Delta Electronics MCS-1800 Installation, Operation And Maintenance Manual Download

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DELTA MCS-

00 Power S

helf

Installation, Operation and

Maintenance Manual

Summary of Contents for MCS-1800

Page 1: ...www deltaww com DELTA MCS 1800 Power Shelf Installation Operation and Maintenance Manual...

Page 2: ...Delta MCS 1800 3U Power Shelf Installation Operations and Maintenance Manual DELTA ELECTRONICS INC...

Page 3: ...ion and Adjustment 3 4 3 4 System Alarm 3 5 3 5 PSU Block Diagram 3 5 3 6 PSU Operating Principle 3 5 4 Alarm Control Unit 4 1 4 1 Description 4 1 4 2 Specifications 4 1 4 3 Alarm Control Unit Block D...

Page 4: ...3 Basic Functional Verification 7 2 No Load Start Up 7 1 7 4 DC Load Connections 7 1 7 5 System Functionality Check 7 1 7 6 System Operation 7 1 8 System Alarms and Troubleshooting 8 1 8 1 AC Fail Vol...

Page 5: ...al hazard to either the equipment or the craftsperson if the warning is not followed 1 2 Safety Notice Delta Energy Systems is not liable for any hazards incurred by not following proper safety proced...

Page 6: ...larm thresholds are set from RMS The ALU also provides automatic derating of the output power over the whole operating line voltages Figure 1 shows different functional blocks of the system 2 2 Produc...

Page 7: ...city 200Amps Max 3 Rectifier 24V 50A 1 4 4 Control and Supervisory Figure 1 shows a front view of shelf Environmental Data System Environmental Data Specification Value Operating temperature 0 to 50 S...

Page 8: ...C 36Amps Max 2 System Capacity 90Amps Max 3 Rectifier 48V 30A 1 3 4 Control and Supervisory 5 Load Distribution 100A Breaker 4 Single Pole 6 Low Voltage Disconnect Switch 100A 1 Single Pole at Battery...

Page 9: ...4 2 Output Table 2 displays the system output specifications Table 2 System Output Specifications Specification Value DC Volts 38 60 VDC 48V Version 20 30 VDC 24V Version Load regulation 1 Line regula...

Page 10: ...DELTA MCS 1800 3U Power Shelf Installation Operations and Maintenance Manual 2 5 2 4 4 Mechanical Data Dimension Value Height 5 2 in 132mm Depth 10 35 in 263mm Width 3 3 in 83 6mm...

Page 11: ...tor correction of greater than 0 99 for maximum AC utilization Each module is equipped with an AC switch located at the front of the module Figure 3 shows a front view of PSU Note The equipment is onl...

Page 12: ...of Rated Output Current Noise Audio Band Wide Band Acoustic 2mV 20 mVrms 10 KHz to 100 MHz 55 dBA 1M Current Sharing 5 of Rated Output Current Dynamic Response 10 to 90 Load Change Overshoot 5 Rated O...

Page 13: ...3 3 Kg 7 26 lbs EMI FRI suppression Conforms to EN 55022 BS 6527 FCC Part 15 Subpart J and CISPR 22 Class A Current harmonic Conforms to EN 61000 3 2 A12 EN 60555 2 IEC 1000 3 2 Class A Voltage fluct...

Page 14: ...ier adjustments must be done sequentially from the first through the fourth rectifier with AC applied All adjustments must be made with no load and the batteries disconnected to ensure adjustment accu...

Page 15: ...he I I test points 2 Place a small screwdriver in the CL adjustment point 3 Turn the variable resistor counterclockwise to increase the value Turn the variable resistor clockwise to decrease the curre...

Page 16: ...rrent according to the following table Figure 2 shows a front view of Alarm control unit Table 13 Voltage Ranges Input Voltage Range Output 90 150 VAC 50 150 175 VAC 80 176 275 VAC 100 The module is h...

Page 17: ...em 4 2 3 Indicators Table 15 displays the ALU indicators Table 15 ALU Indicators Indicator Color Function Description LED1 Green FL System Float State LED2 Yellow EQU System Equalize State LED3 Red HV...

Page 18: ...4 DC Low Voltage Alarm HV The alarm condition exists when the DC output voltage is higher than the parameter setting LV The alarm condition exists when the DC output voltage is lower than the paramete...

Page 19: ...ction RJ45 Optional 4 2 10 Parameter Modify Enter the Remote monitoring software or use the internet Brower to modify the parameter 4 3 Alarm Control Unit Block Diagram Refer to Figure 7 4 4 Settings...

Page 20: ...EQUALIZE 56 4VDC 48V System 28 2VDC 24V System Steps 0 1V LVDS Trip Voltage Function Sets LVDS trip voltage Default 42VDC 48V System 22VDC 24V System Recovery When one rectifier work normally and not...

Page 21: ...control Description CSU automatically shuts down SMR in case of DC high voltage Users can manually shut down SMR from Remote Management System SMR Shutdown 1 3 Floating Equalize control Function SMR f...

Page 22: ...y Connections System equipped with PDU The battery connections which are behind the distribution module should be made through the breaker BAT for battery positive and BAT for battery negative 5 4 Bat...

Page 23: ...is isolation 2 Loosen the fixed thumbscrew on the rectifier and pull the rectifier out 3 Loosen the fixed thumbscrew on the ALU panel and pull the ALU out 4 Reverse the procedure to install the rectif...

Page 24: ...minal Block Pin Assignments Alarm Description ACF AC Fail MAJ Major HVSD High Voltage Shutdown HV High Voltage Alarm LV Low Voltage Alarm LVD Low Voltage Disconnect FA Fuse Alarm MIN Minor 2 Each alar...

Page 25: ...for alarm and status conditions 7 3 Basic Functional Verification After system start up basic functional verification should proceed as follows 1 Check the ALU status and alarm LEDs 2 Compare the rec...

Page 26: ...the DC voltage falls below the HVSD threshold voltage and push the HVSD RST Button then the system recovers The ALU extinguishes the HVSD LED returns the rectifiers to service and closes the normally...

Page 27: ...ow Voltage Disconnect Alarm System equipped with PDU 8 5 1 Description During an AC Fail condition the rectifiers are shut down and the reserve batteries begin to discharge When the battery cells disc...

Page 28: ...LU failure the rectifiers status changes from equalize to float or remains in the float condition The LVBD does not open during an ALU failure 8 7 2 Troubleshooting To troubleshoot the ALU fail condit...

Page 29: ...o clean Warning Do not use a spray cleanser to clean the equipment Using a spray cleanser directly on the equipment can result in serious equipment damage 9 2 Removing and Replacing a Rectifier Unit 9...

Page 30: ...European Community CISPR International Special Committee on Radio Interference CL Current Limit CUL Canadian Underwriters Laboratory D E EMI Electro Magnetic Interference ESD Electrostatic Discharge F...

Page 31: ...S Low Voltage Disconnect Switch M M Meter Max Maximum MHz Megahertz Mm Millimeter Ms Millisecond MTBF Mean Time Between Failure MV Millivolt mVrms Millivolt root root mean square N NEMA National Elect...

Page 32: ...a MCS 1800 3U Power Shelf Installation Operations and Maintenance Manual 10 3 TB Terminal Block THD Total Harmonic Distortion U UL Underwriters Laboratory V V Volt VAC Volts AC VDC Volts DC W W Watt X...

Page 33: ...Delta MCS 1800 3U Power Shelf ATTACHMENT DELTA ELECTRONICS INC...

Page 34: ...gure 1 ES 48 120 JAAxx ES 24 200 JAAxx 48V 24VPower Shelf Power Shelf R F A Alarm Control Unit A C O N C L A C O N Power Supply Unit O N O F F A C O F F O F F A C O N O N I C L F L O I R F A C L A C O...

Page 35: ...tion Operations and Maintenance Manual REV 00 A 2 Figure 1 1 ES 48 120 JAAxx ES 24 200 JAAxx DC Output Lug Distribution DETAIL A EXT Breaker Trip Signal I P Alarm Relay Output PDU Detect Control Signa...

Page 36: ...DELTA MCS 1800 3U Power Shelf Installation Operations and Maintenance Manual REV 00 A 3 Figure 1 2 ES 48 120 JAAxx ES 24 200 JAAxx Signal connection Connectors for External Distribution Unit...

Page 37: ...allation Operations and Maintenance Manual REV 00 A 4 Figure 1 3 ES 48 120 JAAxx ES 24 200 JAAxx Battery Temperature and Alarm Relay Output Connectors BATTERY TEMPERATURE DETECT SIGNAL INPUT ALARM REL...

Page 38: ...DELTA MCS 1800 3U Power Shelf Installation Operations and Maintenance Manual REV 00 A 5 Figure 1 4 ES 48 120 JAAxx Shelf Wiring MCS 1800 Series Shelf...

Page 39: ...DELTA MCS 1800 3U Power Shelf Installation Operations and Maintenance Manual REV 00 A 6 Figure 1 5 ES 24 200 JAAxx Shelf Wiring Diagram...

Page 40: ...DELTA MCS 1800 3U Power Shelf Installation Operations and Maintenance Manual REV 00 A 7 Figure 2 ES 48 90 JBAxx 48V Power Shelf With PDU...

Page 41: ...DELTA MCS 1800 3U Power Shelf Installation Operations and Maintenance Manual REV 00 A 8 Figure 2 1 ES 48 90 JBAxx DC Output Lug Distribution...

Page 42: ...DELTA MCS 1800 3U Power Shelf Installation Operations and Maintenance Manual REV 00 A 9 Figure 2 2 ES 48 90 JBAxx Load Cable and Battery String Connection Terminals...

Page 43: ...DELTA MCS 1800 3U Power Shelf Installation Operations and Maintenance Manual REV 00 A 10 Figure 2 3 ES 48 90 JBAxx Battery Temperature and Alarm Relay Output Connectors...

Page 44: ...DELTA MCS 1800 3U Power Shelf Installation Operations and Maintenance Manual REV 00 A 11 Figure 2 4 ES 48 90 JBAxx Battery and Load Breaker Distribution...

Page 45: ...DELTA MCS 1800 3U Power Shelf Installation Operations and Maintenance Manual REV 00 A 12 Figure 2 5 ES 48 90 JBAxx Shelf Wiring MCS 1800 Series Shelf...

Page 46: ...al REV 00 A 13 Figure 3 ES 48 90 JFAxx 48V Power Shelf With PDU R F A C L F L O I I A C O N C L I C L F L O I R F A A C O N C L I F L O C L I R F A A C O N C L O F F A C O N O F F A C O N O F F A C O...

Page 47: ...DELTA MCS 1800 3U Power Shelf Installation Operations and Maintenance Manual REV 00 A 14 Figure 3 1 ES 48 90 JFAxx Alarm Relay Output connectors Alarm Relay Output DETAIL A...

Page 48: ...DELTA MCS 1800 3U Power Shelf Installation Operations and Maintenance Manual REV 00 A 15 Figure 3 2 ES 48 90 JFAxx AC Input Connector AC INPUT TERMINAL USE 1015 6AWG 10AWG...

Page 49: ...DELTA MCS 1800 3U Power Shelf Installation Operations and Maintenance Manual REV 00 A 16 Figure 3 3 ES 48 90 JFAxx Battery Temperature BATTERY TEMPERATURE DETECT SIGNAL INPUT...

Page 50: ...perations and Maintenance Manual REV 00 A 17 Figure 3 4 ES 48 90 JFAxx DC Output Lug Distribution LOAD 48V TERMINAL USE 1015 4AWG 8AWG BATT 0V TERMINAL USE 1015 4AWG 8AWG LOAD 0V TERMINAL USE 1015 4AW...

Page 51: ...DELTA MCS 1800 3U Power Shelf Installation Operations and Maintenance Manual REV 00 A 18 Figure 3 5 ES 48 90 JFAxx Shelf Wiring MCS 1800 Series Shelf...

Page 52: ...nd Maintenance Manual REV 00 A 20 Figure 4 Alarm Control Unit System Voltage Measurment System Current Measurement Manual Float Equalizing Button High Voltage Shut Down Reset SMR RFA Warning Reset Ala...

Page 53: ...ions and Maintenance Manual REV 00 A 21 Figure 4 1 Alarm Control Unit System Voltage Measurment System Current Measurement Manual Float Equalizing Button High Voltage Shut Down Reset SMR RFA Warning R...

Page 54: ...DELTA MCS 1800 3U Power Shelf Installation Operations and Maintenance Manual REV 00 A 22 Figure 5 Power Supply Unit...

Page 55: ...imit Detection Temp Sensor Lock Off Breaker or Fuse Fail FL EQU Exchange Signal SMR Fail Reset HVSD Alarm Reset SMR Current 1 5 Load Current 1 Batt Temperature DC Voltage AC voltage Current Alarm Outp...

Page 56: ...al REV 00 A 24 Figure 7 SMR Block Diagram Input Fuse Inrush C K T EMI Filter I P Bridg e PFC Boost Convert er PFC Controller Full B id Phase Shift DC DC C Output Rectifier Aux Power Driver C K T Fan C...

Page 57: ...PEI OFFICE 186 RUEY KUANG ROAD NEIHU TAIPEI 114 TAIWAN R O C TEL 886 2 87972088 FAX 886 2 87972120 CHUNGLI PLANT 3 TUNG YUAN ROAD CHUNGLI INDUSTRIAL ZONE CHUNGLI TAOYUAN HSIEN 320 TAIWAN R O C TEL 886...

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