 ASSEMBLING EXTENSION WING 1 Assemble extension wing A Fig 37 to the saw table using three 7 16 20 x 3 4 screws B and flat washers C only one of each is shown 2 With a straight edge D Fig 37 make certain the extension wing A is level with the saw table before tigh...

Page 16: ...AW FROM THE STAND OPERATING CONTROLS AND ADJUSTMENTS Fig 39 Fig 40 A B A Fig 41 LOCKING SWITCH IN THE OFF POSITION IMPORTANT When the machine is not in use the switch should be locked in the OFF position to prevent unauthorized use using a padlock C Fig 41 with a 3 16 diameter shackle C STARTING AND STOPPING SAW 1 The on off switch is located underneath the switch shield A Fig 39 To turn the saw O...

Page 17: ...CT MACHINE FROM POWER SOURCE 1 Raise the saw blade to its highest position 2 Set the blade at 90 degrees to the table by turning the blade tilting handwheel counterclockwise as far as it will go 3 Using a combination square A Fig 43 check to see if the blade is at 90 degrees to the table surface as shown 4 If the blade is not at 90 degrees to the table loosen set screw B Fig 43 with allen wrench C...

Page 18: ... loose or too tight an adjustment can be made by equally tightening or loosening two screws C as necessary NOTE It will be necessary to remove the cursor D Fig 48 to make this adjustment IMPORTANT THE BLADE FLANGE IS SET PARALLEL TO THE MITER GAGE SLOT AT THE FACTORY AND THE RIP FENCE MUST BE PROPERLY ALIGNED TO THE MITER GAGE SLOT IN ORDER TO PREVENT KICKBACK WHEN RIPPING 2 Position the fence B F...

Page 19: ...en lock knob A Fig 50 and move the body of the miter gage C to the desired angle The miter gage body will stop at 90 degrees and 45 degrees both right and left To rotate the miter gage body past these points the stop link D Fig 50 must be moved up and out of the way The miter gage is equipped with a special washer E Fig 51 and flat head screw F which are to be assembled to the end of the miter gag...

Page 20: ...the saw table and assemble outside blade flange and arbor nut With wrench B Fig 54 on the flats of the arbor to keep it from turning tighten arbor nut by turning wrench A counterclockwise 5 Replace table insert STORING THE MITER GAGE RIP FENCE AND ARBOR WRENCHES 1 When not in use the miter gage A Fig 55 can be stored through the hole located at the front side of the stand as shown 2 The rip fence ...

Page 21: ...o give the work a little sideways shift to move the work slightly away from the saw blade Never pick up any short length of free work from the table while the saw is running Never touch a cut off piece unless it is at least a foot long For added safety and convenience the miter gage can be fitted with an auxiliary wood facing C as shown in Fig 58 that should be at least 1 inch higher than the maxi...

Page 22: ...osing and binding the blade Make sure rip fence is securely locked before operating the saw 1 Start the motor and advance the work holding it down and against the fence Never stand in the line of the saw cut when ripping Hold the work with both hands and push it along the fence and into the saw blade as shown in Fig 61 The work can then be fed through the saw blade with one or two hands After the ...

Page 23: ...erly The moulding cutterhead A Fig 66 is assembled to the saw arbor in the same manner as the saw blade The guard splitter and anti kickback finger assembly cannot be used when moulding and must be removed from the saw In place of the guard auxiliary jigs or fixtures and push sticks and featherboards should be used Also the accessory moulding cutterhead table insert B Fig 66 must be used in place ...

Page 24: ...ol the exact width of groove A 1 4 groove is cut by using the two outside saws The teeth of the saws should be positioned so that the raker on one saw is beside the cutting teeth on the other saw Fig 68 Fig 69 Fig 70 Fig 71 The dado head set D Fig 71 is assembled to the saw arbor in the same manner as the saw blade The guard splitter and anti kickback finger assembly cannot be used when dadoing an...

Page 25: ...e until the cut is completed An 8 high flat board can be clamped to the rip fence and the featherboard can be clamped to the 8 high board Use featherboards for all non thru sawing operations where the guard and splitter assembly must be removed Always replace the guard and splitter assembly when the non thru sawing operation is completed Fig 73 Further information on the safe and proper operation ...

Page 26: ...mplete the feed and can easily be made from scrap material by following the pattern shown in Fig 74 Fig 74 PUSH STICK MAKE FROM 1 2 OR 3 4 WOOD OR THICKNESS LESS THAN WIDTH OF MAT L TO BE CUT CUT OFF HERE TO PUSH 1 4 WOOD CUT OFF HERE TO PUSH 1 2 WOOD NOTCH TO HELP PREVENT HAND FROM SLIPPING 1 2 SQUARES ...

Page 27: ...nce Systems up to 52 for mounting the No 34 976 Delta Uniguard Blade Guard Mounting hardware included Fig 75 Biesemeyer T Square Table Saw Blade Guard System The Biesemeyer Model 78 960 T Square Table Saw Blade Guard System Fig 76 is an accessory that can be used in place of the standard blade guard that is supplied with the Contractor s Saw Catalog Listing Blesemeyer T Square Blade Guard Systems ...

Page 28: ...er s exclusive remedy with respect to defective products all other warranties express or implied whether of merchantability fitness for purpose or otherwise are expressly disclaimed by Delta PARTS SERVICE OR WARRANTY ASSISTANCE All Delta Machines and accessories are manufactured to high quality standards and are serviced by a network of Porter Cable Delta Factory Service Centers and Delta Authoriz...

Page 29: ...29 NOTES ...

Page 30: ...30 NOTES ...

Page 31: ...31 NOTES ...

Page 32: ...st Southern Avenue Suite 105 Phone 602 437 1200 Fax 602 437 2200 CALIFORNIA Ontario 91761 Los Angeles 3949A East Guasti Road Phone 909 390 5555 Fax 909 390 5554 San Leandro 94577 Oakland 3039 Teagarden Street Phone 510 357 9762 Fax 510 357 7939 COLORADO Arvada 80003 Denver 8175 Sheridan Blvd Unit S Phone 303 487 1809 Fax 303 487 1868 FLORIDA Davie 33314 Miami 4343 South State Rd 7 441 Unit 107 Pho...

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