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DeatschWerks DW65a, Installation Manual

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DeatschWerks DW65a Installation Manual Download Page 5

DeatschWerks 

97-06 Commodore DW65a Fuel Pump Installation Guide 

5 

 

 

 

 

 

 

 

4 – remove the center assembly from the lower assembly by depressing the 3 tabs (green) and pull up on 
the center assembly, away from the lower assembly 
 

 

 

 

 
5 – remove the OE fuel pump by squeezing the tabs and pulling the pump away from the center assembly 
 

 

 

Summary of Contents for DW65a

Page 1: ...chWerks 97 06 Commodore DW65a Fuel Pump Installation Guide 1 9 653 1011 97 06 Commodore DW65a Fuel Pump Installation Guide Parts List DW65c 9 651 Fuel Sock 3 116 O Rings x2 Fuel Sock Retainer Clip Super Lube ...

Page 2: ... guide are generic The factory manual should supersede any contradiction This kit uses PTFE tubing and permanent clamps Heat from a heat gun high temperature hair dryer or boiling water may be used to soften the tubing ends to make installation onto the pump and assembly easier DO NOT USE AN OPEN FLAME The permanent clamps may be crimped with end cutters or side cutters PTFE tubing installation vi...

Page 3: ...a Fuel Pump Installation Guide 3 1 disconnect the main connector for the fuel level sender and fuel pump electrical connector 2 carefully remove the tube connecting the fuel pump the fuel pump assembly by cutting it with a sharp knife ...

Page 4: ...odore DW65a Fuel Pump Installation Guide 4 3 disconnect the fuel pressure regulator green by prying it up and out of the pump assembly then pull the top of the assembly from the bottom using a similar motion as a slide hammer ...

Page 5: ...on Guide 5 4 remove the center assembly from the lower assembly by depressing the 3 tabs green and pull up on the center assembly away from the lower assembly 5 remove the OE fuel pump by squeezing the tabs and pulling the pump away from the center assembly ...

Page 6: ...e DW65a Fuel Pump Installation Guide 6 6 prep the DW65a for installation 7 install the DW65a into the center assembly by clicking the tabs on the fuel sock into place and then reinstall the center assembly into the lower assembly ...

Page 7: ...oluted tubing to the upper assembly and secure with the hose clamp then reinstall the top assembly to the lower assembly 10 reinstall the assembly into the fuel tank then crank the engine for a period of time long enough to prime the pump assembly and evacuate the air introduced during the pump installation process 11 attach supply line to the outlet of the pump assembly ...

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