Deka Unigy II Installation And Operation Manual Download Page 6

Module Front Shield Assembly

1. Remove clear protective covering from the shields.

2. Attach the standoff through the shield and fasten

the nuts. (See Fig. 4-9 on pg. 5 and 4-8 on pg. 11.)

NOTE: Use the long standoff for the four corners 
and the short standoffs for the center holes.

3. Insert the fully assembled shield through the holes in

the battery module until the standoff locks in place.
(See Fig. 4-8 on pg. 11, and 4-10 on pg. 5.)

Terminal Plate Shield Assembly

1. For side terminal shield assembly, refer to Fig. 4-3 

on pg. 9 and 4-12 on pg. 5.

1. For top terminal shield assembly, refer to Fig. 4-4 

on pg. 10 and 4-14 on pg. 5.

Module Top Shield Assembly

1. For side terminal assembly, attach the top shield to

the highest front shield. (Refer to Fig. 4-11 on pg. 12
and 4-12 on pg. 5.)

2. For top terminal assembly, cut the top shield to fit

between the terminal shields and attach it to the face
shield. (See Fig. 4-13 on pg. 12 and 4-14 on pg. 5.)

SYSTEM OPERATIONS

Float Voltages

These batteries are designed for 20-year life when
floated at 2.25 ± 1% volts per cell (VPC) at 77˚F
(25˚C) or less. The charger must be able to sustain the
system voltage within ± 1% of the desired level at all
times. The desired float voltage varies with the temper-
ature according to the table below.

Operating Temperatures

Temperature 

Temperature

Per Cell Float

Degrees F

Degrees C

Voltage ± 1%

50˚

10˚

2.25

59˚

15˚

2.25

68˚ 20˚

2.25

77˚

25˚

2.25

86˚

30˚

2.25

95˚

35˚

2.23

Equalizing

Upon installation of the battery, an optional boost
charge of 2.30 VPC ± 1% for a maximum of 24 hours
can be applied. If this is done, be sure to reset the
charging equipment to the proper float voltage. The
average battery operating temperature should not

exceed 95˚F (35˚C) and never exceed 105˚F (40.5˚C)
for more than an eight-hour period.

Operating at temperatures greater than 77˚F (25˚C)
will reduce the operating life of the battery. If operating
temperatures are expected to remain in excess of
95˚F (35˚C), contact East Penn for recommendations.

RECORD KEEPING 

Voltages, Temperatures & Micro-Ohm
Readings

Record keeping is an important part of stationary
battery maintenance. This information will help in
establishing a life history of the battery and inform the
user if and when corrective action needs to be taken.
(Refer to Appendix C.)

While it is acceptable to operate at temperatures less
than 77˚F (25˚C), it will require longer charging time to
become fully recharged. Also the capacity will be less
at operating temperatures below 77˚F (25˚C). (See 
pg. 17.)

After installation and when the batteries are on float
charge for one week, the following data should be
recorded on the sticker located closest to the positive
terminal.

1. Battery terminal voltage

2. Charger voltage

3. Individual cell voltages

4. Ambient temperatures

5. Terminal connection should be checked to verify that

the installer did torque all connections properly (100
± 5 in.-lbs.).

®

6

Fig. 6-2

Summary of Contents for Unigy II

Page 1: ...roposition 65 BATTERIES AND RELATED PARTS CONTAIN LEAD California Proposition 65 Workplace Warning Sign 1 99 Must be posted in workplace near batteries WASH HANDS AFTER HANDLING WARNING Battery posts...

Page 2: ...move or tamper with the pressure relief valves Warranty void if vent valve is removed 8 Inspect all flooring and lifting equipment for func tional adequacy Specifically review floor loading capacity 9...

Page 3: ...n One is supplied with each shipment If it cannot be located contact East Penn Mfg Co for a copy Refer to your delivery number located on the packing slip This will aid in obtaining the proper drawing...

Page 4: ...Terminal Assembly 1 Attach the terminal mounting bracket to the module frame Side terminal see Fig 4 3 pg 9 top termi nal see Fig 4 4 and 4 5 pg 10 2 Attach the terminal plates to the battery posts a...

Page 5: ...Select cable size based on current carrying capability and voltage drop Cable size should not provide a greater voltage drop between the battery system and operating equipment than specified Excess vo...

Page 6: ...Voltage 1 50 10 2 25 59 15 2 25 68 20 2 25 77 25 2 25 86 30 2 25 95 35 2 23 Equalizing Upon installation of the battery an optional boost charge of 2 30 VPC 1 for a maximum of 24 hours can be applied...

Page 7: ...by more than 20 from the initial reading taken retorque the connection to 100 5 inch pounds Recheck the micro ohm read ing If the reading remains high clean the contact surfaces according to Step 2 un...

Page 8: ...8 Fig 3 1 Fig 3 2 Fig 3 3...

Page 9: ...9 Fig 4 2 Fig 4 3...

Page 10: ...10 Fig 4 4 Fig 4 5...

Page 11: ...11 Fig 4 6 Fig 4 8...

Page 12: ...12 Fig 4 11 Fig 4 13...

Page 13: ...bolts are not included 3 Using the lifting slings provided remove the top module from the shipping pallet and bolt it to the module base support Refer to Fig A 3 on pg 14 Steps 1 and 2 CAUTION Never...

Page 14: ...14 Fig A 3 Fig A 4 APPENDIX A...

Page 15: ...od Used Non Flammable Flammable Limits Hydrogen Gas Extinguishing Media Class ABC extinguisher LEL 4 UEL 74 NOTE CO2 may be used but not directly on the cell The thermal shock may cause cracking of th...

Page 16: ...Lead acid batteries are completely recyclable For information on returning batteries to East Penn for recycling contact your East Penn representative Dispose of any collected material in accordance wi...

Page 17: ..._______________________________________________________________________ ________________________________________________________________________________________________________________________________...

Page 18: ...266 327 428 694 85AH 6AVR85 7 265 13 24 27 33 41 47 56 68 90 139 6AVR85 9 350 17 32 37 44 55 63 74 91 119 185 6AVR85 11 440 22 40 46 55 68 78 93 114 149 231 6AVR85 13 530 26 47 55 66 82 94 111 137 179...

Page 19: ...9 252 66 3 25 36 62 8 56 24 50 530 27 12 598 930 2 217 5 622 3 240 41 688 9 271 25 27 38 88 8 56 24 50 568 27 12 639 987 6 217 5 622 3 257 65 688 9 289 85 29 41 12 8 56 24 50 606 27 12 683 1044 5 217...

Page 20: ...4 36 1 14 13 75 29 135580 3 59 38 8 15 18 75 31 14515 3 83 41 5 16 22 75 33 15455 4 08 44 2 17 27 85 7 3685 0 97 10 5 4 12 85 9 4740 1 25 13 5 5 30 85 11 5795 1 53 16 6 6 48 85 13 6855 1 81 19 6 7 66...

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