Deif GCU 100 Installation Instructions Manual Download Page 1

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DEIF A/S · Frisenborgvej 33 · DK-7800 Skive · Tel.: +45 9614 9614 · Fax: +45 9614 9615 · [email protected] · www.deif.com

INSTALLATION INSTRUCTIONS

Genset Controller Unit, GCU 100

● Mounting
● Terminal overview
● Wiring
● Communication wiring
● Unit dimensions and cut-out

Document no.: 4189340799D
SW version:

Summary of Contents for GCU 100

Page 1: ...rgvej 33 DK 7800 Skive Tel 45 9614 9614 Fax 45 9614 9615 info deif com www deif com 45 9614 9614 Fax 45 9614 9615 info deif com www deif com INSTALLATION INSTRUCTIONS Genset Controller Unit GCU 100 Mounting Terminal overview Wiring Communication wiring Unit dimensions and cut out Document no 4189340799D SW version ...

Page 2: ...and panel cutout 5 2 1 3 Tightening torques 6 3 Terminals 3 1 Terminal overview and description 8 3 1 1 Terminal overview 8 3 1 2 Terminal Description 8 4 Wiring 4 1 Wiring diagram 12 4 2 DC connections 13 4 3 Digital inputs 14 4 4 Charger alternator connections 14 4 5 GCU wiring diagrams for voltage and current 16 4 5 1 GCU 113 16 4 5 2 GCU 112 20 4 5 3 GCU 111 24 5 Communication 5 1 Wiring instr...

Page 3: ...ay the war ranty will be lost Disclaimer DEIF A S reserves the right to change any of the contents of this document without prior notice The English version of this document always contains the most recent and up to date information about the product DEIF does not take responsibility for the accuracy of translations and translations might not be up dated at the same time as the English document If...

Page 4: ...nal strip descriptions I O lists and wiring descriptions The general purpose of this document is to give the user important information to be used in the installation of the unit Please make sure to read this document before starting to work with the Multi line 2 unit and the gen set to be controlled Failure to do this could result in human injury or damage to the equipment 1 2 2 Intended users Th...

Page 5: ...ttom For IP65 all 12 clamps must be mounted to comply with the rating 2 1 2 Unit dimensions and panel cutout The unit is designed for mounting in the panel front In order to ensure optimum mounting the panel door must be cut out according to the following measure ments H W 151 00 211 00 1 00 mm H W 5 94 8 31 0 04 Dimensions are in mm inches and valid for GCU 111 112 113 GCU 100 installation instru...

Page 6: ... 20 Nm 1 4 1 8 lb in see diagram in Unit dimensions and panel cut out Plug connections terminals 0 5 Nm 4 4 lb in AOP 1 and AOP 2 see diagram below Panel door mounting 0 7 Nm 6 2 lb in Sub D screw 0 2 Nm 1 8 lb in DC DC converter terminals 0 5 Nm 4 4 lb in GCU 100 installation instructions 4189340799 UK Mounting DEIF A S Page 6 of 31 ...

Page 7: ... 661 115 0 4 528 Display 20 0 0 787 0 7 Nm Screw M3 Bossard BN5687 or similar 0 2 Nm 9P Female Sub 0 connector Max 10 mm Min 6 mm GCU 100 installation instructions 4189340799 UK Mounting DEIF A S Page 7 of 31 ...

Page 8: ... 24 25 22 26 27 Com Busbar voltage 28 29 30 31 32 L1 N L2 L3 45 46 47 48 L1 L2 L3 Generator current 39 40 41 42 43 44 MPU Com W RPM inputs Service port Emer Stop Status S1 S2 S1 S2 S1 S2 The RJ11 connector for the PC connection interface box is placed on the side of the unit 3 1 2 Terminal Description For the relay outputs the following terms will be used NO means Normally Open NC means Normally C...

Page 9: ...ted 1 A Resistive Starter crank configurable Function NO 23 Relay output 23 Contact ratings 2 A 30V DC V AC UL cUL Listed 1 A Resistive Run coil configurable Function NO 24 25 Relay output 24 Contact ratings 8 A 30V DC V AC UL cUL Listed 6 A Resistive Horn configurable Function NO 26 27 Relay output 26 Contact ratings 8 A 30V DC V AC UL cUL Listed 6 A Resistive Alarm configurable Function NO Multi...

Page 10: ...ays 45 Relay R45 Contact ratings 2 A 30V DC 250V AC UL cUL Listed Contact ratings 2 A 30V DC 30V AC Configurable function NO normally open 46 Relay R45 47 Relay R47 Contact ratings 2 A 30V DC 250V AC UL cUL Listed Contact ratings 2 A 30V DC 30V AC Configurable function NO normally open 48 Relay R47 Modbus RS485 interface 49 B Modbus RS485 RTU or ASCII 50 Data GND 51 A CANbus port A Engine interfac...

Page 11: ... to choose run coil on one relay and stop coil on another thus supporting engines with double systems The multi functional inputs can be configured to cover the following functions RMI sensor input 4 20 mA input Binary input with wire break switch function Tacho RPM input MPU can be configured to cover the following functions Magnetic pick up 2 wire NPN or PNP pick up These RPM inputs require exte...

Page 12: ...Term 12 can be used as alarm input if not used for charger generator terminal D Rex 12 V systems 47 Ω 4 W 24 V systems 100 Ω 6 W If a stop coil is used the REX resistor can be connected to the starter relay crank The illustrated configuration is an example of settings The use of the relays can be chosen freely It is important to protect the unit against damage caused by high voltages Therefore the...

Page 13: ...1 3 5 R R R 53 54 55 Controller Com CAN L CAN H Engine communication Tacho input Magnetic pickup Tacho generator 16 17 Tacho input NPN PNP pickup 18 17 Tacho input W input from charger alternator 18 17 out 24V DC B W B Controller Controller Controller Controller Controller Controller Controller Controller Connection example 4 20 mA Active transducer Passive transducer GCU 100 installation instruct...

Page 14: ...d the test input if the timer is used use pulse signal 4 4 Charger alternator connections The charger alternator can be used as running feedback in two different ways 1 Using the D terminal connected to terminal 12 2 Using the W terminal connected to the RPM input Usually only one of these possibilities is used GCU 100 installation instructions 4189340799 UK Wiring DEIF A S Page 14 of 31 ...

Page 15: ...en the starter is engaged cranking the battery will supply the D through the REX resistor helping the alternator to excite When the alternator starts to produce volt age excitation OK the speed of the alternator will be above running speed and the voltage on term 12 will rise to a value higher than the battery voltage and then interrupt the current flow through REX and activate the running feedbac...

Page 16: ...30 UL3 32 N 33 36 34 38 40 I1 39 42 I2 41 44 I3 43 s1 s1 s2 s2 GENERATOR BUSBAR VOLTAGE GENERATOR VOLTAGE GENERATOR CURRENT UL1 UL2 UL3 N GB TB s1 s2 Consumers GCU 113 GB ON command TB ON command GB OFF command TB OFF command GCU 100 installation instructions 4189340799 UK Wiring DEIF A S Page 16 of 31 ...

Page 17: ...I1 39 42 I2 41 44 I3 43 s1 s2 GENERATOR BUSBAR VOLTAGE GENERATOR VOLTAGE GENERATOR CURRENT UL1 UL2 UL3 N GB TB s1 s2 Consumers GCU 113 GB ON command TB ON command GB OFF command TB OFF command GCU 100 installation instructions 4189340799 UK Wiring DEIF A S Page 17 of 31 ...

Page 18: ...I1 39 42 I2 41 44 I3 43 s1 s2 GENERATOR BUSBAR VOLTAGE GENERATOR VOLTAGE GENERATOR CURRENT UL1 UL2 UL3 N GB TB s1 s2 Consumers GCU 113 GB ON command TB ON command GB OFF command TB OFF command GCU 100 installation instructions 4189340799 UK Wiring DEIF A S Page 18 of 31 ...

Page 19: ...1 39 42 I2 41 44 I3 43 GENERATOR BUSBAR VOLTAGE GENERATOR VOLTAGE GENERATOR CURRENT UL1 UL2 UL3 N GB TB s1 s2 Consumers GCU 113 GB ON command TB ON command GB OFF command TB OFF command GCU 100 installation instructions 4189340799 UK Wiring DEIF A S Page 19 of 31 ...

Page 20: ...UL3 32 N 33 36 34 38 40 I1 39 42 I2 41 44 I3 43 s1 s1 s2 s2 GENERATOR BUSBAR VOLTAGE GENERATOR VOLTAGE GENERATOR CURRENT UL1 UL2 UL3 N GB s1 s2 GCU 112 GB ON command GB OFF command GCU 100 installation instructions 4189340799 UK Wiring DEIF A S Page 20 of 31 ...

Page 21: ... 32 N 33 36 34 38 40 I1 39 42 I2 41 44 I3 43 s1 s2 GENERATOR BUSBAR VOLTAGE GENERATOR VOLTAGE GENERATOR CURRENT UL1 UL2 UL3 N GB s1 s2 GCU 112 GB ON command GB OFF command GCU 100 installation instructions 4189340799 UK Wiring DEIF A S Page 21 of 31 ...

Page 22: ... 32 N 33 36 34 38 40 I1 39 42 I2 41 44 I3 43 s1 s2 GENERATOR BUSBAR VOLTAGE GENERATOR VOLTAGE GENERATOR CURRENT UL1 UL2 UL3 N GB s1 s2 GCU 112 GB ON command GB OFF command GCU 100 installation instructions 4189340799 UK Wiring DEIF A S Page 22 of 31 ...

Page 23: ...32 N 33 36 34 38 40 I1 39 42 I2 41 44 I3 43 GENERATOR BUSBAR VOLTAGE GENERATOR VOLTAGE GENERATOR CURRENT UL1 UL2 UL3 N GB s1 s2 GCU 112 GB ON command GB OFF command GCU 100 installation instructions 4189340799 UK Wiring DEIF A S Page 23 of 31 ...

Page 24: ... 33 36 34 38 40 I1 39 42 I2 41 44 I3 43 s1 s1 s2 s2 GENERATOR GENERATOR VOLTAGE GENERATOR CURRENT UL1 UL2 UL3 N s1 s2 Consumer L1 L2 L3 N GCU 111 GCU 100 installation instructions 4189340799 UK Wiring DEIF A S Page 24 of 31 ...

Page 25: ... 33 36 34 38 40 I1 39 42 I2 41 44 I3 43 s1 s2 GENERATOR GENERATOR VOLTAGE GENERATOR CURRENT UL1 UL2 UL3 N s1 s2 Consumer L1 L2 N GCU 111 GCU 100 installation instructions 4189340799 UK Wiring DEIF A S Page 25 of 31 ...

Page 26: ... 33 36 34 38 40 I1 39 42 I2 41 44 I3 43 s1 s2 GENERATOR GENERATOR VOLTAGE GENERATOR CURRENT UL1 UL2 UL3 N s1 s2 Consumer L1 L3 N GCU 111 GCU 100 installation instructions 4189340799 UK Wiring DEIF A S Page 26 of 31 ...

Page 27: ...se 33 36 34 38 40 I1 39 42 I2 41 44 I3 43 GENERATOR GENERATOR VOLTAGE GENERATOR CURRENT UL1 UL2 UL3 N s1 s2 Consumer L1 N GCU 111 GCU 100 installation instructions 4189340799 UK Wiring DEIF A S Page 27 of 31 ...

Page 28: ... and the external device can be linked to gether using a third wire CAN bus termination resistor The size of the terminating resistors should be 120 Ω 1 0 5 W resistor Never connect the GND terminal to earth directly or through the shield If the GND terminal is connected to a PLC or other device the GND connection of this device must be isolated from earth Maximum length of the CAN bus line is 400...

Page 29: ...tion 5 2 1 Connection with 2 wire shielded cable recommended Multi line 2 CAN H 53 54 55 Com CAN L CAN L ECM engine control module Com CAN H R R GCU 100 installation instructions 4189340799 UK Communication DEIF A S Page 29 of 31 ...

Page 30: ... Connection with 3 wire shielded cable Multi line 2 CAN H 53 54 55 Com CAN L CAN L ECM engine control module Com CAN H R R GCU 100 installation instructions 4189340799 UK Communication DEIF A S Page 30 of 31 ...

Page 31: ...ck Relay common 5 Black white Relay NO 4 Brown Relay NC 3 Red CAN L 2 Brown white CAN GND 1 Red white CAN H Left CAN port CAN 1 Right CAN port CAN 2 1 2 Cable shield CAN 2 1 6 1 6 Comm to next units NC Common NO Status relay 59 57 R 120 Ω If AOP 2 is used end resistor must be switched on at the dip switch A DC DC converter for the DC supply voltage and 2x1 m cable with an RJ12 plug in one end and ...

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