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Dell 5330dn - Workgroup Laser Printer B/W, Service Manual

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Dell 5330dn - Workgroup Laser Printer B/W Service Manual Download Page 5

Continued

 

5.19  Cassette Unit •••••••••••••••••••••••••••••••••••••••••••••••••••••• 5-46

 

5.20  SCF Unit •••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 5-48

 

5.21  Expander ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 5-51

 

5.22  Main_HCF•••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 5-55

 

5.23  HOU-L_HCF1 ••••••••••••••••••••••••••••••••••••••••••••••••••••• 5-57

 

5.24  HOU-L_HCF2 ••••••••••••••••••••••••••••••••••••••••••••••••••••• 5-59

 

5.25  HOU-L_HCF3 ••••••••••••••••••••••••••••••••••••••••••••••••••••• 5-61

 

5.26  LIFT_L_HCF ••••••••••••••••••••••••••••••••••••••••••••••••••••••• 5-63

 

5.27  LIFT_R_HCF •••••••••••••••••••••••••••••••••••••••••••••••••••••• 5-65

 

5.28  CASSETTE_HCF ••••••••••••••••••••••••••••••••••••••••••••••••• 5-67

 

5.29  DOOR FRONT_HCF •••••••••••••••••••••••••••••••••••••••••••• 5-69

 

5.30  HOU-UPPER_HCF •••••••••••••••••••••••••••••••••••••••••••••• 5-71

 

5.31  PICKUP_HCF ••••••••••••••••••••••••••••••••••••••••••••••••••••• 5-73

 

5.32  DRIVE_HCF ••••••••••••••••••••••••••••••••••••••••••••••••••••••• 5-75

 

5.33  SUB-DRIVE_HCF •••••••••••••••••••••••••••••••••••••••••••••••• 5-77

 

5.34  CLUTCH_HCF •••••••••••••••••••••••••••••••••••••••••••••••••••• 5-79

6.   System Diagram

 

6.1  Block Diagram ••••••••••••••••••••••••••••••••••••••••••••••••••••••••6-1

 

6.2  Connection Diagram  ••••••••••••••••••••••••••••••••••••••••••••••••6-2

7.   Reference information

 

7.1  Tool for Troubleshooting ••••••••••••••••••••••••••••••••••••••••••••7-1

 

7.2  Acronyms and Abbreviations •••••••••••••••••••••••••••••••••••••••7-2

 

7.3  Select a location for the printer ••••••••••••••••••••••••••••••••••••7-4

 

7.4  The Sample Pattern for the Test ••••••••••••••••••••••••••••••••••7-5

 7.5 

Installing 

Accessories 

••••••••••••••••••••••••••••••••••••••••••••••••7-6

 

    7.5.1 Precautions When Installing Printer Accessories •••••••••7-6

 

    7.5.2 Installing Printer Memory ••••••••••••••••••••••••••••••••••••••7-6

Summary of Contents for 5330dn - Workgroup Laser Printer B/W

Page 1: ...Dell 5330dn Service Manual 31 Aug 2008 ...

Page 2: ...ten permission of Dell Inc is strictly forbidden Trademarks used in this text Dell and the DELL logo are trademarks of Dell Inc Other trademarks and trade names may be used in this document to refer to the entities claiming the marks and names of their products Dell Inc disclaims any proprietary interest in trademarks and trade names other than its own ...

Page 3: ...y cause bodily injury 1 4 1 3 ESD Precautions 1 5 2 Product spec and feature 2 1 Product Specifications 2 1 2 1 1 Product Overview 2 1 2 1 2 Specifications 2 1 2 2 System Overview 2 8 2 2 1 Printer Components 2 8 2 2 2 System Layout 2 19 2 2 3 Engine H W Specifications 2 23 2 2 4 Engine F W 2 28 3 Disassembly and Reassembly 3 1 General Precautions on Disassembly 3 1 3 2 General Disassembly 3 2 4 Adju...

Page 4: ...e and solution of the paper feeding 4 28 4 2 4 The cause and solution of the malfunction 4 37 5 ExplodedView and Parts list Thumbnail 5 2 5 1 Main 5 4 5 2 Housing_Cover 5 7 5 3 Top Cover 5 9 5 4 Rear Cover 5 11 5 5 Cover MP 5 13 5 6 Knock Up MP 5 15 5 7 Frame1 5 17 5 8 Frame2 5 18 5 9 Exit Solenoid 5 24 5 10 DEVE Motor 5 26 5 11 Main Motor 5 28 5 12 Idle Gear Unit 5 30 5 13 Feed Unit 5 32 5 14 Fee...

Page 5: ..._HCF 5 71 5 31 PICKUP_HCF 5 73 5 32 DRIVE_HCF 5 75 5 33 SUB DRIVE_HCF 5 77 5 34 CLUTCH_HCF 5 79 6 System Diagram 6 1 Block Diagram 6 1 6 2 Connection Diagram 6 2 7 Reference information 7 1 Tool for Troubleshooting 7 1 7 2 Acronyms and Abbreviations 7 2 7 3 Select a location for the printer 7 4 7 4 The Sample Pattern for the Test 7 5 7 5 Installing Accessories 7 6 7 5 1 Precautions When Installing...

Page 6: ...Continued 7 5 3 Installing USB Font Card 7 9 7 5 4 Installing Optional Tray 7 8 7 5 5 Installing High Capacity Feeder 7 13 7 5 6 Using the Hard Disk 7 16 7 5 7 Installing an Output Expander 7 21 ...

Page 7: ...ctric shock or fire hazards 3 Laser Safety Statement The Printer is certified in the U S to conform to the requirements of DHHS 21 CFR chapter 1 Subchapter J for Class 1 1 laser products and elsewhere it is certified as a Class I laser product con forming to the requirements of IEC 825 Class I laser products are not considered to be hazardous The laser system and printer are designed so there is neve...

Page 8: ...n inserting or removing the power connector The power connector must be inserted completely otherwise a poor contact could cause overheating possibly leading to a fire When removing the power connector grip it firmly and pull 7 Take care of the power cable Do not allow it to become twisted bent sharply round corners or other wise damaged Do not place objects on top of the power cable If the power ca...

Page 9: ... following procedures before dismantling the printer or replacing any parts 1 Check the contents of the machine memory and make a note of any user settings These will be erased if the mainboard or network card is replaced 2 Ensure that power is disconnected before servicing or replacing any electrical parts 3 Disconnect printer interface cables and power cables 4 Only use approved spare parts Ensu...

Page 10: ...When you move the printer This printer weighs 19 3kg 42 5 lbs including toner cartridge and cassette Use safe lifting and handling techniques Use the lifting handles located on each side of the machine Back injury could be caused if you do not lift carefully 4 Ensure the printer is installed safely The printer weighs 19 3kg 42 5 lbs ensure the printer is installed on a level surface capable of sup...

Page 11: ...revent electrostatic charge buildup in the vicinity of the assembly 3 Use only a grounded tip soldering iron to solder or desolder ESDs 4 Use only an anti static solder removal device Some solder removal devices not classified as anti static can generate electrical charges sufficient to damage ESDs 5 Do not use Freon propelled chemicals When sprayed these can generate electrical charges sufficient to...

Page 12: ...sh Stacker Up to 50ppm Ltr 1200 x 1200 dpi Resolution 500Mhz Processor 256MB Max 768MB 500sh CST Max 3240sh 10K 20K Toner Capacity 2 1 2 Specifications Product Specifications are subject to change without notice See below for product specifications 2 1 2 1 General Print Engine Item DellTM 5330dn Engine Speed Simplex Up to 48 ppm in A4 50 ppm in Letter Duplex Up to 32 ipm in A4 34 ipm in Letter Warmup...

Page 13: ...ing OS PCL6 Win NT4 0 PCL6 only 2000 XP 32 64bits Vista 32 64bits 2003 Server 32 64bits 2008 Server 32 64bits Various Linux OS Red Hat 8 9 Fedora Core 1 4 Mandrake 9 2 10 1 SuSe 8 2 9 2 SuSe linux Enterprise Version 10 Redhat WS Linux 5 0 Mac OS 9 x 10 1 10 5 WHQL Windows 2000 XP 2003 Server Window Vista 2008 Server Wired Network Protocol TCP IP SNMP HTTP 1 1 AppleTalk IPv4 IPv6 Ipsec Supporting O...

Page 14: ...3240 sheets 75g 20lb Printing Max Size 216 x 356mm 8 5 x 14 Min Size 76 x 127mm 3 0 x 5 0 105g Multi purpose tray Capacity Plain Paper 100 sheets 75gsm 20ib Transparency 50 sheets Label 25 sheets 175gsm Envelope 10 sheets 80gsm Media sizes A4 A5 A6 Letter Legal Oficio Folio B5 3x5 Monarch No 10 DL C5 C6 Media type Transparencies Envelopes Labels Card stock Media weight Plain Paper 60 163gsm 16 43lb...

Page 15: ...4 Letter Folio Legal Media types Plain Paper Media weight 20 24lb 75 90g Sensing Paper empty sensor Paper Size Sensor Output Stacking Capacity Face Down 250 sheets 75gsm 20lb Face Up 100 sheets 75g 20lb Max Capacity 1000 sheet 75g 20lb Output Full sensing Paper full Sensor Stacker Optional Capacity Face Down 1 X 650 sheets 75g 20lb Duplex Supporting Built in Media sizes A4 Letter Legal Folio Oficio...

Page 16: ...s MTTR 30 min SET Life Cycle 750 000 sheets or 5 years whichever comes first 2 1 2 6 Environment Item DellTM 5330dn Operating Environment Temperature 10C to 32C Humidity 20 to 80 Acoustic Noise Level Sound Power Pressure Printing Less than 55 0dBA Sound Pressure Standby Less than 30 0dBA Sound Pressure Sleep Back Ground Level Power Consumption Ready Less than 150W AVG Less than 700W Max Peak Less t...

Page 17: ...nual PDF File 10K Initial Print Cartridge USB Cable Option IEEE 1284 Cable Option 2 1 2 8 Options Item DellTM 5330dn Memory Using 2 slot Dimm One for a Basic slot 256MB Another for an Optional slot 512MB Option Cassette 3 X 520 sheet HCF 2100 sheets Letter A4 Folio Legal Stacker 1 X 650 sheet Wired Network Gigabit Ethernet 10 100 1000 Base TX Internal Wireless Network IEEE 802 11 b g Hard Disk 2 5...

Page 18: ...riod 1 Transfer Roller 150K pages 2 Fuser Unit 150K pages 3 Pick up Roller 150K pages 4 Cassette Unit 150K pages Service Kit Maintenance Kit 1 Roller Transfer 150K pages 2 Unit Roller Idle 150K pages 3 Unit Pick up 150K pages 4 Unit Holder Pad 150K pages Power Certification Class B Environmental Certifications Germany Blue Angel PTS BAM U K N A Nordic N A Sweden N A Nordic N A Others Service Kit ...

Page 19: ...ing principles of the main components 2 2 1 Printer Components 2 2 1 1 Front View output support Output tray Control panel Control board cover tray 1 optional trays 500 sheet paper feeder 500 sheet paper feeder handle multi purpose tray top cover multi purpose tray paper width guides multi purpose tray extension ...

Page 20: ...Product spec and feature 2 9 Service Manual 2 2 1 2 Rear View power switch rear cover duplex unit power receptacle parallel port USB port network port ...

Page 21: ...l display navigation zone command zone Button Discription 4 way Scroll increasing or decreasing values Confirms the selection on the screen Stop an operation at any time Sends you back to the upper menu level Enter Menu mode and scroll through the available menus ...

Page 22: ...n Setup Emultion type 6 Maintenance Clean Drum Clean Fuser Supplies Life Toner Low Alert Firmware Version 4 Job Management Stored Jobs Job Expiration RAM Disk Limit Clear Stored Job 5 Wireless Ethernet Speed TCP IP IPv4 TCP IP IPv6 Netware AppleTalk USB Parallel Port Wirelessa Clear Settings 2 Reports Menu Map Configuration Demo page Nerwork Settings Job History Job Meter PCL Font list PS3 Font li...

Page 23: ...nv Custom Type Plain Paper Thick Thicker Thin Colored Preprinted Recycled Transparency Labels Card Stock Bond Letterhead Tray X Size Letter Legal Folio A4 JIS B5 Executive A5 Custom Paper Type Plain Paper Thick Thin Colored Preprinted Recycled Bond Letterhead Custom Setup Units INCH Milimeters MPF TRAY X Width XXX mm Length XXX mm Default Source MP Feeder Tray x Tray Behavior Tray Linking On Off S...

Page 24: ...Plain High Higher Highest Timeout Print Timeout Specifies the amount of time the printer waits for an end of job message before canceling the remainder of the print job 15 Sec 30 Sec 60 Sec 90 Sec 180 Sec Print Recovery Auto Continue On Off Jam Recovery On Off Auto CR LF LF CR Date Time Country Dependent 09 07 2003 MDY 08 30 AM Day Light Saving Only if HDD is installed Manual Start Date Auto Off Qu...

Page 25: ...Not Restore Restore Now Job Management Stored Jobs User ID1 User ID2 Job1 Job2 Pin Job Expiration Off 1 hour 4 hours 24 hours 1 week RAM Disk Limit 0 96 MB When Option memory is not installed 0 288MB When Option Memory is installed Default 64MB Clear Stored Job Secure Job Stored Print ALL Wireless Ethernet Speed Auto 10M Half 10M Full 100M Half 100M Full 1000M Full TCP IP IPv4 IPv4 Activate On Off...

Page 26: ... Search List Custom Edit SSID WLAN Default WLAN Signal Clear Settings Yes No Maintenance Clean Drum Printing Clean Fuser Printing Supplies Life Total 124 Page Toner Remains 99 Remains Toner Low Alert On Off Emulation Emulation Type Auto PCL PostScript HEXDUMP Setup PCL Typeface PCL1 PCL2 PCL3 PCL4 PCL102 PCL103 PCL104 Symbol ROMAN8 DESKTOP ISOL1 ISOL2 ISOL5 ISOL6 MCTEXT MATH8 MSPUBL PIFONT PSMATH ...

Page 27: ...DING LEGAL ISO4 ISO6 ISO11 ISO15 ISO17 ISO21 ISO60 ISO69 PC775 PC1004 PC8 PC8DN PC850 PC852 PC8TK CYRILLC PCCYRIL 15Q 8H 0H GREEK Arabic8 WinArabic PC864 Farsi ISOArabic PC737 OCR A OCR B Point Size 4 00 4 25 4 50 12 00 12 25 999 75 Courier Regular Dark Pitch 0 44 0 45 10 00 99 99 Lines 5 128 64 PostScript Print PS Error On Off ...

Page 28: ...ss Scroll to to highlight Reports and press Select 3 Press Scroll to to highlight Demo page and press Select 4 A demo page prints out 2 2 1 3 3 Changing the Display Language To change the displayed language that the operator panel displays follow these steps 1 Press Menu 2 Press Scroll to to highlight Settings and press Select 3 Press Scroll to to highlight Setup and press Select 4 Press Scroll to...

Page 29: ...ect to save the selection 7 Press Cancel to return to Standby mode 2 2 1 3 5 Changing the font setting Your machine has preset the font for your region or country If you want to change the font which you prefer or set the font under special condition such as the DOS environment you can change the font setting as follows 1 Press Menu 2 Press Scroll to to highlight Emulation and press Select 3 Press...

Page 30: ... parts Engine Interface parts and it functions as Bus Control I O Handling drivers PC Interface by CPU Memory Access supports 32bit Operation and Program Memory 32MB and Working Memory as well In Dell 5330dn the paper path is consisted of 500 sheets Cassette containing friction Pad pickup roller feed roller for functioning as registration Earth transfer for guiding the transfer inlet Guide Tr for ...

Page 31: ...and removing electronic static function 4 Retard roller It takes an arrangement method which uses a stopper roller and a weight without electric actuator It has paper separating function driving control function and multi feeding prevention function 5 Registration roller It has a paper arranging function paper transferring function paper detecting function jam removing function and so on 6 MPtray ...

Page 32: ...unted under a heat roller is made of a silicon resin and the surface also is coated with Teflon When a paper passes between a heat roller and a pressure roller toner adheres to the surface of a paper permanently 4 Items for safety Protecting device for overheating 1st protection device Hardware cuts off when overheated 2nd protection device Software cuts off when overheated 3rd protection device Th...

Page 33: ...Developing Method Non contacting method Toner Non magnetic 1 component pulverized type toner The life span of toner 10 000 or 20 000 pages LSA Pattern A4 standard Toner remaining amount detecting sensor Yes OPC Cleaning Cleaning blade type Management of disusable toner Collect the toner by using Cleaning Blade OPC Drum protecting Shutter Yes Classifying device for print cartridge ID is classified b...

Page 34: ... NOR Flash 3 Banks Up to 128MB per Bank DMAC 4 Channels IEEE1284 compliant parallel port interface Printer Video Controller for LBP engines No Graphic Execution Unit and Image processor No Codec Encoding Decoding Fully Hardware Rotator Scaler and Halftoner support Printer Video Controller Interface for LBP engines PCI Controller 32Bits 66MHz PCI 133MHz PCI X NAND Flash Controller Engine USB 2 0 In...

Page 35: ...he set with operation of exit sensor on the engine board and actuator on the frame Paper detects the on off time of exit sensor by reading D2 Bit of CPU and the normal operation or jam information is informed to the CPU The paper JAM2 is informed Red Yellow LED will be turned on among the OP panel LEDs Cover Open Sensing The Cover open sensor is located on the front cover After the front cover is ...

Page 36: ...ent value F B while permits the environmental recognition voltage Output Current Control Method Transfer Output Current is outputted and controlled by changing Duty of THVPWM Signal Charge Voltage MHV Input Voltage 24 V DC 15 Output Voltage 1 1KV 1 5KV DC 50V Output Voltage Rising Time 50 ms Max Output Voltage Falling Time 50 ms Max Output Loading range 30 MΩ 1000 MΩ Output Control Signal MHV PWM ...

Page 37: ... SMPS has two output channels Which are 5V and 24V AC Input Input Rated Voltage AC 220V 240V AC 120V AC 220V EXP version Input Voltage fluctuating range AC 198V 264V AC 90V 135V AC 198V 264V EXP version Rated Frequency 50 60 Hz Frequency Fluctuating range 47 63 Hz Input Current Under 6Arms 2 4Arms But the status when lamp is off or rated voltage is inputted outputted Rated Output Power NO ITEM CH1 ...

Page 38: ...ch with the Triac a semiconductor switch The ON OFF control is operated when the gate of the Triac is turned on off by Photo triac insulting part In other words the AC control part is passive circuit so it turns the heater on off with taking signal from engine control part When the HEATER ON signal is turned on at engine the LED of U3 U4 Photo Triac takes the voltage and flashes From the flashing li...

Page 39: ...ed sensor JAM 1 After the leading edge of the paper passes the feed sensor the trailing edge of the paper cannot pass the feed sensor after a certain time The feed sensor cannot be OFF After the leading edge of the paper passes the feed sensor the paper cannot reach the exit sensor after certain time The exit sensor cannot be ON The paper exists between the feed sensor and the exit sensor JAM 2 Af...

Page 40: ...the target temperature to the value from the thermistor If the value from the thermistor is out of controlling range while controlling the fusing the error stated in the below table occurs 5 Lamp Method Error Description OPEN HEAT ERROR When warming up it has been lower than 90ଇ over 45 seconds LOW HEAT ERROR Standby It has been lower than 130ଇ over 10 seconds Printing After first page It has been ...

Page 41: ...ine you must perform as follows 1 Check to verify that documents are not stored in memory 2 Be sure to remove the toner cartridge before you disassemble parts 3 Unplug the power cord 4 Use a flat and clean surface 5 Replace only with authorized components 6 Do not force plastic material components 7 Make sure all components are in their proper position Releasing Plastic Latches Many of the parts ar...

Page 42: ... listed according to the disassembly procedures When replacing some parts consult the disassembly map on next page Front View COVER DUMMY TOP COVER OPEN COVER TOP BADGE DELL COVER MP HANDLE CASSETTE STACKER RX LEVER M STACKING COVER BAND RIGHT COVER BAND FRONT COVER BAND RIGHT PANEL LCD COVER SIDE LEFT COVER SIDE RIGHT ...

Page 43: ...ner Cartridge No 2 Transfer roller No 3 Pick up roller No 4 Duplex Unit No 5 Rear Cover No 6 Fuser unit No 7 8 Side Cover No 9 11 Top Cover No 12 16 MP unit No 17 19 LSU unit No 20 22 HVPS board No 24 FAN No 25 Main Board No 26 27 Deve Main Motor Assy No 28 29 SMPS board No 30 36 ...

Page 44: ... Cassette Unit 2 Open the Cover Open and remove the Toner cartridge 3 Remove the CAP TR at left side of the Transfer roller And remove the Transfer roller Cassette Unit Cassette Unit Toner Cartridge Toner Cartridge CAP TR Transfer roller CAP TR Transfer roller ...

Page 45: ...Manual 4 Remove the Pick_up roller 5 Remove the DUPLEX unit 6 Open the COVER REAR Remove the COVER REAR after remove the PMO Stripe Pick_up roller Pick_up roller Duplex Unit Duplex Unit Duplex Unit COVER REAR 30O STRIPE COVER REAR 30O STRIPE ...

Page 46: ...6 Service Manual 7 Pull the Locker of the Fuser unit to the direction of arrow 8 Take out the Fuser unit Note If replacing the sub item of the Fuser unit Consult the Exploded view thermostat thermostat 1 2 1 2 Thermostat Thermostat ...

Page 47: ...Disassembly and Reassembly 3 7 Service Manual 9 To remove the COVER SIDE left right remove the 4 screws on rear side 10 Remove the COVER SIDE LEFT 11 Remove the COVER SIDE RIGHT ...

Page 48: ... and Reassembly 3 8 Service Manual 7R UHPRYH WKH 29 5 723 UVW UHPRYH the 2 screws 13 Open the COVER TOP and unfasten the 2 screws 14 Remove the 5 screws securing Controller shield Ass y And remove the COVER SHIELD ...

Page 49: ...y and Reassembly 3 9 Service Manual 15 Unplug the harness from the Main board 16 Pull the two hooks in both side and disassemble the Cover Top Note When removing the COVER TOP be careful not to break the 5 hinges ...

Page 50: ...al 17 To remove the MP Unit open the COVER MP And dislodge the Cover MP from Arm MP L R 18 Remove the Arm MP L R 19 Remove the Spring and disassemble the Plate Guide_Support Plate Guide_Support COVER 0P Plate Guide_Support COVER 0P Spring Spring ...

Page 51: ...assembly 3 11 Service Manual ଖGG If necessary remove the Pick_up roller MP Life span 150K 20 To remove the LSU Unit remove the COVER Frame Exit 21 Remove the 3 screws COVER Frame Exit Pick_up roller MP Pick_up roller MP ...

Page 52: ... 3 12 Service Manual 22 Unplug the harness from the Main board Remove the LSU unit 23 Remove the FPCPS fuser press control power board after remove the 3 screws 24 Remove the HVPS board after remove the 8 screws and all harness ...

Page 53: ...remove the Main Fan SMPS Fan DC Fan 26 To remove the Main board remove the 4 screws and all harness from Engine Shield 27 Remove the 2 screw securing the Champ connector And remove the Main board Champ connector Champ connector DC Fan SMPS DC Fan Main DC Fan SMPS DC Fan Main ...

Page 54: ...ly and Reassembly 3 14 Service Manual 28 Remove the DEVE motor Ass y after remove the 4 screws 29 Remove the clutch after remove the E ring 30 Remove the Main motor Ass y after remove the 5 screws E ring E ring ...

Page 55: ...ove SMPS board turn upside and down the set Remove the bar cross bottom after remove the 2 screws 32 Remove the GUIDE DUP_R L at both side of the Shield SMPS 33 Remove the actuator empty GUIDE DUP L GUIDE DUP L Actuator Hook Bar Cross Bottom Bar Cross Bottom ...

Page 56: ... tweezers And remove the duplex gear 35 Remove the 6 screws securing the SHIELD SMPS 36 Remove the screw from the edge of SHIELD SMPS And disassemble the Holder P Damper and Damper Pick Up SHIELD SMPS SHIELD SMPS Holder P Damper Damper Pick Up Holder P Damper Damper Pick Up Duplex gear ...

Page 57: ...Disassembly and Reassembly 3 17 Service Manual 37 Lift the SMPS Ass y up and unplug the harness SMPS Ass y SMPS Ass y ...

Page 58: ... includes the contents of manual 4 1 1 Tech mode 4 1 1 1 Entrance method for Tech mode In order to enter the tech mode the entering method should be special because this mode is developed for engineers related not for end users Usage 1 Check printer is powered on 2 Wait until the printer becomes a ready mode 3 Press Menu Up Left Ok Right Cancel Menu Tech menu 4 Follow a usage for a function you wo...

Page 59: ...n 30 30 0 Duplex Even Top Margin 30 30 0 Even Side Margin 30 30 0 Odd Top Margin 30 30 0 Odd Side Margin 30 30 0 Tray x Simplex Top Margin 30 30 0 Left Margin 30 30 0 Duplex Even Top Margin 30 30 0 Even Side Margin 30 30 0 Odd Top Margin 30 30 0 Odd Side Margin 30 30 0 Clear All Mem Clear Fuser Cnt Printer Footer Machine Test Graphic Error Service Tag TEST USB HOST Reports Supplies Info EDC Mode N...

Page 60: ...Adjustment and Troubleshooting 4 3 Service Manual 4 1 2 Paper Path Jam 0 Jam 1 Jam 2 ...

Page 61: ...after feeding the paper a Jam0 occurs 3 The paper that passes a paper exit sensor takes several printing processes and moves to a paper exit sensor If the sensor does not operate after certain time a Jam 1 occurs 4 If the paper does not discharge until the paper passes an exit roller and a Roller Exit F Down a Jam 2 occurs 5 The printing paper starts to be printed for duplex only by reversing rota...

Page 62: ... or the paper does not move when pulled check the fuser area For more information see Around the toner cartridge 3 Insert paper tray 1 into the printer until it snaps into place Printing automatically resumes Operator Panel Message Location of Jam Paper Jam 0 Open Close Door Around the toner cartridge area MP Tray Paper Jam 0 In the feeding area of the multi purpose feeder Tray x Paper Jam 0 Paper...

Page 63: ...the paper in this area or the paper does not move when pulled go to the next step 3 Pull the tray 1 half way out 4 Pull the paper straight up and out 5 Insert the trays back into the printer Printing automatically resumes Multi purpose Feeder Jam 1 If the paper is not feeding properly pull the paper out of the printer 2 Open and close the top cover to resume printing ...

Page 64: ...artridge Use the handle on the cartridge to avoid touching this area 2 Carefully lift up the guide feed 3 Remove the jammed paper by gently pulling it straight out If you cannot see the paper in this area or if there is any resistance removing the paper stop pulling and go to the paper exit area For more information see In the paper exit area 4 Flip down the guide feed 5 Reinsert the toner cartrid...

Page 65: ...e paper stop pulling and go to the next step 4 Open the rear door 5 Then gently pull the paper straight out If you still do not see the paper go to the next step 6 Pull the rear door strap 7 While pushing the fuser lever to the right open the fuser door 8 Pull the jammed paper out 9 Return the fuser lever to original position and insert the rear door connector in the printer 10 Return the pressure...

Page 66: ...s inserted correctly Duplex jam 0 1 Pull the duplex unit out of the printer 2 Locate the paper and remove it 3 Insert the duplex unit into the slot 4 Open and close the top cover The printer will resume printing Duplex jam 1 1 Open the rear door 2 Gently pull the jammed paper straight up 3 Close the rear door 4 Open and close the top cover The printer will resume printing ...

Page 67: ... problems and obtain the best results from your printer You can access these pages from the printer s front panel To print reports 1 On the printer s front panel press the Menu button then press the Enter button to select reports 2 Select reports then press the Enter button ཛGSlect key ൖV to find reports menu ཛྷGPress Confirm Key switch to reports menu ཝGPress Confirm key the printing 3 Select the app...

Page 68: ... 94 4 mm White and Black Spots 2 Charge Roller 38 3 mm Black Spot and Periodic Band 3 Supply Roller 59 1 mm Periodic Band by little difference of density 4 Developing Roller 50 3 mm White Spot Horizontal black band 5 Transfer Roller 55 9 mm Ghost Damaged Image by abnormal transfer 6 Heat Roller 125 6 mm Black Spots or Vertical Black Band 7 Pressure Roller 125 6 mm Background OPC Drum Charge Roller...

Page 69: ... Close Door HCF High Capcity Feeder is open Close the HCF until it locks into place Tray x Empty Load Size Type There is no paper in the tray Load paper in the tray HCF Empty Load Size Type There is no paper in the HCF Load paper in the HCF MPF Empty Load Size Type Press Select There is no paper in the multi purpose feeder Load paper in the multi purpose feeder Paper Mismatch Tray x MPF Load Size ...

Page 70: ...art Over Heat Overheat Error Power Cycle There is a problem in the fuser unit Unplug the power cord and plug it back in If the problem persists see the fuser error flow chart LSU Motor Error LSU Motor Error Power Cycle A problem has occurred in the LSU Laser Scanning Unit Unplug the power cord and plug it back in If the problem persists see the LSU unit error flow chart Hsync Error LSU Hsync Error P...

Page 71: ...d Please wait a few minutes Self Diagnostics LSU The LSU Laser Scanning Unit in your printer is checking some problems detected Please wait a few minutes Install Toner A toner cartridge is not installed Install a toner cartridge Invalid Toner Toner is not valid for this machine The toner cartridge you have installed is not for your printer Install a genuine Dell toner cartridge designed for your p...

Page 72: ...epair the printer first obtain a detailed description of the problem from the customer Power On No Power Power Module error Main PBA error LCD Panel error Refer to Solution of Image Problem OP Panel ON Ready or Power save Indicate Error Massage Refer to Clearing LCD Error Messages Chapter 4 1 5 Test Print END printing Quality is Nomal ...

Page 73: ...ooting 4 16 Service Manual 4 2 2 The cause and solution of image quality 1 Vertical Black Line and Band Description 1 Straight thin black vertical lines occur in the printing 2 Dark black vertical bands occurrs in the printing ...

Page 74: ...Adjustment and Troubleshooting 4 17 Service Manual 2 Vertical White Line Description White vertical voids in the image ...

Page 75: ...ustment and Troubleshooting 4 18 Service Manual 3 Horizontal Black Bands Description Dark or blurry horizontal stripes occur in the printing periodically These may occurs at regular intervals down the page ...

Page 76: ...Adjustment and Troubleshooting 4 19 Service Manual 4 Black White Spot Description 1 Dark or blurry spots occur periodically in the printing 2 White spots occur periodically in the printing ...

Page 77: ...Adjustment and Troubleshooting 4 20 Service Manual 5 Light Image Description The printed image is light with no ghost ...

Page 78: ...Adjustment and Troubleshooting 4 21 Service Manual 6 Dark image or Black Description The printed image is dark ...

Page 79: ...Adjustment and Troubleshooting 4 22 Service Manual 7 Uneven Density Description Print Density is uneven between left and right ...

Page 80: ...Adjustment and Troubleshooting 4 23 Service Manual 8 Background Description Light dark background appears in whole area of the printing ...

Page 81: ...Adjustment and Troubleshooting 4 24 Service Manual 9 Ghost 1 Description Ghost occur at 94 4mm intervals of the OPC drum in the whole Printing ...

Page 82: ...Adjustment and Troubleshooting 4 25 Service Manual 10 Strain in the Face of the Page Description The background on the face of the printed page strained ...

Page 83: ...Adjustment and Troubleshooting 4 26 Service Manual 11 Strains on Back of Page Description The back of the page is strained at 55 9 or 125 6 mm intervals ...

Page 84: ...Adjustment and Troubleshooting 4 27 Service Manual 12 Blank Page Print out 1 Description Blank page is printed ...

Page 85: ...Adjustment and Troubleshooting 4 28 Service Manual 4 2 3 The cause and solution of the paper feeding 1 Wrong Print Position Description Printing begins at wrong position on the paper ...

Page 86: ...Adjustment and Troubleshooting 4 29 Service Manual 2 JAM 0 Description 1 Paper does not exit from the cassette 2 Jam 0 occurs when the paper feeds into the printer ...

Page 87: ...nt and Troubleshooting 4 30 Service Manual 3 JAM 1 Description 1 Paper is jammed in front of or inside the fuser 2 Paper is stuck in the exit roller and in the fuser just after passing through the Actuator Feed ...

Page 88: ...leshooting 4 31 Service Manual JAM 2 Description 1 Recording paper is jammed in front of or inside the fuser 2 Recording paper is stuck in the discharge roller and in the fuser just after passing through the Actuator Feed ...

Page 89: ...Adjustment and Troubleshooting 4 32 Service Manual 4 Duplex JAM 1 Description A Message Duplex JAM 1 is displayed in a LCD window ...

Page 90: ...Adjustment and Troubleshooting 4 33 Service Manual 5 Duplex JAM 0 Description A message Duplex JAM 0 is displayed in a LCD window ...

Page 91: ...Adjustment and Troubleshooting 4 34 Service Manual 6 Multi Feeding Description Multiple sheets of paper are fed at once ...

Page 92: ...Adjustment and Troubleshooting 4 35 Service Manual 7 Paper rolled in the fuser Description Paper rolled around fuser rollers or Concertina jam ...

Page 93: ...Adjustment and Troubleshooting 4 36 Service Manual 8 Paper rolled on the OPC Drum Description Paper is rolled up in the OPC ...

Page 94: ...nt and Troubleshooting 4 37 Service Manual 4 2 4 The cause and solution of the malfunction 1 Fuser Error Description message Engine Fuser Low Heat Error Engine Fuser Over Heat Error is displayed in a LCD panel ...

Page 95: ...Adjustment and Troubleshooting 4 38 Service Manual 2 LSU Unit Error Description message Engine Hsyne Error is displayed in a LCD panel ...

Page 96: ...Adjustment and Troubleshooting 4 39 Service Manual 3 Paper Empty Error Description The paper lamp on the operator panel is on even when paper is loaded in the cassette ...

Page 97: ...Adjustment and Troubleshooting 4 40 Service Manual 4 Cover open Error Description message Colse Top Cover is displayed in a LCD panel The ERROR lamp is on even when the print cover is closed ...

Page 98: ...Adjustment and Troubleshooting 4 41 Service Manual 5 No power Error Description When system power is turned on all lamps on the operator panel do not come on ...

Page 99: ... 5 13 Feed Unit 5 32 5 14 Feed Unit 3X5 5 34 5 15 LSU Frame 5 36 5 16 REGI 5 38 5 17 Fuser Unit 5 40 5 18 Duplex Unit 5 44 5 19 Cassette Unit 5 46 5 20 SCF Unit 5 48 5 21 Expander 5 51 5 22 Main_HCF 5 55 5 23 HOU L_HCF1 5 57 5 24 HOU L_HCF2 5 59 5 25 HOU L_HCF3 5 61 5 26 LIFT_L_HCF 5 63 5 27 LIFT_R_HCF 5 65 5 28 CASSETTE_HCF 5 67 5 29 DOOR FRONT_HCF 5 69 5 30 HOU UPPER_HCF 5 71 5 31 PICKUP_HCF 5 7...

Page 100: ...Cover 5 3 Top Cover 5 4 Rear Cover 5 5 Cover MP 5 6 Knock Up MP 5 7 Frame1 5 8 Frame2 5 9 Exit Solenoid 5 10 DEVE Motor 5 11 Main Motor 5 12 Idle Gear Unit 5 13 Feed Unit 5 14 Feed Unit 3X5 5 15 LSU Frame 5 16 REGI 5 17Fuser Unit 5 18 Duplex Unit 5 19 Cassette Unit 5 20 SCF Unit ...

Page 101: ...ual Thumbnail 5 21 Expander 5 22 Main_HCF 5 23 HOU L_HCF1 5 24 HOU L_HCF2 5 25 HOU L_HCF3 5 26 LIFT_L_HCF 5 27 LIFT_R_HCF 5 28 CASSETTE_HCF 5 29 DOOR FRONT_HCF 5 30 HOU UPPER_HCF 5 31 PICK UP_HCF 5 32 DRIVE_HCF 5 33 SUB DRIVE_HCF 5 34 CLUTCH_HCF ...

Page 102: ...5 4 Service Manual 5 1 Main 0 7 8 8 1 8 2 8 3 8 4 9 9 1 9 2 9 3 5 13 24 25 26 27 34 34 21 21 1 21 2 21 3 22 23 20 20 1 20 2 20 3 27 1 2 3 4 10 11 6 12 14 15 16 17 18 19 27 1 27 2 27 3 27 4 27 5 28 29 30 31 32 33 35 40 36 37 38 39 ...

Page 103: ...41142A PMO BUSHING TR 1 SNA 9 2 JC61 00046A SPRING ETC TR R HAWK 1 SNA 9 3 JC72 41145E PMO TRANSFER HOLDER R 1 SA 10 JC92 02086A PBA MAIN 1 SA 11 JC61 02566A BRACKET SHIELD_CTRL 1 SA 12 JC96 05103A ELA DEVE BLDC 1 SA 13 JC96 05104A ELA MAIN BLDC 1 SA 14 JC96 05126A ELA UNIT DUPLEX 1 SA 15 JC96 05135A CARTRIDGE TONER 1 SNA 16 JC97 03259A MEA UNIT KNOCK_UP MP 1 SA 17 JC66 01979A ARM MP_R SA 18 JC66 ...

Page 104: ...140A SMPS V1 1 SA 27 4 JC63 00707A SHEET SMPS_SMALL 2 SNA 27 5 6003 000269 SCREW TAPTITE 7 SA 28 29 30 31 32 33 34 JC71 00042A BAR P_CROSS BOTTOM 2 SA 35 JC96 05151A ELA UNIT CASSETTE 1 SA 36 JC96 05127A ELA COVER TOP 1 SA 37 JC96 05143A ELA HOU COVER 1 SNA 38 JC96 05159A ELA UNIT SCF 1 SNA 39 JC96 05232A ELA HOU L HCF 1 SNA 40 MAS 0001A UNIT EXPANDER 1 SNA Main Parts List SA SERVICEAVAILABLE SNA ...

Page 105: ...ExplodedView and Parts list 5 7 Service Manual 5 2 Housing_Cover 1 2 0 3 4 5 1 1 1 2 2 1 2 2 1 3 2 3 1 3 ...

Page 106: ...A 1 JC97 03234A MEA COVER LEFT 1 SA 1 1 JC63 01949A COVER LEFT 1 SNA 1 2 JC63 01945A COVER BAND LEFT 1 SNA 1 3 6003 000196 SCREW TAPTITE 3 SA 2 JC97 03235A MEA COVER RIGHT 1 SA 2 1 JC63 01950A COVER RIGHT 1 SNA 2 2 JC63 01947A COVER BAND RIGHT 1 SNA 2 3 JC63 01948A COVER CONTROL BOX 1 SNA 3 JC96 05128A ELA COVER REAR 1 SA 4 JC63 01955A COVER FRAME EXIT 1 SNA 5 JC63 01956A COVER FRONT INNER 1 SNA ...

Page 107: ...ExplodedView and Parts list 5 9 Service Manual 5 3 Top Cover 0 17 16 12 13 14 15 18 19 2 6 5 4 1 29 7 8 9 10 11 3 28 24 25 20 21 22 23 26 27 ...

Page 108: ...1 SA 10 JC67 00316A CAP COVER OPEN 1 SA 11 6003 000196 SCREW TAPTITE 2 SA 12 JC63 01953A COVER OPEN 1 SNA 13 JC61 02626A STACKER RX 1 SNA 14 JC64 00421A KEY ENTER 1 SNA 15 JC64 00422A KEY MENU 7 SNA 16 JC63 01946A COVER BAND FRONT 1 SNA 17 JC64 00440A BADGE DELL 1 SNA 18 6003 000115 SCREW TAPTITE 4 SNA 19 JC73 00283A RUBBER OPE 1 SA 20 JC63 01952A COVER OPE BOARD 1 SNA 21 JC92 02017A PBA OP_PANEL ...

Page 109: ...ExplodedView and Parts list 5 11 Service Manual 5 4 Rear Cover 0 12 11 7 10 9 8 1 3 2 4 5 6 13 14 15 16 17 18 19 ...

Page 110: ...5 JC61 02622A BRACKET FEMALE 1 SNA 6 6003 000196 SCREW TAPTITE 1 SA 7 JC64 00420A HANDLE REAR COVER 1 SA 8 JC61 01404A BRACKET P HANDLE SCF 1 SNA 9 6107 001268 SPRING TS 2 SA 10 JC64 00423A LOCKER REAR_L 1 SNA 11 JC64 00424A LOCKER REAR_R 1 SNA 12 JC63 01957A COVER BAND REAR 1 SNA 13 JC61 02637A GUIDE STACKER REAR 1 SNA 14 6003 000196 SCREW TAPTITE 2 SA 15 6107 001160 SPRING TS 2 SA 16 JC70 20901A...

Page 111: ...ExplodedView and Parts list 5 13 Service Manual 5 5 Cover MP 0 1 2 ...

Page 112: ... 14 Service Manual Cover MP Parts List SA SERVICEAVAILABLE SNA SERVICE not AVAILABLE Drawer 0 _code Description Q ty Service Remark 0 JC97 03264A MEA UNIT COVER MP 1 SA 1 JC63 01941A COVER MP 1 SA 2 JC63 01966A TRAY ASF_INPUT 1 SA ...

Page 113: ...ExplodedView and Parts list 5 15 Service Manual 5 6 Knock Up MP 0 4 3 2 1 5 6 7 ...

Page 114: ...ode Description Q ty Service Remark 0 JC97 03259A MEA UNIT KNOCK_UP MP 1 SA 1 JC61 02644A PLATE GUIDE_SUPPORT 1 SA 2 JC74 00011A MPR PAD KNOCK UP 1 SA 3 JC72 01005C PMO SIDE GUIDE MP L 1 SA 4 JC61 02645A GUIDE SIDE_MP_R 1 SA 5 JG66 40003A GEAR PINION 1 SA 6 6003 000264 SCREW TAPTITE 1 SNA 7 JC66 00895A SHAFT REINFORCEMENT 1 SNA ...

Page 115: ...1 5 33 6 22 77 63 81 205 204 78 102 21 40 40 110 100 104 92 25 82 30 32 73 10 41 88 68 42 32 117 6 58 89 54 79 109 91 71 93 61 121 7 26 9 203 84 45 39 202 94 38 99 26 98 47 105 27 112 113 90 113 113 1 113 2 113 3 112 112 7 112 6 112 1 112 2 112 3 112 5 112 4 123 93 122 29 20 106 ...

Page 116: ...15 115 1 115 2 115 3 115 4 115 5 115 7 115 6 115 8 115 9 115 10 115 11 115 12 115 13 115 14 5 6 37 210 111 34 11 74 8 25 3 28 19 206 53 107 76 29 71 117 35 25 8 72 31 16 49 43 50 114 7 9 69 44 46 55 14 67 56 20 20 201 60 51 57 89 108 20 8 25 15 36 200 118 5 87 41 207 ...

Page 117: ...JC63 00050A FAN 1 SA 16 JC31 00115A FAN 1 SA 17 JC39 00624A HARNESS INLET 1 SA 18 JC39 00919A HARNESS SMPS_HVPS 1 SA 19 JC61 00387A SPRING ETC PAD 1 SA 20 JC61 00423A BUSH 6_D 3 SA 21 JC61 00667A STOPPER M FAN80 3 SA 22 JC61 00675A GUIDE P_REGI UPPER 1 SA 23 JC61 00691A GUIDE PLATE PAPER 1 SA 24 JC61 00772A BUSH DEV DR 2 SNA 25 JC96 05362A ELA HOU GUIDE_FRONT 1 SNA 26 JC61 01243A HOLDER M PICK_UP ...

Page 118: ... 1 SNA 54 JC63 00875A GROUND P BRUSH 1 SNA 55 JC63 00911A SHEET GUIDE PATH 1 SNA 56 JC63 01748A GROUND HVPS_LOWER 1 SNA 57 JC63 01757A GROUND OPC 1 SNA 58 JC63 01844A GROUND HVPS_UPPER 1 SNA 59 JC63 01864A GROUND STACKER 1 SNA 60 JC63 01865A GROUND FUSER DRIVER 1 SNA 61 JC63 01866A GROUND TONER_CONNECTOR 1 SNA 62 JC63 01867A GROUND MOTOR MAIN 1 SNA 63 6107 001516 SPRING CS 1 SNA 64 JC65 00001A TER...

Page 119: ...191B PMO BEARING SHAFT 4 SA 94 JC92 01261C PBA SUB FUSER_SW 1 SA 95 JC92 01516A PBA SUB PTL2 1 SA 96 JC96 01579A ELA HOU MOTOR GND 1 SA 97 JC96 01772A ELA HOU VARISTOR 1 SA 98 JC96 02127B ELA UNIT CST_SENSOR 1 SA 99 JC96 03421A ELA UNIT FEED2 IDLE 2 SA 100 JC96 03422A ELA UNIT PICK UP 1 SA 101 JC96 03425B ELA UNIT FEED_3X5 1 SA 102 JC96 03959A ELA UNIT REGI 1 SA 103 JC96 03960C ELA HOU FRAME_LSU_L...

Page 120: ... 114 9 JC31 00094A MOTOR DC 1 SA 114 10 JC66 01956A GEAR REDUCTION 1 SNA 114 11 JC61 02594A BRACKET RELEASE_MAIN 1 SNA 114 12 JC61 02598A BRACKET COVER_GEAR 1 SNA 114 13 JC66 01957A GEAR WORM_WHEEL 1 SNA 114 14 JC61 02595A BRACKET HOLDER_PHOTO 1 SNA 114 15 0604 001095 PHOTO INTERRUPTER 1 SA 115 JC61 02609A HOLDER LIFE_CONNECTOR 1 SNA 116 JC61 02623A HOLDER HOOK_CONNECTOR 1 SA 117 JC67 00329A CAP T...

Page 121: ... SERVICE not AVAILABLE Drawer 0 _code Description Q ty Service Remark 204 JC92 01262C PBA SUB FEED SENSOR 1 SA 205 CBF HARNESS 1 SA 206 1000Mohm 1 SNA 207 SUB SEN_DETECT_DPX 1 SNA 208 PBA DPX JAM 1 SA 209 JC96 04854A ELA UNIT FUSER 2LAMP 110V 1 SA JC96 04854B ELA UNIT FUSER 2LAMP 220V 1 SA ...

Page 122: ...ExplodedView and Parts list 5 24 Service Manual 5 9 Exit Solenoid 0 Refer to 5 1 5 1 2 10 3 5 12 6 4 7 8 9 11 ...

Page 123: ... GEAR IDLE 25 2 SNA 2 JC66 40911A GEAR DP IDLE 1 SA 3 JC66 00100A GEAR 6 2 SNA 4 JC66 00856A GEAR M RDCN EXIT 1 SNA 5 JC66 00855A GEAR M SWING DUPLEX 1 SNA 6 JC61 01202A BRACKET P LINK SWING 1 SNA 7 JC61 01205A BRACKET P EXIT 1 SNA 8 JC33 00033A SOLENOID DUPLEX 1 SNA 9 JC61 70915A SPRING ETC SOLENOID DP 1 SA 10 6031 001255 WASHER PLAIN 4 SA 11 6001 000130 SCREW MACHINE 2 SNA 12 JC66 00916A SHAFT S...

Page 124: ...ExplodedView and Parts list 5 26 Service Manual 5 10 DEVE Motor 0 Refer to 5 1 12 1 2 3 4 5 6 7 8 9 10 ...

Page 125: ...5103A ELA DEVE BLDC 1 SA 1 JC31 00039B MOTOR BLDC 1 SNA 2 JC61 01201A BRACKET P DEVE 1 SNA 3 JG61 40001A FOOT SF4000 1 SA 4 6003 000301 SCREW TAPTITE 3 SA 5 JC39 00661A HARNESS FUSER CONTROL 1 SNA 6 JC61 01203A BRACKET P SWING 1 SNA 7 JC66 00915A SHAFT SWING DEVE 1 SNA 8 6031 001255 WASHER PLAIN 2 SA 9 JC66 00871A GEAR M RDCN DEVE 1 SNA 10 JC66 00857A GEAR M SWING 1 SNA ...

Page 126: ...ExplodedView and Parts list 5 28 Service Manual 5 11 Main Motor 0 Refer to 5 1 13 2 1 14 10 11 13 12 15 8 9 7 5 6 4 3 ...

Page 127: ... JC66 00864A GEAR M REGI DRV 1 SNA 4 JC66 00865A GEAR M RDCN REGI 1 SNA 5 JC66 00866A GEAR M RDCN PICK UP 1 SNA 6 JC66 00863A GEAR M PICK UP DRV 1 SNA 7 JC66 00862A GEAR M FEED DRV 1 SNA 8 JC66 00861A GEAR M MP DRV 1 SNA 9 JC66 00873A GEAR M RDCN MP 1 SNA 10 JC66 00860A GEAR M RDCN FUSER 1 SNA 11 JC61 01204A BRACKET P MAIN 1 SNA 12 JC31 00113A MOTOR BLDC 1 SNA 13 6003 000301 SCREW TAPTITE 4 SNA 14...

Page 128: ...ExplodedView and Parts list 5 30 Service Manual 5 12 Idle Gear Unit 0 Refer to 5 7 109 1 2 3 4 5 6 7 ...

Page 129: ... Description Q ty Service Remark 0 JC97 02238A MEA UNIT GEAR IDLE 1 SA 1 JC61 01200A BRACKET P GEAR IDLE 1 SNA 2 JC66 00858A GEAR M FUSER DRV IN 1 SNA 3 JC66 00868A CLUTCH M HUB 1 SNA 4 JC66 01155A GEAR FUSER RDCN OUT V 1 SNA 5 6031 001255 WASHER PLAIN 3 SA 6 JC66 00872A GEAR FUSER IDLE 3 1 SNA 7 JC66 00859A GEAR M FUSER IDLE 2 1 SNA ...

Page 130: ...ExplodedView and Parts list 5 32 Service Manual 5 13 Feed Unit 0 Refer to 5 7 104 1 1 1 1 2 1 3 4 2 3 6 5 ...

Page 131: ... AVAILABLE Drawer 0 _code Description Q ty Service Remark 0 JC96 04119B ELA UNIT FEED 1 SA 1 JC96 04114B ELA UNIT SENSOR_CHARGE 1 SNA 2 JC72 00382B PMO BUSHING FEED 1 SA 3 JC66 10202A BEARING PICK UP 1 SA 4 JC61 01725A FRAME FEED 1 SA 5 JC66 01267A ROLLER SHAFT_FEED 1 SA 6 JC61 01550A STOPPER SPACER 1 SNA ...

Page 132: ...ExplodedView and Parts list 5 34 Service Manual 5 14 Feed Unit 3X5 0 Refer to 5 7 101 3 9 2 5 6 8 1 7 4 10 ...

Page 133: ...ELA UNIT FEED_3X5 1 SA 1 JC73 00206A RUBBER BELT_FEED 2 SA 2 JC61 01239A GUIDE M SHAFT_BELT 1 SNA 3 JC61 02624A GUIDE TRANSFER_FRONT 1 SNA 4 JC61 02703A PLATE SAW 1 SNA 5 JC61 02618A HOLDER SAW 1 SNA 6 JC66 00887A ROLLER M IDLE_BELT 2 SNA 7 JC66 01985A SHAFT BELT_3X5 1 SNA 8 JC70 20901A IEX SHAFT IDLE F UP 2 SA 9 JC65 00038A TERMINAL SIDE_SAW 1 SNA 10 JC63 01940A COVER SAW 1 SNA ...

Page 134: ...ExplodedView and Parts list 5 36 Service Manual 5 15 LSU Frame 0 Refer to 5 7 103 1 3 2 5 4 1 ...

Page 135: ...NA SERVICE not AVAILABLE Drawer 0 _code Description Q ty Service Remark 0 JC96 03960C ELA HOU FRAME_LSU_LO 1 SA 1 6003 000196 SCREW TAPTITE 3 SA 2 JC61 01732A FRAME PART_UPPER 1 SNA 3 JC65 00004B TERMINAL DEVE 4 SNA 4 JC92 02091A PBA SUB CRUM_IF 1 SA 5 JC96 04121B ELA UNIT DEVE_ERASER 1 SNA ...

Page 136: ...ExplodedView and Parts list 5 38 Service Manual 5 16 REGI 0 Refer to 5 7 102 10 9 16 15 5 6 4 7 3 2 1 13 14 11 12 8 ...

Page 137: ...REGI UPPER 1 SA 4 JC66 00647A ROLLER M_REGI IDLE L25 2 SA 5 JC66 00648A ROLLER M_REGI IDLE S25 2 SA 6 6044 000231 RING E 4 SA 7 6107 001158 SPRING TS 1 SA 8 JC72 00998A PMO ACTUATOR REGISHUTTER 1 SA 9 JC61 00670A GUIDE P_REGI PLATE 1 SA 10 JC75 00095A MEC BRUSH ANTISTATIC 1 SA 11 JC61 01576A HOLDER P REGI 2 SA 12 JC66 00420A GEAR REGI Z25 1 SA 13 JC61 00669A BUSH M ROLLER REGI U 2 SA 14 6107 00115...

Page 138: ... 3 1 28 1 29 1 11 1 14 1 30 1 5 1 15 1 17 2 1 1 8 1 9 1 27 1 28 1 1 1 1 1 9 1 19 1 12 1 16 2 17 5 2 5 1 5 2 5 6 4 5 4 3 1 26 1 21 1 7 1 16 1 12 1 25 2 23 1 9 1 9 4 2 4 4 4 1 4 6 1 18 2 19 2 10 2 6 2 7 2 3 2 3 2 7 2 10 2 6 5 3 5 4 5 5 2 15 2 4 2 5 2 11 2 16 2 12 2 13 2 2 2 21 2 20 2 2 2 4 2 22 2 8 2 18 2 9 2 14 2 24 2 4 2 22 2 8 3 1 5 4 2 ...

Page 139: ...4 LAMP DUAL 266 110V 1 SA 1 8 6003 000196 SCREW TAPTITE 2 SA 1 9 6003 000282 SCREW TAPTITE 9 SNA 1 10 6006 001078 SCREW TAPTITE 2 SNA 1 11 6107 001159 SPRING TS 2 SA 1 12 6601 001479 BEARING BALL 2 SA 1 13 JC39 00747A HARNESS FUSER FU 1 SA 1 14 JC61 00785A HOLDER M IDLE ROLLER 3 SA 1 15 JC61 01774A SPRING ETC SAPERATION 5 SA 1 16 JC61 01958A BUSH HR 2 SA 1 17 JC61 02302A GUIDE CLAW POLY 5 SA 1 18 ...

Page 140: ...03A SPRING ETC ACTUATOR 1 SA 2 15 JC63 00724A COVER M SLIDE SENSOR 1 SNA 2 16 JC63 00903A FELT CLEAN TONER 2 SNA 2 17 JC63 01744A GROUND HR_LAMP 1 SNA 2 18 JC63 01749A COVER FUSER LO LAMP 1 SNA 2 19 JC66 00931A ROLLER PRESSURE 1 SA 2 20 JC66 01884A LEVER P RELEASE_R 1 SNA 2 21 JC66 01883A LEVER P RELEASE_L 1 SNA 2 22 JC67 00102A CAP M FUSER LOCK 2 SNA 2 23 JC67 00103A CAP M ACTUATOR 1 SNA 2 24 JC7...

Page 141: ...000125 RING E 1 SC 4 2 6044 000159 RING C 2 SA 4 3 JC62 00313A TUBE SMALL_F_UP 1 SNA 4 4 JC62 00314A TUBE MIDDLE_F_UP 1 SNA 4 5 JC62 00315A TUBE LARGE_F_UP 1 SNA 4 6 JC66 01967A ROLLER EXIT_F UP 1 SNA 4 5 JC62 00315A TUBE LARGE_F_UP 1 SNA 4 6 JC66 01967A ROLLER EXIT_F UP 1 SNA Fuser Unit Parts List SA SERVICEAVAILABLE SNA SERVICE not AVAILABLE ...

Page 142: ...ExplodedView and Parts list 5 44 Service Manual 5 18 Duplex Unit 0 12 23 19 3 8 2 10 1 11 7 9 26 27 18 6 17 15 14 16 4 5 22 25 24 28 ...

Page 143: ...6A GUIDE UPPER 1 SNA 9 JC61 02617A BRACKET GUIDE ALIGN 1 SNA 10 JC63 01942A COVER CASSETTE 1 SNA 11 JC65 00017A TERMINAL P GND DUP 2 SA 12 JC66 00444A SHAFT IDLE ROLL DUP 2 SA 14 JC66 00899A PULLEY 18_DUP 2 SA 15 JC66 00900A PULLEY M 18 DUMMY_DUP 5 SA 16 JC66 01971A GEAR DUPLEX 1 SNA 17 JC66 01977A SHAFT DUPLEX DRIVE 1 SNA 18 JC96 04983A ELA UNIT ROLLER_DUP 2 SA 19 JK72 00058A PCT SILP WASHER 4 SN...

Page 144: ...ExplodedView and Parts list 5 46 Service Manual 5 19 Cassette Unit 0 24 30 25 23 20 15 19 18 22 31 14 35 1 29 21 16 13 38 17 1 5 27 26 35 3 4 36 38 28 2 34 6 33 32 7 9 10 8 37 11 12 1 ...

Page 145: ...GEAR PINION 1 SA 15 JC61 02765A GUIDE SIDE_L 1 SA 16 JC72 41210A PMO LOCKER PLATE 1 SA 17 JC61 02750A GUIDE M PAPER SIZE 1 SNA 18 JC97 03267A MEA UNIT HOLDER PAD 1 SA 19 JC61 70911A SPRING ETC EXIT ROLL FD 1 SA 20 JC61 01228A HOLDER M PAD_HOUSING 1 SNA 21 JC61 01724B GUIDE PAPER 1 SNA 22 JC64 00268B SHUTTER PATH_CST 1 SNA 23 JC61 00455A SPRING ETC PLATE K UP 2 SA 24 JC61 02766A PLATE P KNOCK UP 1 ...

Page 146: ...ExplodedView and Parts list 5 48 Service Manual 5 20 SCF Unit 31 0 39 33 27 34 23 24 28 19 58 3 7 2 26 8 26 8 36 30 55 12 41 25 56 29 4 18 41 1 11 22 20 21 40 32 9 14 17 15 43 6 5 10 37 13 ...

Page 147: ... 1 SNA 15 JC61 01743A HOLDER M PICK_UP_SCF 1 SNA 16 JC97 03228A MEA GEAR PICK UP 1 SA 17 6107 001170 SPRING TS 1 SA 18 JC96 05106A ELA SCF BLDC 1 SA 19 JC61 01742A HOLDER CONNECTOR_SCF 1 SA 20 6502 001093 CABLE CLAMP 2 SA 21 JC33 00012A SOLENOID MAIN 1 SNA 22 JC92 02094A PBA SUB SCF 1 SA 23 JC96 02127B ELA HOU CST SENSOR HAWK16 1 SA 24 JC92 02093A PBA SUB SCF_COVER 1 SA 25 JC72 01355A PMO REMOVE_L...

Page 148: ... 01401A MEA UNIT TERMINAL_TR 4 SA 42 JC97 03270A MEA GEAR ONEWAY 1 SA 43 6044 000001 RING CS 1 SNA 44 JC63 01163A SHEET GUIDE_PATH 1 SA 45 JC39 00990A CBF HARNESS S_P_SIZE 1 SNA 46 JB39 40532A CBF HARNESS OPE 2 SA 47 JC39 00989A CBF HARNESS S_EMPTY 1 SNA 49 JC39 00973A CBF HARNESS SCF 2 SNA 50 JC39 00975B CBF HARNESS MOTOR 1 SA 51 JC68 02164E MANUAL INSTALL 1 SNA 55 JC67 00204A BRUSH ANTISTATIC_PI...

Page 149: ... 13 4 2 13 5 2 13 1 901 2 13 3 2 13 2 2 13 2 8 2 8 2 2 8 1 2 9 903 2 10 2 7 1 2 7 3 2 7 2 2 7 4 2 7 4 2 3 2 10 903 2 14 2 2 2 1 12 6 901 5 4 3 5 0 5 4 2 5 4 4 5 4 1 5 4 902 5 1 5 3 5 5 5 6 5 7 5 2 16 16 3 16 1 19 1 1 1 1 5 1 5 1 3 1 4 1 7 13 15 1 2 1 6 901 902 9 8 902 7 7 6 903 7 4 7 5 7 3 901 7 2 902 2 13 6 2 14 903 7 7 16 2 16 4 16 4 13 14 2 4 901 11 901 ...

Page 150: ...SPRING TS 1 SNA 2 7 JC97 01034A MEA RACK EXIT ROLLER 4 SA 2 7 1 JC72 41006A HOLDER EXIT ROLL 4 SNA 2 7 2 JC72 41007A ROLLER FD F 4 SNA 2 7 3 JC72 41008A ROLLER FD R 4 SNA 2 7 4 JC61 70911A SPRING ETC EXIT ROLL FD 4 SNA 2 8 ASS Y ROLLER FEED2 1 SNA 2 8 1 MCU 20002A ROLLER FEED 2 1 SNA 2 8 2 JC81 06328A AS ROLL DECURL 2 SNA 2 9 JC72 01310A ACTUATOR BIN FULL 1 SA 2 10 JC61 00423A BUSH 6_D 2 SNA 2 11 ...

Page 151: ...R 33 EXIT 1 SNA 7 2 JC31 00090A MOTOR BLDC 1 SNA 7 3 JC81 06337A AS GEAR RDCN 79_23 1 SNA 7 4 JC81 06338A AS GEAR RDCN 23 1 SNA 7 5 JB72 00345A PICK UP CLUTCH SUB 1 SNA 7 6 JC66 00425A GEAR IDLE 33 1 SNA 7 7 EHA 10002A HARNESS MOTOR 1 SNA 8 COM 10001A BOLT STAND 4 SNA 9 MSP 40001A GROUND SPRING 1 SNA 10 JC81 06333A AS MAIN BOARD 1 SNA 11 EHA 10001A HARNESS MAIN SUB 1 SNA 12 JC92 01262C PBA SUB FEE...

Page 152: ...E_F_UP 2 SNA 18 4 6107 001160 ST SPRING TS 2 SNA 18 5 JC64 00420A HANDLE M_COVER REAR 1 SNA 18 6 JC61 01404A BRACKET P HANDLE SCF 1 SNA 18 7 MSP 30001A SPRING TS HANDLE 2 SNA 18 8 JC64 00423A LEVER M REAR LOCK_L 1 SNA 18 9 JC64 00424A LEVER M REAR LOCK_R 1 SNA 19 JC81 06331A AS STACKER EXP 1 SNA 901 6003 000196 SCREW TAPTITE 20 SNA 902 6003 00269 SCREW TAPTITE M3X6 15 SNA 903 E RING 5PI 8 SNA 904 ...

Page 153: ...ExplodedView and Parts list 5 55 Service Manual 5 22 Main_HCF 0 10 9 7 6 5 14 1 11 13 12 8 3 14 15 4 2 ...

Page 154: ... ELA HOU UPPER_HCF 1 SNA 3 JC92 01686A PBA SUB SCF_COVEROPEN 1 SNA 4 GEAR GUIDE REAR 1 SNA 5 JC66 00974A GEAR M_FORWARD 1 SNA 6 6044 000125 RING E ID4 1 SC 7 6107 001259 SPRING ES 1 SNA 8 COVER SIDE L 1 SNA 9 COVER SIDE R 1 SNA 10 COVER REAR 1 SNA 11 MEA UNIT DOOR FRONT 1 SNA 12 BRKT HINGE 1 SNA 13 LINK DOOR OPEN 1 SNA 14 ELA HOU HCF DRIVE 1 SNA 15 6003 000269 SCREW TAPTITE M3X6 16 SA 16 6002 0004...

Page 155: ...ExplodedView and Parts list 5 57 Service Manual 5 23 HOU L_HCF1 0 15 13 12 10 10 11 9 8 4 3 2 8 15 15 14 7 6 6 5 5 1 ...

Page 156: ...HOLDER SENSOR 1 SNA 3 0604 001095 PHOTO INTERRUPTER 3 SA 4 JC63 00675A GROUND P PAPER_SIZE 1 SNA 5 CASTER M01030 2 SNA 6 CASTER M01030 2 SNA 7 STABILITY STAND_DELL 1 SNA 8 6001 000357 SCREW TAPPING M4X10 4 SNA 9 JC81 06072A TIMING BELT_S3M 1 SNA 10 GEAR PULLEY_FRONT 2 SNA 11 PULLEY UPPER BELT 1 SNA 12 6044 000129 RING E ID6 2 SNA 13 SUB LIFT LEFT 1 SNA 14 SUB LIFT RIGHT 1 SNA 15 6003 000269 SCREW ...

Page 157: ...ExplodedView and Parts list 5 59 Service Manual 5 24 HOU L_HCF2 0 23 8 13 24 25 3 2 1 11 8 8 7 6 5 4 10 9 11 8 11 12 8 11 10 9 19 22 21 8 15 17 16 20 18 14 ...

Page 158: ...A 7 GEAR SHAFT_PC 1 SNA 8 6044 000129 RING E ID6 11 SNA 9 JC61 00426A BUSH 8 5 2 SNA 10 SPRING PIN PULLEY 2 SNA 11 PULLEY LOWER BELT 4 SNA 12 JC66 00854A GEAR EXIT DUP Z21 1 SA 13 TBD ELA UNIT CASSETTE_HCF 1 SNA 14 GUIDE HANDLE 1 SNA 15 KNOB FRONT 1 SNA 16 JC61 00267A GUIDE M_LOCK A 1 SNA 17 SPRING TS_NV 1 SNA 18 HOLDER GUIDE HANDLE 1 SNA 19 JC97 01401A MEA UNIT TERMINAL TR 1 SA 20 COVER INNER FRO...

Page 159: ...ExplodedView and Parts list 5 61 Service Manual 5 25 HOU L_HCF3 0 7 6 5 3 23 28 2 2 1 3 4 21 27 22 20 19 18 17 16 26 25 14 15 11 24 10 24 9 8 ...

Page 160: ...CTION 1 SNA 8 JC31 00109A AS MOTOR GEARED 1 SNA 9 BRKT MOTOR 1 SNA 10 SHAFT GEARED 1 SNA 11 JC66 00955A GEAR M_LIFT COUPLING 1 SNA 12 GUIDE GEARED 1 SNA 13 GEAR COUPLING 1 SNA 14 LEVER MOTOR 1 SNA 15 BRKT LEVER MOTOR 1 SNA 16 SPRING TS 1 SNA 17 LEVER ARM FRICTION 1 SNA 18 PCB MAIN 1 SNA 19 PLATE SIDE R 1 SNA 20 PLATE HINGE BRKT 2 SNA 21 COVER DUMMY R 1 SNA 22 SHAFT HINGE DOOR 2 SNA 23 COVER DUMMY ...

Page 161: ...ExplodedView and Parts list 5 63 Service Manual 5 26 LIFT_L_HCF 0 7 6 14 8 13 12 11 1 4 15 5 9 10 3 2 ...

Page 162: ...LIFT L 1 SNA 2 BRKT KNOCK UP_L 1 SNA 3 BELT STOPPER 1 SNA 4 TIMING BELT_S5M 625 1 SNA 5 BRKT STOPPER 1 SNA 6 ROLLER GUIDE KU 4 SNA 7 BRKT GUIDE ROLLER L 2 SNA 8 GROUND LEFT_HCF 1 SNA 9 JC66 00100A GEAR 6 1 SNA 10 6044 000231 RING E ID5 1 SA 11 SPRING TS_DR 1 SNA 12 HOOK LOCKER 1 SNA 13 6044 000129 RING E ID6 1 SNA 14 6003 000269 SCREW TAPTITE M3X6 4 SA 15 6002 000440 SCREW TAPTITE M3X8 1 SNA ...

Page 163: ...ExplodedView and Parts list 5 65 Service Manual 5 27 LIFT_R_HCF 0 3 11 9 6 7 8 3 4 2 3 5 13 12 ...

Page 164: ... SUB LIFT RIGHT 1 SNA 1 PLATE LIFT R 1 SNA 2 BRKT KNOCK UP_R 1 SNA 3 BELT STOPPER 1 SNA 4 TIMING BELT_S5M 625 1 SNA 5 BRKT STOPPER 1 SNA 6 ROLLER GUIDE KU 4 SNA 7 BRKT GUIDE ROLLER L 2 SNA 8 GROUND LEFT_HCF 1 SNA 9 SPRING TS_DR 1 SNA 10 HOOK LOCKER 1 SNA 11 6044 000129 RING E ID6 1 SNA 12 6003 000269 SCREW TAPTITE M3X6 4 SA 13 6002 000440 SCREW TAPTITE M3X8 1 SNA ...

Page 165: ...ExplodedView and Parts list 5 67 Service Manual 5 28 ASSETTE_HCF 0 12 13 15 8 6 9 1 10 11 7 13 3 2 5 14 ...

Page 166: ...W TAPPING M3X8 10 SNA 2 FRAME CASSETTE 1 SNA 3 0604 001095 PHOTO INTERRUPTER 2 SA 4 CBF HARNESS PAPER LEVEL 1 SNA 5 GROUND REAR_HCF 1 SNA 6 PLATE PARER REAR 1 SNA 7 RACK GEAR REAR 1 SNA 8 SHAFT GUIDE REAR 1 SNA 9 6044 000231 RING E ID5 1 SA 10 GEAR GUIDE REAR 2 SNA 11 PLATE PAPER SIDE L 1 SNA 12 PLATE PAPER SIDE R 1 SNA 13 JC70 10929A IPR SPR PLATE G SIDE 2 SNA 14 PLATE GUIDE RAIL 4 SNA 15 GUIDE S...

Page 167: ...ExplodedView and Parts list 5 69 Service Manual 5 29 DOOR FRONT_HCF 0 9 1 3 10 2 29 28 30 25 27 8 6 7 5 4 24 31 32 18 19 16 15 12 23 17 13 11 20 14 21 22 16 ...

Page 168: ...1 SNA 12 BUSH 6_D L5 6 SNA 13 SHAFT RETARD M 1 SNA 14 SHAFT RETARD S 1 SNA 15 6044 000125 RING E ID4 7 SC 16 JC97 02259A MEA UNIT ROLLER PU 1 SNA 17 JC66 00939A SHAFT LOCK 1 SNA 18 JC67 00126A COUPLER TORQUE LIMITER 1 SNA 19 JC66 00976A JOINT M_RETARD 1 SNA 20 GEAR RETARD ACT 1 SNA 21 GEAR RETARD CON 1 SNA 22 COVER RETARD_GEAR 1 SNA 23 SPRING ES 1 SNA 24 COVER RETARD 1 SNA 25 JC61 70959B SPRING ET...

Page 169: ...ExplodedView and Parts list 5 71 Service Manual 5 30 HOU UPPER_HCF 0 5 6 1 4 3 2 ...

Page 170: ...VAILABLE SNA SERVICE not AVAILABLE Drawer 0 _code Description Q ty Service Remark 0 ELA HOU UPPER_HCF 1 SNA 1 PLATE TOP_HCF 1 SNA 2 ELA UNIT PICK UP 1 SNA 3 GUIDE TOP REAR_DUMMY 1 SNA 4 CBF HARNESS HCF 1 SNA 5 JC61 01742A HOLDER CONNECTOR_SCF 1 SA 6 6002 000440 SCREW TAPPING M3X8 8 SNA ...

Page 171: ...ExplodedView and Parts list 5 73 Service Manual 5 31 PICKUP_HCF 0 2 15 2 16 2 10 9 8 11 12 13 14 6 1 7 18 17 26 24 10 23 25 22 21 20 19 21 26 ...

Page 172: ...A 10 6044 000125 RING E ID4 2 SC 11 JG72 40732A PMO BUSHING HOLDER 1 SNA 12 JC61 00062A SPRING ETC CLUTCH 1 SNA 13 JC66 00964A GEAR M_FEED SCF 1 SNA 14 6044 000159 RING C ID3 1 SA 15 JC66 01275A ACTUATOR FEED 1 SA 16 6107 001261 SPRING TS 1 SA 17 JC61 01350A LEG M_ACT NO PAPER 1 SNA 18 LIMITIED PAPER 1 SNA 19 JC61 01299A GUIDE M_UPPER PICK UP 1 SNA 20 SHAFT PICK UP 1 SNA 21 JC61 00884A BUSH 6_D L ...

Page 173: ...ExplodedView and Parts list 5 75 Service Manual 5 32 DRIVE_HCF 0 1 3 2 ...

Page 174: ...76 Service Manual DRIVE_HCF Parts List SA SERVICEAVAILABLE SNA SERVICE not AVAILABLE Drawer 0 _code Description Q ty Service Remark 0 ELA HOU HCF DRIVE 1 SNA 1 SUB DRIVE 1 SNA 2 SUB CLUTCH 1 SNA 3 6003 000269 SCREW TAPTITE M3X6 2 SA ...

Page 175: ...ExplodedView and Parts list 5 77 Service Manual 5 33 SUB DRIVE_HCF 0 8 4 2 7 1 6 3 5 ...

Page 176: ... Description Q ty Service Remark 0 SUB DRIVE 1 SNA 1 6003 000301 SCREW TAPTITE M4X6 4 SNA 2 BRKT DRIVE 1 SNA 3 JC66 00965A GEAR M_FD IDLE A SCF 1 SNA 4 JC66 00966A GEAR M_FD IDLE B SCF 1 SNA 5 JC66 00967A GEAR M_PU IDLE A SCF 1 SNA 6 JC66 00968A GEAR M_PU IDLE C SCF 1 SNA 7 JC31 00090A MOTOR DC BLDC 1 SA 8 6044 000231 RING E ID5 4 SA ...

Page 177: ...ExplodedView and Parts list 5 79 Service Manual 5 34 CLUTCH_HCF 0 5 10 8 6 1 7 6 9 4 3 2 9 ...

Page 178: ... _code Description Q ty Service Remark 0 SUB CLUTCH 1 SNA 1 BRKT CLUTCH 1 SNA 2 GEAR RETARD COUPLE 1 SNA 3 SPRING CS_COUPLE 1 SNA 4 GEAR RETARD 1 SNA 5 6044 000129 RING E ID6 1 SNA 6 BUSH 6_D L5 2 SNA 7 JC66 00973A GEAR M_PICKUP IDLE B 1 SNA 8 SHAFT EL24 CLUTCH 1 SNA 9 6044 000129 RING E ID6 1 SNA 10 CLUTCH 5K Z32 EL24 1 SNA ...

Page 179: ...o Mbus Bridge USB 2 0 USB 2 0 M bus 64 bit 166Mhz System BUS M bus 64 bit 166Mhz System BUS Local bus 64bit up to 200MHz Local bus 64bit up to 200MHz 88F5281 500MHz 88F5281 500MHz 10 100 1000 10 100 1000 4 Line LCD 4 Line LCD NAND Flash NOR Flash Hyper 3 Hyper 3 Output Expander Output Expander HCF HCF SCF SCF Parallel Parallel LSU LSU USB Controller USB Controller Wireless Wireless Font Card Font ...

Page 180: ...D 39 40 1 nRST_HDD 2 3 3V 1 3 nINT_HDD 2 4 nRD 3 5 nWR 4 6 3 3V 5 7 N C 6 8 nHDD_IORDY 7 9 N C 8 10 nHDD_CS1 9 11 nHDD_CS0 10 12 ADDR 2 11 13 ADDR 1 12 14 ADDR 0 13 15 30 DATA 0 15 14 31 3 3V 15 32 49 DGND 16 50 N C 17 51 DGND 18 52 SCL 19 30 53 SDA 31 54 DGND 32 55 3 3V 33 35 56 60 5V 36 61 GND1 37 38 62 GND2 GND GND GND 24V GND 24V 24V GND 24VS GND GND 24V GND 24V 5V FUSERLAMP_ON1 5V GND 5V GND ...

Page 181: ...oubleshooting The following tools are recommended safe and easy troubleshooting as described in this service manual DVM Digital Volt Meter Standard Indicates more than 3 digits Driver Standard type type M3 long M3 short M2 long M2 short Tweezers Standard For general home use small type Cotton Swab Standard For general home use for medical service Cleaning Equipments Standard An IPA Isopropyl Alcoh...

Page 182: ... CN connector CON connector CPU Central Processing Unit dB decibel dBA decibel A dBM decibel milliwatt DC direct current DCU Diagnostic Control Unit DPI Dot Per Inch DRAM Dynamic Random Access Memory DVM Digital Voltmeter ECP Enhanced Capability Port EDC Embedded Diagnostic control EEPROM Electronically Erasable Programmable Read Only Memory EMI Electro Magnetic Interference EP electrophotographic...

Page 183: ...normal marshy place NVRAM nonvolatile random access memory OPC Organic Photo Conductor OP Operation Panel Equipment PBA Printed Board Assembly PCL Printer Command Language Printer Control Language PDL Page Discription Language PPM Page Per Minute PPS Pulse Per Second PS Post Script PTL Pre Transfer Lamp PWM Pulse Width Modulation Q PID Quick Printer Initiating Device Q ty quantity RAM Random Acces...

Page 184: ... to open the printer trays covers and allow for proper ventilation see diagram below Provide the proper environment A firm level surface Away from the direct airflow of air conditioners heaters or ventilators Free of extreme fluctuations of temperature sunlight or humidity Clean dry and free of dust ...

Page 185: ...pattern shown in below is the standard pattern used in the factory The life of the toner cartridge and the printing speed are measured using the pattern shown below The image is 70 of the actual A4 size A4 ISO 19752 Standard Pattern This test page is reproduced at 70 of the normal A4 size ...

Page 186: ...nternal accessories discharge static electricity from your body by touching something metal such as the metal back plate on any device plugged into a grounded power source If you walk around before finishing installation discharge any static electricity once again 7 5 2 Installing Printer Memory Additional printer memory is provided on a Dual In line Memory Module DIMM The Dell 5330dn Mono Laser Pr...

Page 187: ...ding the DIMM by its edges 5 Push the DIMM into the printer until it snaps into place Ensure that the latches fit over the notches located on either side of the DIMM 6 Close the control board cover by aligning the groove on it with the notch on the printer and sliding it 7 Reconnect the power cord and printer cable and turn the printer on ...

Page 188: ...ect Properties 5 Click the Printer tab and select 768 from the Memory Size drop down list in the Printer Memory section 6 Click OK Dell 5330dn Mono Laser Printer PS 1 Ensure the PostScript printer driver is installed on your computer For details about installing the PS printer driver see Installing Software in Windows 2 Click the Windows Start menu 3 For Windows 2000 select Settings and then Print...

Page 189: ...e USB font card 1 Remove the new USB Font Card from its package as shown in the following figure 2 Power the printer off and unplug all cables from the printer 3 Grasp the control board cover and remove it 4 Insert a USB Font Card into the outer USB slot on the contol board CAUTION Do not insert a USB Font Card into the inner USB memory slot You could damage the control board of the printer 5 Close...

Page 190: ...m the printer 2 Remove the packing tape and the packing material inside the optional tray 3 Find the location of the paper option tray connector and alignment pins 4 Place the printer over the tray aligning the feet on the printer with the alignment pins in the optional tray 5 Load paper in the optional tay For information about loading paper in this tray see Loading Print Media 6 Reconnect the po...

Page 191: ...e Windows Start button 2 For Windows NT 4 0 2000 select Settings and then Printers For Windows XP 2003 select Printers and Faxes For Windows Vista select Control Panel Hardware and Sound Printers 3 Select the Dell 5330dn Mono Laser Printer 4 Right click the printer icon and select Properties 5 Click the Printer tab and select your Optional Tray from the Optional Tray drop down list 6 Click OK and ...

Page 192: ...indows 2000 select Settings and then Printers For Windows XP 2003 select Printers and Faxes For Windows Vista select Control Panel Hardware and Sound Printers 3 Select Dell 5330dn Mono Laser Printer PS 4 Right click the printer icon and select Properties 5 Click the Device Settings tab and select Standard Capacity from the Tray 2 drop down list 6 Click OK ...

Page 193: ...e printer and unplug all cables from the printer 2 Find the location of the High Capacity Feeder connector and alignment pins 3 Place the printer over the High Capacity Feeder aligning the feet on the printer with the alignment pins in the High Capacity Feeder 4 Load paper in the High Capacity Feeder For information about loading paper in this tray see Loading Print Media 5 Reconnect the power cor...

Page 194: ...k the Windows Start button 2 For Windows NT 4 0 2000 select Settings and then Printers For Windows XP 2003 select Printers and Faxes For Windows Vista select Control Panel Hardware and Sound Printers 3 Select the Dell 5330dn Mono Laser Printer 4 Right click the printer icon and select Properties 5 Click the Printer tab and select your Optional Tray from the Optional Tray drop down list 6 Click OK ...

Page 195: ... Windows 2000 select Settings and then Printers For Windows XP 2003 select Printers and Faxes For Windows Vista select Control Panel Hardware and Sound Printers 3 Select Dell 5330dn Mono Laser Printer PS 4 Right click the printer icon and select Properties 5 Click the Device Settings tab and select High Capacity from the Tray 2 drop down list 6 Click OK ...

Page 196: ...printer power off and unplug the power cord and printer cable from the printer 2 Grasp the control board cover and remove it 3 Align the connector on the hard disk with the connector on the control board Push the hard disk in until it is locked into place 4 Fasten the three screws supplied with your new hard disk 5 Close the control board cover by aligning the groove on it with the notch on the pr...

Page 197: ...ware and Sound Printers Select the Dell 5330dn Mono Laser Printer 4 Right click the printer icon and select Properties 5 Click the Printer tab and check Optional Hard Disk Driver HDD 6 Click OK Dell 5330dn Mono Laser Printer PS 1 Click the Widows Start button 2 For Windows 2000 select Settings and then Printers 3 For Windows XP 2003 select Printers and Faxes For Windows Vista select Control Panel ...

Page 198: ...ct 5 Enter the correct time and date using Scroll or Scroll Month 01 to 12 Day 01 to 31 Year requires four digits Hour 01 to 12 Minute 00 to 59 and you can also select AM or PM 6 Press Select to save the selection 7 Press Cancel to return to Standby mode Setting Daylight Savings Time If your country switches to Daylight Savings Time each year use this procedure to automatically switch to Daylight ...

Page 199: ... print window is displayed 8 Click OK or Print to start printing Printing a stored job You can print jobs currently stored in the hard disk 1 Press Select when Stored job press appears on the bottom line of the display 2 Press Scroll to highlight the your user ID and press Select 3 Press Scroll to highlight the job name you want and press Select 4 If you select Confidential or Store in Job type whe...

Page 200: ...form you want to use and press Select Off prints in normal mode Single Form prints all pages using the first form Double Form prints the front page using the first form and the back page using the second form 5 Press Scroll to highlight Select Form and press Select 6 Press Scroll to highlight 1st Form and press Select 7 Press Scroll to select the form file you want to use and press Select If you sele...

Page 201: ...er off the printer off and unplug all cables from the printer 2 Face the back of the printer as shown grasp the dummy cover and remove it 3 Remove the packing tape from the Output Expander 4 Locate the Output Expander alignment pins and insertion slots on the printer Align the pins on the output expander with the slots on the printer and place the Output Expander on top 5 Grasp the Output Expander...

Page 202: ...n ensure there is contact between the rib on the stacker and the top edge of the Output Expander 9 Flip the Output Expander stacker down 10 Reconnect the power cord and cables to the printer and power on the printer To use Output Expander when you print a document you must configure the properties of the printer driver NOTE When printing a document using the output expander remember to configure the...

Page 203: ...lect Settings and then Printers For Windows XP 2003 select Printers and Faxes For Windows Vista select Control Panel Hardware and Sound Printers 3 Select the Dell 5330dn Mono Laser Printer 4 Right click the printer icon and select Properties 5 Click the Printer tab and select Bin 1 from the Output Bin drop down list 6 Click OK and print the document ...

Page 204: ...or Windows 2000 select Settings and then Printers For Windows XP 2003 select Printers and Faxes For Windows Vista select Control Panel Hardware and Sound Printers 3 Select Dell 5330dn Mono Laser Printer PS 4 Right click the printer icon and select Properties 5 Click the Device Settings tab and select Bin 1 from the Output Bin drop down list 6 Click OK ...

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