background image

 

11

THERMAL CURVES 

 

Figure 24: 

Hot spot location 

The allowed maximum hot spot temperature is defined at 114

 

THERMAL CONSIDERATIONS 

 
Thermal management is an important part of the 
system design. To ensure proper, reliable operation, 
sufficient cooling of the power module is needed over 
the entire temperature range of the module. Convection 
cooling is usually the dominant mode of heat transfer. 
 
Hence, the choice of equipment to characterize the 
thermal performance of the power module is a wind 
tunnel.

 

 

Thermal Testing Setup 

 

Delta’s DC/DC power modules are characterized in 
heated vertical wind tunnels that simulate the thermal 
environments encountered in most electronics 
equipment. This type of equipment commonly uses 
vertically mounted circuit cards in cabinet racks in which 
the power modules are mounted. 
 
The following figure shows the wind tunnel 
characterization setup. The power module is mounted 
on a test PWB and is vertically positioned within the 
wind tunnel. The space between the neighboring PWB 
and the top of the power module is constantly kept at 
6.35mm (0.25’’). 

 

Thermal Derating 
 

Heat can be removed by increasing airflow over the 
module.  The module’s maximum device temperature is 
114 

 and the measured location is illustrated in Figure 

24.  To enhance system reliability, the power module 
should always be operated below the maximum 
operating temperature. If the temperature exceeds the 
maximum module temperature, reliability of the unit 
may be affected. 
 

Note: Wind Tunnel Test Setup Figure Dimensions are in millimeters and (Inche

12.7 (0.5”) 

MODULE 

AIR FLOW 

50.8 (2.0”) 

FACING PWB

PWB 

AIR VELOCITY
AND AMBIENT 

TEMPERATURE 

MEASURED BELOW 

THE MODULE

Figure 23: 

Wind tunnel test setup 

 

Summary of Contents for Q48SR

Page 1: ... wide range of ambient operating conditions The wide range trimmable output feature allows the user to both reduce and standardize part numbers across different and or migrating voltage requirements This model covers the output range of 0 8V to 1 9V at 40A Delphi Series Q48SR 165W Quarter Brick Family DC DC Power Modules 48V in 1 8V 40A out Datasheet DS_Q48SR1R840_12212004 Delta Electronics Inc AP...

Page 2: ...ull Load 1µF ceramic 10µF tantalum 20 100 mV RMS Full Load 1µF ceramic 10µF tantalum 10 20 mV Operating Output Current Range 0 40 A Output DC Current Limit Inception Output Voltage 10 Low 105 130 DYNAMIC CHARACTERISTICS Output Voltage Current Transient 48V 10µF Tan 1µF Ceramic load cap 0 1A µs Positive Step Change in Output Current 50 Io max to 75 Io max 50 150 mV Negative Step Change in Output Cu...

Page 3: ...ltage at 25 C Vout 1 8V Figure 2 Power dissipation vs load current for minimum nominal and maximum input voltage at 25 C Vout 1 8V 60 65 70 75 80 85 10 20 30 40 OUTPUT CURRENT A EFFICIENCY 36Vin 48Vin 75Vin 0 0 2 0 4 0 6 0 8 0 10 0 12 0 14 0 10 20 30 40 OUTPUT CURRENT A POWER DISSIPATION W 36Vin 48Vin 75Vin Figure 3 Efficiency vs load current for minimum nominal and maximum input voltage at 25 C V...

Page 4: ...A Io 24A Io 4A Figure 5 Efficiency vs output voltage for minimum nominal and maximum input voltage at 25 C Iout 40A Figure 6 Power dissipation vs output voltage for minimum nominal and maximum input voltage at 25 C Iout 40A 75 77 79 81 83 85 87 89 91 93 95 0 8 1 0 1 2 1 4 1 6 1 8 OUTPUT VOLTAGE V EFFICIENCY 36Vin 48Vin 75Vin 5 0 6 0 7 0 8 0 9 0 10 0 11 0 12 0 13 0 14 0 15 0 0 8 1 0 1 2 1 4 1 6 1 8...

Page 5: ...rom the module Figure 11 Output voltage response to step change in load current 75 50 75 of Io max di dt 2 5A µs Load cap 470µF 35mΩ ESR solid electrolytic capacitor and 1µF ceramic capacitor Top Trace Vout 100mV div Bottom Trace Iout 20A div Scope measurement should be made using a BNC cable length shorter than 20 inches Position the load between 51 mm to 76 mm 2 inches to 3 inches from the modul...

Page 6: ... input voltage and rated load current 5 mA div Vo Vo 10u 1u Copper Strip SCOPE RESISTIVE LOAD Figure 15 Output voltage noise and ripple measurement test setup Figure 16 Output voltage ripple at nominal input voltage and rated load current 20 mV div Load capacitance 1µF ceramic capacitor and 10µF tantalum capacitor Bandwidth 20 MHz Scope measurement should be made using a BNC cable length shorter t...

Page 7: ...STICS CURVES 0 0 0 2 0 4 0 6 0 8 1 0 1 2 1 4 1 6 1 8 2 0 0 10 20 30 40 50 60 LOAD CURRENT A OUTPUT VOLTAGE V Vin 48V Figure 17 Output voltage vs load current showing typical current limit curves and converter shutdown points ...

Page 8: ...ding a 10 to 100 µF electrolytic capacitor ESR 0 7 Ω at 100 kHz mounted close to the input of the module to improve the stability Layout and EMC Considerations Delta s DC DC power modules are designed to operate in a wide variety of systems and applications For design assistance with EMC compliance and related PWB layout issues please contact Delta s technical support team An external input filter...

Page 9: ...ent exceeds the OCP set point the modules will automatically shut down hiccup mode The modules will try to restart after shutdown If the overload condition still exists the module will shut down again This restart trial will continue until the overload condition is corrected Over Voltage Protection The modules include an internal output over voltage protection circuit which monitors the voltage on...

Page 10: ...n i e 40 is written as 0 4 Ex When trim down to 0 8V from 1 8V Vonom 1 8V 1 8 0 8 1 8 0 5556 Ω Ω K K K down Rtrim 7 11 5556 0 10 Ω k The output voltage can be increased by both the remote sense and the trim however the maximum increase allowed is the larger of either the remote sense spec or the trim spec not the sum of both When using remote sense and trim the output voltage of the module is usua...

Page 11: ...uit cards in cabinet racks in which the power modules are mounted The following figure shows the wind tunnel characterization setup The power module is mounted on a test PWB and is vertically positioned within the wind tunnel The space between the neighboring PWB and the top of the power module is constantly kept at 6 35mm 0 25 Thermal Derating Heat can be removed by increasing airflow over the mo...

Page 12: ...FM Q48SR1R840 Standard Output Current vs Ambient Temperature and Air Velocity Vin 48V Vo 1 5V Tranverse Orientation 0 5 10 15 20 25 30 35 40 45 20 25 30 35 40 45 50 55 60 65 70 75 80 85 Ambient Temperature Output Current A Natural Convection 100LFM 200LFM 300LFM 400LFM 500LFM 600LFM Figure 25 Output current vs ambient temperature and air velocity Vin 48V Vout 1 8V transverse orientation Q48SR1R840...

Page 13: ...t Negative input voltage Remote ON OFF Positive input voltage Positive output voltage Positive remote sense Output voltage trim Negative remote sense Negative output voltage Notes 1 2 3 Pins 1 3 5 7 are 1 00mm 0 040 diameter Pins 4 and 8 are 1 50mm 0 060 diameter All pins are copper with tin plating ...

Page 14: ...t fixed output voltages CONTACT www delta com tw dcdc USA Telephone East Coast 888 335 8201 West Coast 888 335 8208 Fax 978 656 3964 Email DCDC delta corp com Europe Telephone 41 31 998 53 11 Fax 41 31 998 53 53 Email DCDC delta es tw Asia the rest of world Telephone 886 3 4526107 x6220 Fax 886 3 4513485 Email DCDC delta com tw WARRANTY Delta offers a two 2 year limited warranty Complete warranty ...

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