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DEK® is registered trademark of GXi Outdoor Power, LLC   Clayton, NC 27520 USA.  

No part of this publication can be printed or copied without written permission. 

15 of 16 

Rev. 1/2010 

Heavy Duty Power Equipment 

4550 Pro, 5650, 6500(EL), 7550 Pro 

Troubleshooting 

Heavy Duty Power Equipment 

Symptom: 

Engine runs and volt meter shows 240VAC and 120VAC, but no power goes to connected devices 

Potential Causes 

Check / solution 

Recommendation 

Bad extension cord/power strip 

Try different / shorter extension cord or a different power strip 

  

Device failed 

Try a different light bulb or device 

  

Push button breaker tripped 

Push button breaker tripped 

  

GFCI tripped 

Push the red reset button very deep/firmly 

  

GFCI failed 

Replace GFCI with any GFCI or household outlet 

Call DEK for parts/service 

Broken wire 

  

Call DEK for parts/service 

Toggle switch failed 

  

Call DEK for parts/service 

 

 

 

Symptom: 

Engine runs, volt meter shows 120VAC in 120V mode, but  120VAC or 0VAC in 240V mode 

Potential Causes 

Check / solution 

Recommendation 

Circuit breaker failed 

  

Call DEK for parts/service 

Toggle switch failed 

  

Call DEK for parts/service 

Alternator phase has failed 

  

Call DEK for parts/service 

Broken wire 

  

Call DEK for parts/service 

 

 

 

Symptom: 

Voltage too high/low 

 

Potential Causes 

Check / solution 

Recommendation 

Spark arrestor  

Remove, clean and replace. 

  

Voltage not measured correctly                                              

Voltage must be measured between hot and neutral, not hot and ground, the ground is isolated 

  

Speed screw bent 

  

Call DEK for parts/service 

 

 

 

Symptom: 

Voltage is 120 VAC on 1 phase but too high/low on other phase 

 

Potential Causes 

Check / solution 

Recommendation 

Alternator phase has failed 

  

Call DEK for parts/service 

 

 

 

Symptom: 

Engine oil leaking 

 

Potential Causes 

Check / solution 

Recommendation 

Oil leaking from crankcase gas-

Tighten crankcase bolts 

  

Oil leaking from shaft 

Oil seals failed 

Call DEK for parts/service 

 

 

 

Symptom: 

Oil leaking from Valve head cover 

 

Potential Causes 

Check / solution 

Recommendation 

Bolt not tight 

Tighten bolts 

  

 

 

 

Symptom: 

Fuel leak at tank shut-off 

 

Potential Causes 

Check / solution 

Recommendation 

Shut-off valve loose 

Tighten nut on shut-off valve/replace shut-off valve 

Call DEK for parts/service 

 

 

 

Symptom: 

Fuel leaking out of carburator 

 

Potential Causes 

Check / solution 

Recommendation 

Fuel drain screw loose 

Tighten fuel drain screw 

  

Carburator float seat not seating  Flush with clean fuel 

  

 

 

 

Symptom: 

Cannot turn engine with recoil 

 

Potential Causes 

Check / solution 

Recommendation 

Recoil ratchets have broken 

  

Call DEK for parts/service 

Recoil is crushed in 

  

Call DEK for parts/service 

Alternator bearing has failed 

  

Call DEK for parts/service 

Head valve timing is off 

  

Call DEK for parts/service 

 

 

 

Symptom: 

Fuel gauge leaks 

 

Potential Causes 

Check / solution 

Recommendation 

Replace fuel gauge gasket 

  

Call DEK for parts/service 

Summary of Contents for 4550Pro

Page 1: ...tents 1 Tools and Accessories 2 DEK Product Lines 3 Missing Parts Request Form 4 Warnings 5 Warnings and Specifications 6 Component Identification 7 Wheel Kit Assembly Commissioning the Battery 8 Comm...

Page 2: ...dates most common handle bar designs The cover keeps water ice snow dust and dirt from damaging your genera tor when it is in storage It can also be used as a rain cover to protect the generator when...

Page 3: ...s Rental Grade Chipper Shredders For more information or where to purchase DEK outdoor power equipment visit us at www DEKPowerUSA com Comments Please indicate the part that you are missing Hardware b...

Page 4: ...engine within the emission standards Mainte nance replacement or repair of the emission control devices and systems may be performed by any engine repair establish ment or individual using parts that...

Page 5: ...nce or power cord to the generator 1 Make sure that appliances are in good working order Faulty appliances or power cords can create a potential for electrical shock If an appliance begins to operate...

Page 6: ...120V 12V DC Outlet Recoil Starter Assembly Air Filter Choke Lever Ground Lug Engine Serial Number stamped on the engine block Choke Lever Valve Cover Muffler Guard Alternator Exhaust Pipe Generator m...

Page 7: ...r sits idle for more than two 2 months it is best to recharge the battery to ensure it is fully charged when you need it and to increase battery life The battery is an optional feature The battery is...

Page 8: ...e from the battery negative terminal 2 Connect the other end of the positive battery cable to the generator positive terminal 3 Connect the positive battery cable to the battery posi tive terminal 4 C...

Page 9: ...HE ENGINE WITHOUT FILLING THE ENGINE WITH OIL Use SAE 10W 30 for normal conditions and SAE 5W 30 when the ambient temperature is below 32 F Engine Switch To start and stop the engine Engine ON OFF Swi...

Page 10: ...ts and extends exhaust system life Never use stale or contaminated gasoline or an oil gasoline mixture Avoid getting dirt or water in the fuel tank CARBON MONOXIDE GAS CARBON MONOXIDE Using a generato...

Page 11: ...nd B outlets to maxi mize the output power Appliances with electric motors require an additional 150 power when they are starting up indicated by an and in bold in the chart below To determine maximum...

Page 12: ...every 6 months 300 hrs or every 1 year Engine oil Check X Engine Oil Change X Air Cleaner Check X Air Cleaner Wash X Fuel filter Cup Clean X Spark Plug Clean X Spark Plug Change X Optional Spark Arres...

Page 13: ...vent fuel spillage Fuel vapor or spilled fuel may ignite Take care not to drop or strike the generator when transporting Do not place heavy objects on the generator When transporting the generator by...

Page 14: ...o service Call DEK for parts service Camshaft detent has failed Call DEK for parts service Head valve timing is off Call DEK for parts service Symptom Engine starts but then shuts off before 10 second...

Page 15: ...emove clean and replace Voltage not measured correctly Voltage must be measured between hot and neutral not hot and ground the ground is isolated Speed screw bent Call DEK for parts service Symptom Vo...

Page 16: ...BTAIN WARRANTY SERVICE You must take the DEK Power Equipment product accessory replacement part apparel or the power equipment on which the accessory or replacement part is installed and proof of purc...

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