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Dee Zee DZ8270A, Installation Instructions Manual

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Dee Zee DZ8270A Installation Instructions Manual Download Page 8

TO INSTALL TOOL BOX IN TRUCK BED:
Peal the backing covering the adhesive on the large gasket [Q].
Apply the large gasket to the underside of the tool box.

Place the tool box in the truck and center it on the vehicle.
Open the lid to make sure there is sufficient clearance for the cab.

8

9

PS TB BOLT TOGETHER

7 OF 9

Summary of Contents for DZ8270A

Page 1: ...the truck bed The tool box warranty is void if one of these securing methods is not used Note Dee Zee tool boxes are NOT air tight An air tight seal allows condensation to form inside of the box causing the contents to be susceptible to mold or rust Dee Zee boxes feature various bulb seals and foam gaskets on the lid to help resist weather elements Tool box locks are provided as a theft deterrent ...

Page 2: ...IT TOOLS REQUIRED ACORN NUT N O P VINYL CAP 3 8 LOCK WASHER J K L 10 BUTTON HEAD J BOLT LARGE GASKET 3 8 WASHER M Q C D E F G I 10 WASHER Dee Zee Brite Tread Tool Box Installation Instruction Dee Zee Brite Tread Tool Box Installation Instruction Dee Zee Brite Tread Tool Box Installation Instruction Dee Zee Brite Tread Tool Box Installation Instruction TOOL BOX FRONT BACK A B DZ 8270A DZ 8270A DZ 8...

Page 3: ...the hardware and tool box pieces loose will make aligning the holes easier Take the FRONT BACK B and place them in position in the tool box The end with the hook will sit on the lip in the tool box Loosely attach the FRONT BACK pieces with the 10 button head bolt J 10 washer F 10 lock washer G and 10 nut H Only attach these pieces in the three middle locations Do this for both the front and back p...

Page 4: ...tic from the end pieces D Place the end piece in the box as shown and Loosely attach the end piece with a 10 button head bolt J 10 washer F 10 lock washer G and 10 nut H Only attach the end piece at the top on both the front and back Repeat this step for the other end piece 3 4 SLOTS ATTACH TOP ON FRONT ALSO PS TB BOLT TOGETHER 3 OF 9 ...

Page 5: ...ox Place the BOTTOM C into the tool box with the diamond tread surface up Push the bottom of the end pieces in making sure that the bottom piece is under the end piece flange 5 PUSH OUT TREAD PUSH IN END PIECE FLANGE BOTTOM BOTTOM END PIECE FLANGE PS TB BOLT TOGETHER 4 OF 9 ...

Page 6: ...ther end The button head bolt will have to be pushed through the gasket installed previously The rest of the box will be assembled using the square neck carriage bolt E 10 washer F 10 lock washer G and 10 acorn nut I The hardware is still to be installed loosely Attach the front of the box to the end piece 6 7 PS TB BOLT TOGETHER 5 OF 9 ...

Page 7: ... made quicker by using a cordless drill with a 4mm allen drive and a 3 8 wrench For the carrriage bolts this process can be made quicker by using a cordless drill with a 3 8 socket Make sure that the carriage bolt is engageing the hole before tightening To help reach the nuts attaching the button a long extension will need to be used TIGHTEN HARDWARE AROUND THE TOP FIRST TIGHTEN HARDWARE ON FOUR C...

Page 8: ...ring the adhesive on the large gasket Q Apply the large gasket to the underside of the tool box Place the tool box in the truck and center it on the vehicle Open the lid to make sure there is sufficient clearance for the cab 8 9 PS TB BOLT TOGETHER 7 OF 9 ...

Page 9: ... center of the box and near the lip of the truck bed rail TOP VIEW OF TOOL BOX BODY IN TRUCK BED Drill a 13 32 hole on ench end of the tool box Be sure to drill between the edge of the tool box and the bed rail 10 LIP OF TRUCK BED RAIL UNDER TOOL BOX HOLE FOR J BOLT SHOULD BE IN THIS AREA PS TB BOLT TOGETHER 8 OF 9 ...

Page 10: ...tool box using the J bolt K 3 8 washer M 3 8 lock washer N and 3 8 nut L Once the tool box is secured palce the vinyl cap O in the exposed J bolt threads Use a 9 16 deep well socket or a 9 16 wrench to tighten 11 PS TB BOLT TOGETHER 9 OF 9 ...

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