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DeLaval ALPRO ID Champion, Instruction Book

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DeLaval ALPRO ID Champion

Instruction Book

© DeLaval 2014.

85417601

2014-12-03, Version 5

Original instruction

Summary of Contents for ALPRO ID Champion

Page 1: ...DeLaval ALPRO ID Champion Instruction Book DeLaval 2014 85417601 2014 12 03 Version 5 Original instruction ...

Page 2: ......

Page 3: ...2 Walk by antennas 10 2 3 Cow place antennas 16 3 Parlour applications 19 4 Main parts 19 Operator s maintenance 20 n DeLaval ALPRO ID Champion 1 Daily maintenance 20 2 Yearly maintenance 20 Troubleshooting 21 n DeLaval ALPRO ID Champion 1 Troubleshooting 21 Disposal 25 n DeLaval ALPRO ID Champion 1 Disposal and recycling information 25 1 1 Disposal of packaging material 25 1 2 Disposal of electri...

Page 4: ...DeLaval ALPRO ID Champion Table of contents DeLaval 2014 2014 12 03 Version 5 4 28 85417601 ...

Page 5: ...04 108 EC Harmonised standards which have been used EN 61000 6 3 2007 EN 61000 6 2 2005 EN 55022 2006 ETSI EN 301 489 3 V1 4 1 ETSI EN 301 489 1 V1 8 1 ETSI EN 300 330 2 V1 3 1 Tumba 2013 02 28 Signed Name Jan Ove Nilsson Position Vice President Department BA Capital Goods Contact Wiveca Sveen P O Box 39 SE 147 21 TUMBA Sweden Name and address of manufacturer DeLaval International AB P O Box 39 SE...

Page 6: ... DeLaval 2014 2014 12 03 Version 5 6 28 85417601 ...

Page 7: ...to comply with instruction could result in injury or death Caution Refers to a limited risk Failure to com ply with instruction could result in minor injury or product damage Mandatory Refers to an action or behaviour which is essential to safe and successful use of the equipment Prohibited Refers to an action or behaviour which is incompatible to safe and successful use of the equipment Note Is i...

Page 8: ...rs or guards 2 FCC compliance statement This device complies with part 15 of the FCC Federal Communications Commission Rules Operation is subject to the following two condi tions n This device may not cause harmful interfer ence n This device must accept any interference received including interferences that may cause undesired operation DeLaval ALPRO ID Champion Safety precautions DeLaval 2014 20...

Page 9: ...s Effects on ID can be very short reading distance to the readers or transponders or can not be read at all is the result of this kind of noise Acceptable ID performance may not be achieved if the guidelines below are not followed 1 1 EU markets n According to EMC standards filters on all VSD units driving motors and shielded cables between the VSD and motor is a demand 1 2 North American market n...

Page 10: ... be taken United States Animal Identification Plan USAIP and National Cattlemen s Beef Associ ation NCBA are recommending left ear as the first hand choice for ISO HDX transponder loca tion 2 2 Walk by antennas The walk by antenna is located in the entrance gate DeLaval multi ID system support four types of walk by portal antennas n Blue curtain replaced by IRW from July 2014 n Multi reader replac...

Page 11: ... identification of the cows as they enter Note The Blue curtain reader can only recognize B transponders 3 1 2 210207 Fig 3 Blue curtain 1 Antenna frame 2 Antenna electronic unit 3 Antenna curtain DeLaval ALPRO ID Champion General description DeLaval 2014 2014 12 03 Version 5 11 28 85417601 ...

Page 12: ...the high pressure The Multi reader has the broadest application area in relation to what type of transponder is used It can process the transponder information from both the B transponders and the ISO HDX transponders A B C 225422 Fig 4 Multi reader A Antenna panel B Galvanized steel stand C Electronic box DeLaval ALPRO ID Champion General description DeLaval 2014 2014 12 03 Version 5 12 28 854176...

Page 13: ...ed by the high pressure The Mini multi reader can process information only from the ISO HDX transponders 1 2 3 210210 Fig 5 Mini multi reader 1 Plastic front sheet with an encapsulated multi conductor 2 Galvanized steel stand maintaining strength and shielding 3 External box containing electronic circuits DeLaval ALPRO ID Champion General description DeLaval 2014 2014 12 03 Version 5 13 28 8541760...

Page 14: ...ting eyes C Photocell can be installed on the left or right D Galvanized steel stand E Electronic box A B C D 232477 Fig 7 LEDs of the IRW electronic box A FDX Red light during power up of the IRW B HDX Red light when an HDX transponder is read C B Red light when a B transponder is read D Charge Flashing red when sending informa tion DeLaval ALPRO ID Champion General description DeLaval 2014 2014 ...

Page 15: ...l units connected to the pro cessor Wire Sync One reader synchronizes all IRWs connected to the IRW that is the master in the system connected with a wire between the units This option can be used when more than one processor is used n Charge Frequency 131 KhZ for B transponders 134 kHz for ISO transponders n ID Switch Cycle 10 S for B transponders 5 S for ISO transponders 10 10 RED 131 210209 Fig...

Page 16: ...ulti ID system 2 3 2 Positioning of readers n ISO transponders Position the readers in the high position as described n B transponders Position the readers as low as possible but avoid positioning the bracket so low that it sticks out causing injuries to the cow 2 3 3 ID information processing When a cow is identified by the IRW her trans ponder number is compared with her cow num ber kept in the ...

Page 17: ...th the rod reader located on the last place LPR last place reader This solution is known as ID verification With the first cow identified by the IRW or by the FPR the ID verification of the entire batch row or gang of cows can be completed due to the way the information is handled by the software The batch is represented in the software as an array containing ID numbers In this array the FPR is co...

Page 18: ... the first reader has read a transponder the second and the fourth readers are activated When the second cow is identified the third and the fifty readers are activated and the first cow is verified and so on When a cow is verified the reader is turned off If there is a cow without transponder or missed the MPC will show A cow can be identified by more than one reader and then the ALPRO logic find...

Page 19: ...bone parlours The ID components are the same for all applications 4 Main parts E A B C F D 210222 Fig 12 A Arch B Entrance gate C Column D Milk bottle E Intermediate milk bottle and blocker F Neck rail DeLaval ALPRO ID Champion General description DeLaval 2014 2014 12 03 Version 5 19 28 85417601 ...

Page 20: ... water Check that the photocell is clean and correctly directed Check that the cable routings from the reader to the MPC are intact Correct if necessary 2 Yearly maintenance Check that all screws and bolts are tightened DeLaval ALPRO ID Champion Operator s maintenance DeLaval 2014 2014 12 03 Version 5 20 28 85417601 ...

Page 21: ...of the antenna Control the function of the pho tocell by entering ALPRO menu 6 4 3 Replace the photocell Refer to section Replacing the photo cell in chapter Replace and Repair Wrongly connected switch Connect the switch correctly It is important to get a correct sig nal open when open and closed when closed The cables to the IRW 12 VAC ALCOM and Gate switch wire should not be inside the antenna T...

Page 22: ...as far away as possible from the antenna Do not install the frequency converter in the same cable duct as the antenna Input voltage below 12 VAC 10 Make sure the input voltage is within tolerance 12 VAC 20 10 Disturbance from computer screens mobile telephone charger or other electronics See actions above Use fil ters keep long distance between the antenna and the noise source do not install on th...

Page 23: ...pin 1 and 2 or 3 and 4 Check that the ALCOM bus wire has proper connection to ALPRO Make sure that the Power LED on the IRW is on ALPRO menu 6 8 1 node sta tus indicates that the IRW is not connected to ALPRO at all times The symbols are chang ing between and x All nodes on the network must have correct ALCOM address Check that all other nodes are working properly If another node is broken this mi...

Page 24: ...lled pin 22 and 23 should be short circuit with a wire Rotary Make sure that the cow is detected by the photocell before the switch sensor is activated by the shoe 6 Cow ID is erased from MPC before the parlour is full Check that the Exit gate switch is operating correctly 7 Antenna tuning indicates a problem The antenna has too low induc tance The three lowest LEDs will flash for 10 seconds If st...

Page 25: ...pment is electrical waste with or without bat tery and shall not be disposed of with household waste A horizontal bar beneath the bin means that the product is manufactured after August 13 2005 To prevent inappropriate waste handling of this product and its negative consequences on the environment and human health all products shall be disposed of in accordance with local laws and regulations Hand...

Page 26: ...DeLaval ALPRO ID Champion Disposal DeLaval 2014 2014 12 03 Version 5 26 28 85417601 ...

Page 27: ...is a registered trademark of Tetra Laval Holdings Finance S A and DeLaval is a registered trade service mark of DeLaval Holding AB ...

Page 28: ...DeLaval Box 39 SE 147 21 Tumba SWEDEN www delaval com ...

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