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15 of 16
Rev. 1/2010
Heavy Duty Power Equipment
4550 Pro, 5650, 6500(EL), 7550 Pro
Troubleshooting
Heavy Duty Power Equipment
Symptom:
Engine runs and volt meter shows 240VAC and 120VAC, but no power goes to connected devices
Potential Causes
Check / solution
Recommendation
Bad extension cord/power strip
Try different / shorter extension cord or a different power strip
Device failed
Try a different light bulb or device
Push button breaker tripped
Push button breaker tripped
GFCI tripped
Push the red reset button very deep/firmly
GFCI failed
Replace GFCI with any GFCI or household outlet
Call DEK for parts/service
Broken wire
Call DEK for parts/service
Toggle switch failed
Call DEK for parts/service
Symptom:
Engine runs, volt meter shows 120VAC in 120V mode, but 120VAC or 0VAC in 240V mode
Potential Causes
Check / solution
Recommendation
Circuit breaker failed
Call DEK for parts/service
Toggle switch failed
Call DEK for parts/service
Alternator phase has failed
Call DEK for parts/service
Broken wire
Call DEK for parts/service
Symptom:
Voltage too high/low
Potential Causes
Check / solution
Recommendation
Spark arrestor
Remove, clean and replace.
Voltage not measured correctly
Voltage must be measured between hot and neutral, not hot and ground, the ground is isolated
Speed screw bent
Call DEK for parts/service
Symptom:
Voltage is 120 VAC on 1 phase but too high/low on other phase
Potential Causes
Check / solution
Recommendation
Alternator phase has failed
Call DEK for parts/service
Symptom:
Engine oil leaking
Potential Causes
Check / solution
Recommendation
Oil leaking from crankcase gas-
Tighten crankcase bolts
Oil leaking from shaft
Oil seals failed
Call DEK for parts/service
Symptom:
Oil leaking from Valve head cover
Potential Causes
Check / solution
Recommendation
Bolt not tight
Tighten bolts
Symptom:
Fuel leak at tank shut-off
Potential Causes
Check / solution
Recommendation
Shut-off valve loose
Tighten nut on shut-off valve/replace shut-off valve
Call DEK for parts/service
Symptom:
Fuel leaking out of carburator
Potential Causes
Check / solution
Recommendation
Fuel drain screw loose
Tighten fuel drain screw
Carburator float seat not seating Flush with clean fuel
Symptom:
Cannot turn engine with recoil
Potential Causes
Check / solution
Recommendation
Recoil ratchets have broken
Call DEK for parts/service
Recoil is crushed in
Call DEK for parts/service
Alternator bearing has failed
Call DEK for parts/service
Head valve timing is off
Call DEK for parts/service
Symptom:
Fuel gauge leaks
Potential Causes
Check / solution
Recommendation
Replace fuel gauge gasket
Call DEK for parts/service